PARTS LIST. Guardian VR-Series. Material Pumps

Transcription

1 PARTS LIST Guardian VR-Series Material Pumps

2 Table Of Contents Section 1 General Information 1:0 Technical Information :1 Assembly Drawings :2 Sub Assembly Drawings :3 Maintenance Section 2 Technical & Warranty Information 2:1 Notes :2 Limited Warranty Policy :3 Technical Assistance For Your Reference... INSIDE BACK COVER N/A = Non Applicable

3 Section 1 - General Information: Technical Information VR Material Pump Technical Information Fluid Sections A VR A VR A VR A VR 1.0 ( ) 1.5 ( ) 2.0 ( ) 1 ( ) 2 ( ) 3 ( ) Pneumatic Motor 5in. 5in. 7in. 7in. Maximum / Minimum Fluid Section Displacement See # XX 2.0 ( ) ( ) See # XX ( ) Maximum Pump Stroke Length 3.1in. / 7.9 cm 5.36in. / 13.6 cm 5.36in. / 13.6 cm Minimum Pump Stroke Length 1.21in. / 3. cm 2.12in. / 5.4 cm 2.12in. / 5.4 cm Air Requirement at maximum output 30 cycle min. = 20 cfm/60 cycle min. = psi 30 cycle min. = 71 cfm/60 cycle min. = psi Sec. 1:0 Summery Sheet XX Output PSI Ratio Range XX GPC CC s PC :1-2.53: :1-3.69: :1-3.31: :1-2.53: :1-4.88: :1-2.53: XX Output PSI Ratio Range XX GPC CC s PC :1-2.6: :1-5.2: :1-7.8:1 1

4 Section 1 - General Information: Technical Information Sec. 1:0 VR Material Pump Technical Information Max Output: TYP PSI: 1740 GPC CCPC (XXXXX-712) 1.5:1 & 1: B-Side A-Side

5 Section 1 - General Information: Technical Information VR Material Pump Technical Information Sec. 1:0 Max Output: TYP PSI: 1260 GPC CCPC (XXXXX-713) 2:1 & 1.5: B-Side A-Side

6 Section 1 - General Information: Technical Information Sec. 1:0 VR Material Pump Technical Information Max Output: TYP PSI: 1460 GPC CCPC (XXXXX-723) 2:1 & 1: B-Side A-Side

7 Section 1 - General Information: Assembly Drawings Sec. 1: XX Big VR Material Pump Assembly REVISION A

8 Section 1 - General Information: Assembly Drawings Sec. 1: XX Big VR Material Pump Assembly 6 REVISION A

9 Section 1 - General Information: Assembly Drawings XX Big VR Material Pump Assembly Sec. 1:1 7 REVISION A

10 Section 1 - General Information: Assembly Drawings Sec. 1: XX Big VR Material Pump Assembly 8 REVISION A

11 Section 1 - General Information: Assembly Drawings XX Big VR Material Pump Assembly Part Number Description Qty HITCH PIN HITCH PIN PIPE PLUG AIR GAUGE CLEVIS PIN CLEVIS PIN CLEVIS PIN CLEVIS PIN C SCREW WASHER WASHER WASHER BALL VALVE PINCH POINT DECAL SWIVEL CASTER ELBOW FITTING ELBOW FITTING ELBOW FITTING CABLE V.R. FRAME YOKE & GUIDE ROD DRIVE LINK PUMP ADAPTER PIVOT BRACKET LINKAGE GUARD MOUNTING BRACKET ADJUSTMENT SCREW SHAFT COLLAR NYLON WASHER STANDOFF ROUND HANDLE RIGHT CALIBRATION DECAL LEFT CALIBRATION DECAL HAND WHEEL LIMIT SWITCH HANDLE STUD WASHER EXHAUST SILENCER POPPET VALVE C SCREW AIR HOSE 1 Part Number Description Qty REGULATOR BALL VALVE PILOT VALVE SPACER RETRACT SWITCH KIT AIR MOTOR VARIABLE RATIO DECAL LUBE FITTING LUBE FITTING HOLE COVER ELECTRICAL PLUG CONNECTION KIT FITTING COPPER WIRE COUPLE FITTING WASHER FENDER WASHER WASHER WASHER WASHER HEX NUT HEX NUT LOCK WASHER LOCK WASHER LOCK WASHER LOCK WASHER F SCREW FITTING F SCREW C SCREW FITTING FITTING FITTING C SCREW C SCREW 4 RS CORD GRIP 1 Sec. 1:1 9 REVISION A

12 Section 1 - General Information: Assembly Drawings Sec. 1: XX Small VR Material Pump Assembly 10 REVISION A

13 Section 1 - General Information: Assembly Drawings XX Small VR Material Pump Assembly Sec. 1:1 11 REVISION A

14 Section 1 - General Information: Assembly Drawings Sec. 1: XX Small VR Material Pump Assembly 12 REVISION A

15 Section 1 - General Information: Assembly Drawings 13 Sec. 1: XX Small VR Material Pump Assembly REVISION A

16 Section 1 - General Information: Assembly Drawings Sec. 1: XX Small VR Material Pump Assembly Part Number Description Qty HITCH PIN PIVOT BRACKET PUMP ADAPTER ADAPTER FITTING CLEVIS PIN CLEVIS PIN WASHER BALL VALVE V.R. FRAME GUIDE ROD&YOKE DRIVE LINK PINCH POINT DECAL SWIVEL CASTER ELBOW FITTING ELBOW FITTING CABLE MOUNTING BRACKET LIMIT SWITCH C SCREW SOLVENT VALVE LINKAGE GUARD HANDLE RETRACT SWITCH KIT VARIABLE RATIO DECAL LUBE FITTING AIR-ACTUATED VALVE ELECTRICAL PLUG CONNECTION KIT ELBOW FITTING ELBOW FITTING FITTING WASHER WASHER WASHER 4 14 REVISION A

17 Section 1 - General Information: Assembly Drawings XX Small VR Material Pump Assembly Part Number Description Qty HEX NUT F SCREW HEX NUT HEX NUT HEX NUT HEX NUT LOCK WASHER LOCK WASHER LOCK WASHER LOCK WASHER C SCREW C SCREW DOWEL PIN F SCREW FITTING FITTING FITTING 1 AM AIR MOTOR 1 P33-19 EXHAUST SILENCER 2 RS CORD GRIP 1 Sec. 1:1 15 REVISION A

18 Section 1 - General Information: Sub Assembly Drawings Sec. 1: Fluid Section Assembly 16 REVISION D

19 Section 1 - General Information: Sub Assembly Drawings Fluid Section Parts List Part Number Description Qty SNAP RING O-RING O-RING COMPRESSION SPRING TIE ROD C SCREW SUPPORT WASHER PUMP HEAD PUMP CYLINDER PUMP SHAFT SPRING SST BALL PISTON GUIDE TRANSFER HOUSING SEAT FOOT VALVE BALL HOUSING FOOT VALVE SEAT PUMP BASE FOOT VALVE BALL ELBOW FITTING SHAFT EXTENSION LOWER PUMP SEAL UPPER PUMP SEAL TRANSFER HOUSING SOLVENT CUP ADAPTER PACKING RETAINER FELT WIPER HEX NUT LOCK WASHER F SCREW FITTING FITTING 1 Sec. 1:2 Repair Kit Part Description Number Qty O-RING O-RING O-RING GUIDE LOWER PUMP SEAL UPPER PUMP SEAL FELT WIPER 4 17 REVISION D

20 Section 1 - General Information: Sub Assembly Drawings Sec. 1: Fluid Section Assembly 18 REVISION B

21 Section 1 - General Information: Sub Assembly Drawings Fluid Section Parts List Part Number Description Qty SNAP RING O-RING O-RING PUMP CYLINDER PUMP HEAD TIE ROD UPPER SUPPORT WASHER COMPRESSION SPRING VALVE,FOOT HOUSING PUMP BASE ELBOW FITTING SHAFT EXTENSION SOLVENT CUP ADAPTER PUMP SEAL TRANSFER HOUSING TRANSFER SEAT HOUSING PUMP SHAFT PACKING RETAINER FELT WIPER HEX NUT LOCK WASHER LOCK WASHER F SCREW FITTING FITTING C SCREW 4 APS-119 FOOT VALVE SEAT 1 APS-128 CHROME BALL 1 APS-133 SST BALL 1 FS-110 PISTON GUIDE 1 P33-16 REDUCING FITTING 1 SM-1430 PARTS LIST 1 Sec. 1:2 Repair Kit Part Description Number Qty. FS-110 PISTON GUIDE O-RING O-RING PUMP SEAL PACKING RETAINER FELT WIPER 4 19 REVISION B

22 Section 1 - General Information: Sub Assembly Drawings Sec. 1: Fluid Section Assembly 20 REVISION A

23 Section 1 - General Information: Sub Assembly Drawings Fluid Section Parts List Part Number Description Qty O-RING O-RING O-RING PISTON GUIDE TRANSFER HOUSING SEAT FOOT VALVE BALL FOOT VALVE SEAT TIE ROD PUMP HEAD PUMP BASE PUMP SHAFT FOOT VALVE BALL HOUSING PUMP CYLINDER C SCREW SPRING UPPER SUPPORT WASHER ELBOW FITTING SHAFT EXTENSION COMPRESSION SPRING SOLVENT CUP & SEAL HOUSING UPPER PUMP SEAL TRANSFER HOUSING LOWER PUMP SEAL HEX NUT LOCK WASHER F SCREW FITTING FITTING 1 APS-128 CHROME BALL 1 Sec. 1:2 Repair Kit Part Description Number Qty PISTON GUIDE O-RING O-RING UPPER PUMP SEAL LOWER PUMP SEAL 1 21 REVISION A

24 Section 1 - General Information: Sub Assembly Drawings Sec. 1: Fluid Section Assembly 22 REVISION K

25 Section 1 - General Information: Sub Assembly Drawings Fluid Section Parts List Part Number Description Qty. APS-119 FOOT VALVE SEAT 1 APS-128 CHROME BALL 1 APS-133 SST BALL 1 FS-110 PISTON GUIDE 1 UF-118 FOOT VALVE HOUSING SNAP RING O-RING O-RING PUMP BASE PUMP CYLINDER PUMP HEAD TIE ROD UPPER SUPPORT WASHER SHAFT EXTENSION SOLVENT CUP ADAPTER PUMP SEAL TRANSFER HOUSING TRANSFER HOUSING SEAT PUMP SHAFT COMPRESSION SPRING PACKING RETAINER FELT WIPER ROLL PIN HEX NUT LOCK WASHER LOCK WASHER F SCREW C SCREW 4 Sec. 1:2 Repair Kit Part Description Number Qty. FS-110 PISTON GUIDE O-RING O-RING PUMP SEAL PACKING RETAINER FELT WIPER 4 23 REVISION K

26 Section 1 - General Information: Sub Assembly Drawings Sec. 1: Fluid Section Assembly 24 REVISION E

27 Section 1 - General Information: Sub Assembly Drawings Fluid Section Parts List Part Number Description Qty. APS-119 FOOT VALVE SEAT 1 APS-128 CHROME BALL 1 P33-14 SOLVENT CUP 1 UF-118 FOOT VALVE HOUSING O-RING O-RING PUMP BASE PUMP HEAD TIE ROD UPPER SUPPORT WASHER SST BALL PUMP CYLINDER TRANSFER HOUSING SEAT PUMP SHAFT END TRANSFER HOUSING PUMP SHAFT SOLVENT CUP ADAPTER PISTON GUIDE UPPPER PUMP SEAL LOWER PUMP SEAL ROLL PIN HEX NUT LOCK WASHER LOCK WASHER F SCREW C SCREW 4 Sec. 1:2 Repair Kit Part Description Number Qty PISTON GUIDE O-RING O-RING UPPER PUMP SEAL LOWER PUMP SEAL 1 25 REVISION E

28 Section 1 - General Information: Sub Assembly Drawings Sec. 1: Fluid Section Assembly 26 REVISION F

29 Section 1 - General Information: Sub Assembly Drawings Fluid Section Parts List Part Number Description Qty. APS-119 FOOT VALVE SEAT 1 APS-128 CHROME BALL 1 P33-14 SOLVENT CUP 1 UF-118 FOOT VALVE HOUSING O-RING O-RING PUMP BASE PUMP HEAD TIE ROD SST BALL TRANSFER SEAT PUMP CYLINDER PUMP SHAFT END PUMP SEAL TRANSFER HOUSING SEAL SOLVENT CUP ADAPTER PUMP SHAFT PISTON GUIDE SUPPORT WASHER ROLL PIN HEX NUT LOCK WASHER LOCK WASHER F SCREW C SCREW 4 Sec. 1:2 Repair Kit Part Description Number Qty PISTON GUIDE O-RING O-RING PUMP SEAL 2 27 REVISION F

30 Section 1 - General Information: Sub Assembly Drawings Sec. 1:2 AM-500 Air Motor Assembly 28

31 Section 1 - General Information: Maintenance Fluid Section Maintenance & Overhaul Procedure Daily Routine Maintenance Sec. 1:3 1. Visually inspect the system for leaks. 2. Check desiccant dryer beads to insure they are still purple and have not changed to pink. 3. Check and lube top of the fluid section. Wipe off residual material and add a tablespoon of DOP,DBP Weekly Maintenance 1. Place a small amount of grease on the air motor shaft. 2. See related manuals. 29

32 Section 4 - Technical & Warranty Information: Notes Sec. 2:1 30

33 Section 2 - Technical & Warranty Information: Notes Sec. 2:1 31

34 Section 2 - Technical & Warranty Information: Limited Warranty Policy GLASCRAFT, INC. ( GlasCraft ) warrants to the original Purchaser of GlasCraft manufactured equipment and parts, that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one (1) year from the original date of installation. GlasCraft makes no warranty to anyone other than the original Purchaser. Sec. 2:2 If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one-year period from the date of installation, as determined solely by GlasCraft, GlasCraft, in its sole discretion, will either repair or replace the defective part or equipment at GlasCraft s cost, including freight charges both ways, or credit or refund the purchase price for the defective equipment or part. A warranty claim will be honored only when: 1. GlasCraft has been informed, in writing, of any such defect in workmanship or material within ten (10) days after discovery by the original Purchaser; 2. An official of GlasCraft has issued a return authorization number; and 3. The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser, freight prepaid (with proper return authorization number(s) attached), to: GlasCraft, Inc., 5845 West 82nd Street, Suite 102, Indianapolis, IN 46278, U.S.A. This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation, misuse, negligence, accident, or use not specified by GlasCraft. This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft. The decision by GlasCraft shall be conclusive and binding on Purchaser. GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local, state, federal, or other jurisdiction s regulations or codes. GlasCraft does not warrant that any equipment or part sold to Purchaser, when used individually or in concert with any other part, equipment, device, component or process, does not infringe on any patent rights of any third party. GlasCraft only warrants that it has no specific knowledge of any such infringement. GlasCraft makes no warranty as to any parts or equipment manufactured by others. Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims. GlasCraft hereby assigns to Purchaser the original manufacturer s warranties to all such equipment and parts, to the full extent permitted. THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IM- PLIED. SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED. GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or application of materials manufactured or sold by GlasCraft or its distributors or agents. UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PUR- CHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART. UNDER NO CIRCUM- STANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAM- AGES OR FOR LOST PROFITS. No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one (1) year after the cause of action accrues. 32

35 Section 2 - Technical & Warranty Information: Technical Assistance... Thank You for selecting GlasCraft spray equipment Should you have any questions or need technical assistance, contact your factory authorized GlasCraft distributor. Distributor: Phone: Sec. 2:3 Contact: For any issues your distributor cannot address, the GlasCraft technical service department is always available to assist you with the operation of your spray equipment. To help our technical representatives expedite your call and better address your questions, please have the following information ready and available when you phone GlasCraft. * If your questions are not urgent, You can all correspondence to service@glascraft.com Model: Spray gun: Serial number: Material pump: Serial number: Catalyst pump: Chopper: Serial number: Type of material: Type of catalyst: Catalyst percentage: Air compressor size: Compressor to system supply line: Pressure at the system: Main air line volume: System gauge pressures AAC pressure: Atomizing air pressure: (external mix) Material pump pressure: Solvent flush pressure: 33

36 Quality and Performance GENUINE GLASCRAFT SM-1431 REVISION March WEST 82nd STREET INDIANAPOLIS, INDIANA U.S.A. Phone (317) Fax (317)