More time on the road. Illustrated Parts List

Transcription

1 More time on the road Illustrated Parts List RTLO-8A-MT November 008

2 Contents How To Use The Illustrated Parts List... AUXILIARY DRIVE GEAR... CASE (AUX)... CASE (FRONT)... CONVERTER HOUSING ASSY...8 COUNTERSHAFT & BRGS(AUX)...0 COUNTERSHAFT ASSY... FILTER REGULATOR... H & C W/A-000 VALVE... HARNESSES & HARDWARE... HARNESS ASSY-TORQUE CONV... HARNESSES & HARDWARE... HARNESS ASSY-TRANS... INERTIA BRAKE ASSY... INPUT SHAFT & DRIVE GEAR... KITS & ASSEMBLIES...8 MAINSHAFT & SYNCHRO(AUX)...0 MAINSHAFT ASSY... MISCELLANEOUS... OIL LINE RETURN... OIL LINE RETURN-STD... OIL LINES-INERTIA BRAKE... RANGE CYLINDER... REVERSE IDLER... ROADRANGER VALVES...8 SHIFT BAR HOUSING (STD)...0 SLAVE VALVE - A SPLITTER CYLINDER... STATOR SUPPORT ASSY... TORQUE CONVERTER ASSY... Appendix...

3 How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

4 Group: AUXILIARY DRIVE GEAR /9 Aux DG AUXILIARY DRIVE GEAR SNAP RING K-,K-8,K-8 0 SNAP RING RETAINER K-89 8 SNAP RING K- 0- BEARING 0,0 K-8,K-8 BOX 8 BEARING RETAINER X-8- CAPSCREW X 8 /8"-X" -O- RING K-8,K-8,K WASHER 9 K-89 REPLT KIT-DRIVE GEAR 00,08,K -

5 Group: CASE (AUX) * OEM supplied adjustable speedometer sensor OEM supplied non-adjustable speedometer sensor ** 0 9 * Note Items & / Magnetic Speedometer Openings: Use 9 "O" ring w/ OEM supplied adjustable speedometer sensor and 0 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #0 Plug ** See Service Manual for Proper Shimming Procedure 0--9 Aux Case CE-8 CASE (AUX) X-8L- CAPSCREW /8"-X-/" S-9 REAR BRG COVER ASSY 008,0,0009 EXTENDED,00,S - 8 S - 0 GASKET K-0,K-,K- 80,S-9 0 PLUG-MAGNETIC S-9 9 -O- RING USE W/OEM SUPPLIED ADJUSTABLE SPEEDOMETER SENSOR 0 -O- RING USE W/0 PLUG OR OEM SUPPLIED NON-ADJUSTABLE SPEEDOMETER SENSOR NOT TO BE USED WITH 09 SEAL 09 SENSOR SEAL O-RING NOT REQUIRED S-9 0 PLUG-MECHANICAL S-9 -O- RING S BUSHING S-9 9 X-8L-0 CAPSCREW 8 /8"-X-/" 0 08 LIFTING EYE 009 REAR BEARING COVER GASKET K-0,K-80 K-0 SHIM KIT K-8,K-8 X-8L-0 CAPSCREW 9 /8"-X-/" X-8L-0 CAPSCREW 8 /8"-X-/" X-8L- CAPSCREW /8"-X" S-98 REAR HOUSING CASE 008,008 ASSY GASKET K-0,K-80 X-8- CAPSCREW /8"-X-/"

6 8 0 GASKET K-,K-80,S COLLAR K-0,K-,K- 80,S-9 0 K- OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-8,K-8 K- OIL SEAL TOOL KIT X--0 PIPE PLUG LIFTING EYE

7 Group: CASE (FRONT) CASE (FRONT) S-8 CASE ASSY 009 MAGNET S-8 X-8-8 CAPSCREW /8"-X/" PTO COVER GASKET 8 K-88,K-80,K-90 X-8-00 CAPSCREW /8"-X-/" 08 SPACER 9 X-8- CAPSCREW 8 /"-X/8" PTO COVER 9,00 00 GASKET 080 K-80 0 GASKET K-88,K-0,K-,K-80 X--80 PIPE PLUG /" 00 PLUG 0 -/" MAGNETIC, O-RING INCLUDED X--0 PIPE PLUG X 0,X 0 /" MAGNETIC 008 STUD 9 8 X-0-00 WASHER X 000,X X.0,X X--00 NUT X 000 /8" STUD 88 PIN X CAPSCREW /"-X-/" X-0-80 WASHER /" 00 PLUG 0 -/" MAGNETIC, O-RING INCLUDED X--00 PIPE PLUG X 00

8 Group: CONVERTER HOUSING ASSY CONVERTER HOUSING ASSY X-8-0 CAPSCREW /8"-X-/" X-8L- CAPSCREW /8"-X-/" X-8L- CAPSCREW /8"-X-/" A-8 VALVE ASSY X--0 PIPE PLUG /8" GASKET K-8R,K-88,K-,K-80 PLATE GASKET K-8R,K-88,K-,K-80 X--80 PIPE PLUG /" 8 K- ELBOW KIT O- RING K-88,K-,K-8 0 X-8L-0 CAPSCREW /8"-X/" LIFTING EYE 90 DEG. K- ENG SPEED SENSOR KIT 9 0 -O- RING K-88,K-,K- INSTRUCTION TAG X-8-0 SCREW /"-0X" K-9 OIL PUMP KIT 00,0 X-8C-0 CAPSCREW /8"-X-/" 8 9 SEAL RING 80 K-88,K-0,K-,K O- RING K-88,K-0,K-,K FILTER BOWL X-8-0 SCREW X 8 0 /8"-X-/" X--0 CONICAL WASHER /8" 0 OIL FILTER K- 08 -O- RING K-,K-88,K- 8

9 NIPPLE A- RELIEF VALVE ASSY K-,S O- RING K-88,K PLUG 9 GASKET K-,K-88,K- 0,K-,K-80 0 X--0 CONICAL WASHER /" X-8-0 CAPSCREW /"-8X" PT 00 OIL TRANSFER TUBE 00 K-0 MAGNET S-8 00 OIL PAN 008 WASHER 008 DRAIN PLUG X--0 CONICAL WASHER 0 /" 8 X-8-0 CAPSCREW 0 /"-8X" PT O- RING K-88,K-,K-8 0 CONNECTOR 000 OIL FILL TUBE STANDARD 00 DIPSTICK 0008 STANDARD 09 -O- RING K-88,K- A- VALVE ASSY K- 00 CAP K-88 CONVERTER HOUSING 00,00 BOLT ACCESS KIT K- # CONVERTER HSG KIT 09 SNAP RING K PUMP GEAR 9 X--008 NUT /8" SEAL RING K-88,K-98,K- 0,K-80 A-9 FILTER BYPASS VALVE ASSY A - 0 A - 9 K-8R,K-,S GASKET 8 K-88,K-80,K-90 PTO COVER 0 X-8-8 CAPSCREW /8"-X/" X-8-0 CAPSCREW /8"-X/" 00 CLAMP X-0-0 WASHER /8" 8 X-9-0 NUT /8" BREATHER 0 /" NPT 0 8 ELBOW /8" 9

10 Group: COUNTERSHAFT & BRGS(AUX) 0-/9 Aux CS /8 spd COUNTERSHAFT & BRGS(AUX) 00- BEARING,00 K-8,K-8 BOX A-80 WELDED COUNTERSHAFT ASSY A -,A C/S D/G 008 S/G SPACER 0

11 Group: COUNTERSHAFT ASSY /9 CS/RTLO COUNTERSHAFT ASSY SNAP RING K-,K-8,K-8 BEARING K-8,K-8 A-89 CNTRSHFT W/ST & ND A -,A - 8,K - 99,K RD GEAR-CNTRSHFT 9 PTO GEAR - LOWER 90 NO LONGER AVAILABLE OPTIONAL IF PTO GEARS ARE NOT USED 080 PTO GEAR - UPPER 8 DRIVE GEAR-CNTRSHFT 998 SNAP RING BEARING K-8,K-8 9 ROLL PIN A-0,A-89,K RETAINER 98 ROLL PIN NO LONGER REQUIRED X--00 CAPSCREW /8"-8X-/" 080 KEY 9 KEY INCLUDED IN COUNTERSHAFT ASSY A-89

12 Group: FILTER REGULATOR NSS -O- Ring/Element Kit AFR NSS - Not Sold Separately FILTER REGULATOR A-08 FILTER REGULATOR ASSY K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C- CAPSCREW X 8S /"-0X-/"

13 Group: H & C W/A-000 VALVE To Inertia Brake 9 H H L 8 P 9 From RRV 9 Range Cylinder 8 From RRV S L S 0 Splitter Cylinder 0 SP 00C--9 A-000 CE HC spl cy H & C W/A-000 VALVE A-000 SLAVE VALVE ASSY 080 K- 98 GASKET K-,K O- RING 0 K-99 K-99 SLEEVE KIT,90, FOR SLAVE VALVES 8 SPRING PIN 99 8 ELBOW /8" 8 X-8C- CAPSCREW /"-0X-/" 9 09 HOSE ASSY " 0 8 HOSE ASSY " A-08 FILTER REGULATOR ASSY X-8C- CAPSCREW X 8S /"-0X-/" X-8L-0 CAPSCREW /8"-X/" HOSE CLAMP STRAP BRACKET 8 HOSE CLAMP 8 X-8L-0 CAPSCREW /8"-X-/" ELBOW /8" 0 HOSE ASSY " 9 NIPPLE /8" 0 SOLENOID VALVE V HOSE ASSY 9" X--08 PIPE PLUG /8" NPT

14 Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASSY-TORQUE CONV BYP 8 NUTSIDE INT 8 NUTSIDE HARNESSES & HARDWARE HARNESS ASSY-TORQUE CONV 0 HARNESS, TORQ CONV V CLAMP X-8L-9 CAPSCREW /8"-X-/" X--809 JAM NUT /"-0

15 Group: HARNESSES & HARDWARE Sub-Group: HARNESS ASSY-TRANS Output Speed Solenoid Valve Connector Input Speed Alarm Temp Switch Engine Speed Sensor To Hydraulic Valve Vehicle Interface Harness HARNESSES & HARDWARE HARNESS ASSY-TRANS A-0 NO LONGER AVAILABLE A - CUMMINS 8. LITER & L HOSE CLAMP 89 HOSE CLAMP 09 HARNESS 09

16 Group: INERTIA BRAKE ASSY Angle Adapter Angled mounting option 0 PTO Gasket 8-Bolt PTO mounting option PTO Gasket -Bolt PTO mounting option 9 Adapter Plate 8-Bolt PTO mounting option 8 Note: Three mounting options are available for Inertia Brake See Parts Listing for more information INERTIA BRAKE ASSY K-90 INERTIA BRAKE KIT A - 00,A - X-8L- CAPSCREW X 8L 8 /"-X-/" 8 ELBOW /8" WASHER K-90 X-8- SCREW /8"-X-/" X-8- CAPSCREW /8"-X" ELBOW 90 DEGREE K-,K-,K- 8 CONNECTOR STRAIGHT K-,K- 8 HOSE ASSY BOLT POSITION K HOSE ASSY 8 BOLT POSITION K HOSE ASSY ROTATED BOLT POSITION K- 9 8 ADAPTER PLATE 8 BOLT POSITION 0 00 GASKET 080 K GASKET 8 K-88,K-80,K-90 0 ANGLE ADAPTER ROTATED BOLT POSITION X-8L-0 CAPSCREW /8"-X-/"

17 Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR 0 INPUT SHAFT OIL TUBE S SNAP RING K-8,K-8 80 BEARING K-8,K-8 SPACER 0 SNAP RING K-,K-8,K-8 08 DRIVE GEAR 90 8 PISTON RING K-98,K PISTON RING K-98,K-0 9 S-0 INPUT SHAFT ASSY 9 K-9,K BUSHING K-8,S-0

18 KITS & ASSEMBLIES K-0 -O- RING KIT-RANGE K-0 GASKET KIT FOR AUXILIARY SECTION K-98 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-9 REPAIR KIT-SLAVE FOR A-000 VALVE VALVE K-99 SLEEVE KIT,90, FOR SLAVE VALVES K-00 -O- RING KIT COMPLETE K-8,K-8 K-0 MASTER VALVE REPAIR FOR A-0 VALVE KIT K-0 MASTER VALVE REPAIR FOR A-8 VALVE KIT K-08 -O- RING KIT - SPLITTER SPLITTER K- OIL SEAL W/SLINGER "FOR MECHANICAL COVER" K-8,K-8 K- OIL FILTER KIT K- KEY & WASHER KIT,00 CONTAINS -SIDED KEY,0 K-8R REMAN HYDRA VALVE K - 8,K - 08 KIT K-88 CONVERTER HOUSING 00,00 KIT K-90 STATOR SUPPORT KIT K-9 INPUT SHAFT KIT K-9 AIR SYSTEMS TOOL KIT K-98 CONVERTOR SEAL KIT K-90,K-9,K-,K-R,K-,K-R K-0 OIL PAN RETRO KIT STANDARD K- VALVE REPLACEMENT 90 KIT K-0 SHIM KIT K-8,K-8 K- SMALL PARTS KIT K-0 OIL PUMP KIT K- # CONVERTER HSG KIT K- BOLT ROTATED LINE KIT K- BOLT OIL LINE KIT K- 8 BOLT OIL LINE KIT K-R REMAN -D CNVTR KIT K - 08 K-R REMAN -C CNVTR KIT K - 08 K-8 CYLINDER KIT-RANGE K-80 GASKET KIT COMPLETE K-8,K-8 K-8 BASIC REBUILD KIT K-8 BASIC OVERHAUL KIT K-8 SUMP TUBE RETURN KIT K - 0 K-9 OIL PUMP KIT 00,0 K-89 REPLT KIT-DRIVE GEAR 00,08,K - K-9 MASTER VALVE REPAIR FOR A-98 VALVE KIT K-9 MASTER VALVE REPAIR FOR A-8 VALVE KIT K-09 IDLER SHAFT REPL KIT 0,098,0 K-9 SYNCHRONIZER KIT K - K-9 SYNCHRONIZER REPLACEMENT KIT K - 8 SLIDING CLUTCH INCLUDED IN KIT K- OIL SEAL TOOL KIT S-9 YOKE ASSY LOW-REV S- CAP ASSY 08,08 S-0 INPUT SHAFT ASSY 9 K-9,K-8 S- STATOR SUPPORT ASSY 9 K-90 S-0 CONVERTER HOUSING ASSY S-9 REAR BRG COVER ASSY 008,0,0009 EXTENDED,00,S - 8 S - 0 S-8 CASE ASSY 009 S-80 SHIFT BAR HSG 8 HOUSING ONLY S-0 MAINSHAFT ASSY 9,0,S - 8

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20 Group: MAINSHAFT & SYNCHRO(AUX) Universal Joint Yoke 0-0/9 Aux MS RTLO 0 MAINSHAFT & SYNCHRO(AUX) 90 SLIDING CLUTCH X--00 CAPSCREW /8"-8X-/" A-0 RETAINER ASSY 00 ROLL PIN A-0,A-89,K- 008 BEARING K-8 9 SPLITTER GEAR 89 SPRING K-,K-8,K- 8,K-9,K-9 8 A- SYNCHRONIZER ASSY A - HI RANGE K-9,K SLIDING CLUTCH K-9 0 A- SYNCHRONIZER A - 9 A - 8 LO RANGE K-9,K-9 ASSEMBLY 009 AUXILIARY MAINSHAFT 90 SPACER K- 98 REDUCTION GEAR WASHER K- 0 BEARING K-8,K-8 09 ROTOR 9 NUT 0

21 Group: MAINSHAFT ASSY 8 * * 9 * 8 8 * 0 * Sided Key Design Hex (-Sided) Key Design * Updating to -Sided Key is Recommended. When Updating to -Sided Key Replace all Washers to Match Key Design Always Use Matching Key and Washer Sets (See Appendix - Mainshaft Washers) MAINSHAFT ASSY 0 -SIDED KEY K-,K- K- KEY & WASHER KIT,00 CONTAINS -SIDED KEY,0 S-0 MAINSHAFT ASSY 9,0,S - 0 ROLL PIN S-0 0 SNAP RING K-,K-8,K-8 REVERSE GEAR- 08 MAINSHAFT 9 SPACER K- WASHER.8-.0 WHITE 80 OPTIONAL - USE ANY WASHERS USE WITH KEY WASHER.-. GREEN 80 OPTIONAL - USE ANY WASHERS USE WITH KEY WASHER.8-.0 ORANGE 80 OPTIONAL - USE ANY WASHERS USE WITH KEY WASHER.-. PURPLE 80 OPTIONAL - USE ANY WASHERS USE WITH KEY WASHER.8-.0 YELLOW 80 OPTIONAL - USE ANY WASHERS USE WITH KEY WASHER.-. BLACK 80 OPTIONAL - USE ANY WASHERS USE WITH KEY 008 WASHER.9-WHITE K-,K- 008 WASHER.-GREEN OPTIONAL OR K-,K USE ANY WASHERS. USE WITH -SIDED KEY 008 WASHER.9-ORANGE OPTIONAL OR K-,K USE ANY WASHERS. USE WITH -SIDED KEY 008 WASHER.-PURPLE OPTIONAL OR

22 0080 USE ANY WASHERS. USE WITH -SIDED KEY 008 WASHER.9-YELLOW OPTIONAL OR 0080 USE ANY WASHERS. USE WITH -SIDED KEY 008 WASHER.-BLACK OPTIONAL OR 0080 USE ANY WASHERS. USE WITH -SIDED KEY 0080 WASHER.-BLUE K-,K- 8 8 SLIDING CLUTCH K LO GEAR-MAINSHAFT ST GEAR-MAINSHAFT 89 ND GEAR-MAINSHAFT 8 RD GEAR-MAINSHAFT

23 MISCELLANEOUS 8 SHIFT DIAGRAM LABEL SILICONE LUBE 8 OZ (.9 CC)-FLEET SIZE 0 ADHESIVE SEALANT 0. CC (SINGLE APPLICATION SIZE) 0 SEALANT CC (SINGLE APPLICATION SIZE) K-,K-8 0 SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-0,K-00,K- 08,K-,K-8

24 Group: OIL LINE RETURN Sub-Group: OIL LINE RETURN-STD OIL LINE RETURN OIL LINE RETURN-STD 000 ELBOW 9 00 TUBE 8 9 CONNECTOR 09 -O- RING

25 Group: OIL LINES-INERTIA BRAKE 9 0 Note: Options are available for mounting Inertia Brake Hose Assy Requirements differ. See parts listing for more information OIL LINES-INERTIA BRAKE 9 OIL RESTRICTOR K-,K-,K ELBOW HOSE ASSY BOLT POSITION K HOSE ASSY 8 BOLT POSITION K HOSE ASSY ROTATED BOLT POSITION K- 8 CONNECTOR STRAIGHT K-,K- CLAMP USE ON BOLT AND ROTATED POSITION

26 Group: RANGE CYLINDER RANGE CYLINDER X-8L-0 CAPSCREW /8"-X-/" 990 CYLINDER COVER 9 GASKET K-0,K-0,K- 00,K-8,K-80 -O- RING K-0,K-00,K-8 PISTON K-8 X-8L-0 CAPSCREW /8"-X-/" X--00 NUT /8"-8 8 -O- RING K-0,K-00,K YOKE BAR 0 BUSHING A- -O- RING K-0,K-00,K-8 A- RANGE CYLINDER ASSY K-8 GASKET K-0,K-8,K-80 X-8-8 CAPSCREW /"-X-/8" 0 SHIFT YOKE 888

27 Group: REVERSE IDLER Latest Design /9 RI Old Design REVERSE IDLER X--008 NUT /8"-8 8 WASHER K- 098 WASHER 8 K-09,K-,S-8 8 BEARING 000 K-8,K-8 REVERSE IDLER GEAR 09 0 WASHER K- K- IDLER SHAFT REPL KIT PLUG 9 8 NO LONGER AVAILABLE 0 RETAINING RING K-09,K- X--008 CAPSCREW /8"-8X-/

28 Group: ROADRANGER VALVES 999 Old Design P S SP * * * See: Appendix / Airline Tubing * * * P S SP 00-/9 RRV - *For Connector and Elbow Assy component information see Appendix. Splitter Cylinder ROADRANGER VALVES 00 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY 800 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO A-98,A-8 ONLY K-0 MASTER VALVE REPAIR FOR A-0 VALVE KIT K-0 MASTER VALVE REPAIR FOR A-8 VALVE KIT K-9 MASTER VALVE REPAIR FOR A-98 VALVE KIT K-9 MASTER VALVE REPAIR FOR A-8 VALVE KIT 09 LEVER A-98,A-8 0 COVER A-98,A-8 X-8- SCREW X X/8" X-9-80 NUT /"- 800 CONNECTOR ASSY 80 /8"TUBE-/"NPTF 800 CONNECTOR ASSY 80 /"TUBE-/"NPTF K CONNECTOR ASSY "PUSH-TO-CONNECT" /"TUBE- /"NPTF ELBOW ASSY 80 /"TUBE-/8"NPTF K ELBOW ASSY 80 /8"TUBE-/8"NPTF ELBOW ASSY "PUSH-TO-CONNECT" /"TUBE- /8"NPTF 80 UNION ASSY /8" TUBING 80 UNION ASSY /" TUBING 80 UNION ASSY "PUSH-TO-CONNECT" /" TUBING -O- RING CLAMP 0 REDUCER BUSHING A-98 ROADRANGER VALVE A - 0 STANDARD-W/LOGO 8

29 ASSY 999 A-8 ROADRANGER VALVE ASSY A - 8 (LEFT OF DRIVER)-W/LOGO 9

30 Group: SHIFT BAR HOUSING (STD) Standard Housing * * * Housing drilled with options for Reverse Light Switch placement install plug and gasket in bore not used for switch and pin STD/CE-8spd SHIFT BAR HOUSING (STD) S-80 SHIFT BAR HSG 8 HOUSING ONLY 0 GASKET 98 K-80,S-80 X--0 PIPE PLUG /" NPT 000 OIL TROUGH 0 AIR VALVE SHAFT X-8- CAPSCREW /"-0X/" X--0 PIPE PLUG X 0 /8" NPT 0 MAGNETIC SENSOR 80 9 GASKET S-80 0 PLUG 8 S-80 9 NEUTRAL LIGHT SWITCH SWITCH NORMALLY CLOSED X-8L-0 CAPSCREW /8"-X-/" 899 PIN S GASKET S REVERSE LIGHT SWITCH SWITCH NORMALLY OPEN 0 0 PLUG 9 S SPRING A-,K-,K-8 X--800 STEEL BALL /" SHIFT YOKE REVERSE/LO S-9 X--00 STEEL BALL /" 8 SHIFT BLOCK ST/ND 0 LOCKSCREW INTERLOCK PIN K- 8 9 SHIFT BLOCK RD/DIRECT 9 SHIFT YOKE RD/DIRECT 0 YOKE BAR RD/DIRECT SHIFT YOKE ST/ND YOKE BAR ST/ND YOKE BAR REVERSE/LO 009 PLUNGER S-9 0

31 9 SPRING S PLUG S S-9 NO LONGER AVAILABLE 8 COMPLETE

32 Group: SLAVE VALVE - A A-000 SV Repair Kit SLAVE VALVE - A-000 A-000 SLAVE VALVE ASSY 080 K- K-9 REPAIR KIT-SLAVE FOR A-000 VALVE VALVE 08 PLUG A PISTON A CAP A-000 S- CAP ASSY 08,08 8 X-8C- CAPSCREW /"-0X-/"

33 Group: SPLITTER CYLINDER /9 Spl Cyl SPLITTER CYLINDER 0 SHIFT YOKE 0 LOCKSCREW GASKET K-0,K-08,K SPLITTER CYLINDER 08 -O- RING K-00,K YOKE BAR 09 -O- RING K-00,K GASKET K-0,K-00,K- 08,K-80 9 X--0 PLUG NOT SOLD FOR SERVICE 0 0 COVER 99 INSERT VALVE 0 K-8,K-8 0 REDUCER BUSHING 800 X-8L-0 CAPSCREW /"-8X-/8" 80 -O- RING

34 Group: STATOR SUPPORT ASSY STATOR SUPPORT ASSY 9 SEAL RING K-98,K-0 S- STATOR SUPPORT ASSY 9 K GASKET K-9,K-0,K-,K-80,S- X--00 STEEL BALL /" SPRING PLUG X-8L- CAPSCREW /8"-X-/" 8 0 -O- RING K-9 9 X--08 PIPE PLUG /8" NPT

35 Group: TORQUE CONVERTER ASSY TORQUE CONVERTER ASSY 0 X-8- CAPSCREW 8 /8"-X" 0 PILOT -O- RING K-98,K-0 9 SEAL RING K-98,K-0 9 SNAP RING K-98 K- ENHANCED CONV KIT "C" A -,A -

36 Appendix Air Line Tubing Choosing nylon tubing for air lines Use the following chart to specify the Eaton Fuller nylon tube appropriate to your vehicle's air system. /" Air Line and Harness Combinations Line Type Line Color Order Part No. Length Supply + Port Red (S) + Black (P) 0 0 ft Splitter + Deep Reduction Blue (SP) + Green (H/L) 0 0 ft Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 0 0 ft /" Air Lines Line Type Line Color Order Part No. Length Supply Red (S) 0 0 ft Port Black (P) 0 0 ft Splitter Blue (SP) 0 0 ft Deep Reduction Green (H/L) 0 0 ft Sheathing ft /8" Air Lines Line Type Line Color Order Part No. Length Supply White 8 0 ft Port Black 80 0 ft Sheathing ft 00-/9 AL Chart

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38 Copyright Eaton Corporation and Dana Limited, 008. Eaton and Dana hereby grant their customers, vendors, or distributors permission to freely copy, reproduce and/or distribute this document in printed format. It may be copied only in its entirety without any changes or modifications. THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES. For spec ing or service assistance, call HELP () hours a day, days a week (Mexico ), for more time on the road. Or visit our web site at Eaton Corporation All rights reserved. Roadranger: Eaton, Dana and other trusted partners providing the best products and services in the industry, ensuring more time on the road. Eaton Corporation Truck Components Operations P.O. Box 0 Kalamazoo, MI 900 U.S.A.