PARTS CATALOG FOR. Mud Hog System II & System III 2-Speed Rear Wheel Drive FOR JOHN DEERE 9960, 9965 & 9970 COTTON PICKERS

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1 PARTS CATALOG FOR Mud Hog System II & System III 2-Speed Rear Wheel Drive FOR JOHN DEERE 9960, 9965 & 9970 COTTON PICKERS Mud Hog Model Numbers Tread Center MH System & 9970 JD47601 JD II JD47602 JD II JD III JD III TUTHILL Drive Systems Brookston Indiana USA Revised 8/2010 P.N

2 TABLE OF CONTENTS DESCRIPTION PAGE # General Information...1 Specific Information...2 JD System II - 82"- 90" TC...3 JD System II - 94"-118" TC...4 JD System II - 82"-90" TC...5 JD System II - 94"-118" TC...6 JD System III - 82"-90" TC...7 JD System III - 94"-118" TC...8 Common Unit Parts...9 Hydraulic Adapter Kits Hydraulic Hose Kits Equa-Trac II Valve Service Parts Wheel Drive Subassemblies Tie Rod Extensions...24 Mounting Kits Wobble Switch Assembly Displacement Control Valve...30 Wheel Motors Wheel & Tire Kits...35 Warranty...Back Cover

3 General Information CATALOGS This parts catalog is provided to aid in the identification of Mud Hog components. It contains an illustration, part number, required quantity, and a description of each part included in the kit. Catalogs may contain information for several different machines which use similar Mud Hog kits. The appropriate machine model and Mud Hog base model number should be selected to assure proper part identification. Each Mud Hog conversion package contains all or some of the following kits or subassemblies: A - HYDRAULIC ADAPTER KIT(S) B - HYDRAULIC HOSE KIT C - EQUA-TRAC II VALVE BASE ASSEMBLY D - WHEEL DRIVE BASE ASSEMBLY - RIGHT HAND & LEFT HAND E - TIE ROD EXTENSION SUBASSEMBLY F - MOUNTING KIT G - WHEEL AND TIRE KITS We reserve the right to make changes and improvements in design and specifications without notice and without obligation to provide or substitute new design modifications for those Mud Hog systems or components already in service. REPLACEMENT PART ORDERING AND RETURNED PARTS INFORMATION Replacement part orders should include the complete Mud Hog part number and description, base model number of Mud Hog kit, Mud Hog Serial Number (located on the wheel motor mounting frame or on the axle), machine model number, method of shipment, and shipping address information. Parts returned for warranty determination should be accompanied by a Warranty Claim Form with and RGA (Returned Goods Authorization) number. Before returning parts, contact the Tuthill Transport Technologies Customer Service Department to obtain an RGA number. Any material returned to Tuthill Transport Technologies without an RGA number prominently displayed on the packaging and/or the returned parts, will NOT be processed and will be returned freight collect to the dealer. The warranty Claim Form is included in the literature package (including a Parts Catalog and Installation/Operation Manual) sent with the Mud Hog kit. If missing, or if additional forms are needed, contact the Tuthill Transport Technologies Customer Service Department. NOTE: Mud Hog and Equa-Trac are registered trademarks of Tuthill Transport Technologies. A

4 SPECIFIC INFORMATION This parts catalog contains service part numbers for replacement parts for your Mud Hog kit. There are six different kits included in this parts catalog. The following information will explain the difference in the kits and which one you have model cotton pickers have had improvements made by John Deere over the 9960 model. To take advantage of these improvements, the Mud Hog kit for a 9965 has some different parts than the Mud Hog kit for a 's use a rocker switch instead of a toggle switch in the cab to turn the Mud Hog on and off. There is a place in the console for the rocker. There is also a place for a fuse and relay assembly. John Deere has included a wire in the wiring harness for Mud Hog hook-up located conveniently near the Equa-Trac II (E-T II) valve. The 9965 also has a built in device that senses neutral and keeps the Mud Hog from running when the transmission is in neutral. This eliminates the need for a wobble switch that is mounted on the transmission cover of a These changes make the electrical installation simpler on a 9965 than a 's also use ORS hose ends and fittings for the flush and drain hook-ups and for the manifold block to the Equa-Trac II valve hook-up. In a 9965, the flush and drain are routed thru holes provided by John Deere in the front wall of the cooler and reservoir compartment. In a 9960, the flush and drain are routed thru the door in the bottom of the reservoir compartment. There is also a difference in some of the parts between System II and System III Mud Hog Kits. System II kits contain wheel motors with 57 cu. in. displacement. System III kits contain wheel motors with 38 or 76 cu. in. displacements. The system III wheel motors are two-speed motors that can be shifted from full to half displacement thru the use of a displacement control valve and an additional toggle switch. Shifting from full to half displacement will give you less pulling power but allow you to run faster than at full displacement. The easiest way to tell if you have a System II or System III kit is by looking at the number of hoses running from the E-T II valve to the wheel motors. System II kits have 4 hoses per side and System III kits have 5 hoses per side. Another difference in kits is in available tread center options. Your kit will adjust from 82" to 90" or from 94" to 118" in 4" increments. The diagram below shows which Mud Hog model number and wheel and tire kit go with your cotton picker Model # Tire Kit # Model # Tire Kit # System II Tread Center MUD HOG SYSTEM System III Tread Center 82-90" " 82-90" " JD YG JD YG 2 JD YA JD YA JD YG JD YA

5 JD47601 JOHN DEERE 9960 COTTON PICKERS 82", 86", & 90" TREAD CENTERS SYSTEM II DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # Valve Support Bracket - RH Valve Support Bracket - LH 9 NI Instruction Packet N/A Valve Shield Valve Bracket Hose Guide Hose Guide - RH Hose Guide - LH Cylinder Anchor - RH Cylinder Anchor - LH 9 * Hydraulic Manifold Kit 10 * Hose Kit 12 * Valve Assembly 14 * Wheel Drive Assembly - RH 16 & 17 * Wheel Drive Assembly - LH 16 & 17 * Inner Tie Rod Extension 24 * Outer Tie Rod Extension 24 * Mounting Kit 25 & 26 NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 3

6 JD47602 JOHN DEERE 9960 COTTON PICKERS 94", 98", 102", 106", 110", 114" & 118" TREAD CENTERS SYSTEM II DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # NI Washer - 7/8 Hard N/A Sta-Bar Bracket - RH Sta-Bar Bracket - LH Valve Support Bracket - RH Valve Support Bracket - LH 9 NI Instruction Packet N/A Valve Shield Valve Bracket Hose Guide Hose Guide - RH Hose Guide - LH Cylinder Anchor 9 * Hydraulic Manifold Kit 10 * Hose Kit 12 * Valve Assembly 14 * Wheel Drive Assembly - RH 18 & 19 * Wheel Drive Assembly - LH 18 & 19 * Inner Tie Rod Extension 24 * Outer Tie Rod Extension 24 * Mounting Kit 25 & 26 NI Hex Head Bolt - 7/8-9 x 2 GR 8 N/A NI Hex Head Bolt - 7/8-9 x 5 GR 8 N/A NI Hex Head Bolt - 7/8-9 x 8 GR 8 N/A NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 4

7 JD47651 JOHN DEERE 9965/70 COTTON PICKERS 82", 86", & 90" TREAD CENTERS SYSTEM II DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # Valve Support Bracket - RH Valve Support Bracket - LH 9 NI Instruction Packet N/A Valve Shield Valve Bracket Hose Guide Hose Guide - RH Hose Guide - LH Cylinder Anchor - RH Cylinder Anchor - LH 9 * Hydraulic Manifold Kit 11 * Hose Kit 12 * Valve Assembly 14 * Wheel Drive Assembly - RH 16 & 17 * Wheel Drive Assembly - LH 16 & 17 * Inner Tie Rod Extension 24 * Outer Tie Rod Extension 24 * Mounting Kit 27 & 28 NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 5

8 JD47652 JOHN DEERE 9965/70 COTTON PICKERS 94", 98", 102", 106", 110", 114" & 118" TREAD CENTERS SYSTEM II DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # NI Washer - 7/8 Hard N/A Sta-Bar Bracket - RH Sta-Bar Bracket - LH Valve Support Bracket - RH Valve Support Bracket - LH 9 NI Instruction Packet N/A Valve Shield Valve Bracket Hose Guide Hose Guide - RH Hose Guide - LH Cylinder Anchor 9 * Hydraulic Manifold Kit 11 * Hose Kit 13 * Valve Assembly 14 * Wheel Drive Assembly - RH 18 & 19 * Wheel Drive Assembly - LH 18 & 19 * Inner Tie Rod Extension 24 * Outer Tie Rod Extension 24 * Mounting Kit 27 & 28 NI Hex Head Bolt - 7/8-9 x 2 GR 8 N/A NI Hex Head Bolt - 7/8-9 x 5 GR 8 N/A NI Hex Head Bolt - 7/8-9 x 8 GR 8 N/A NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 6

9 JD47653 JOHN DEERE 9965/70 COTTON PICKERS 82", 86", & 90" TREAD CENTERS SYSTEM III DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # Valve Support Bracket - RH Valve Support Bracket - LH 9 NI Instruction Packet N/A Valve Shield Valve Bracket Hose Guide Hose Guide - RH Hose Guide - LH Cylinder Anchor - RH Cylinder Anchor - LH 9 * Hydraulic Manifold Kit 11 * Hose Kit 13 * Valve Assembly 15 * Wheel Drive Assembly - RH 20 & 21 * Wheel Drive Assembly - LH 20 & 21 * Inner Tie Rod Extension 24 * Outer Tie Rod Extension 24 * Mounting Kit 27 & 28 NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 7

10 JD47654 JOHN DEERE 9965/70 COTTON PICKERS 94", 98", 102", 106", 110", 114" & 118" TREAD CENTERS SYSTEM III DESIGN SEE ILLUSTRATION ON PAGE 9 ITEM QTY PART#/SUBASSY DESCRIPTION PAGE # NI Washer - 7/8 Hard N/A Sta-Bar Bracket - RH Sta-Bar Bracket - LH Valve Support Bracket - RH Valve Support Bracket - LH 9 NI Instruction Packet N/A Valve Shield Valve Bracket Hose Guide Hose Guide - RH Hose Guide - LH Cylinder Anchor 9 * Hydraulic Manifold Kit 11 * Hose Kit 13 * Valve Assembly 15 * Wheel Drive Assembly - RH 22 & 23 * Wheel Drive Assembly - LH 22 & 23 * Inner Tie Rod Extension 24 * Outer Tie Rod Extension 24 * Mounting Kit 27 & 28 NI Hex Head Bolt - 7/8-9 x 2 GR 8 N/A NI Hex Head Bolt - 7/8-9 x 5 GR 8 N/A NI Hex Head Bolt - 7/8-9 x 8 GR 8 N/A NI = Not Illustrated * Parts illustrated and/or listed on specified page number. 8

11 JD47601, JD47602, JD47651, JD47652, JD47653, & JD

12 HYDRAULIC ADAPTER KIT ITEM QTY PART # DESCRIPTION Hex Head Bolt - 3/8-16 x 5 1/2 GR Manifold Adapter Block 3* P1 Seal Kit *Included with Manifold Block 10

13 HYDRAULIC ADAPATER KIT ITEM QTY PART # DESCRIPTION Manifold Adapter Block Hex Head Bolt - 3/8-16 x 5 1/2 GR 8 3* P1 Seal Kit ' Elbow (12 ORB x 12 ORS) *Included with Manifold Block 11

14 HYDRAULIC HOSE KIT PART# QTY DESCRIPTION Cordura Sleeve - 30" Cordura Sleeve - 60" Hose Assembly, Valve - Manifold Block, For/Rev Hose Assembly, Valve/Tee - Drain/Flush Tee Hose Assembly, Cooler - Tees S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush S 4 Hose Assembly, Valve - Wheel Motor, For/Rev S 1 Hose Assembly, Valve - Wheel Motor, RH Drain S 1 Hose Assembly, Valve - Wheel Motor, LH Drain HYDRAULIC HOSE KIT PART# QTY DESCRIPTION Cordura Sleeve - 30" Cordura Sleeve - 60" Hose Assembly, Valve - Manifold Block, For/Rev Hose Assembly, Valve/Tee - Drain/Flush Tee Hose Assembly, Cooler - Tees S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush S 4 Hose Assembly, Valve - Wheel Motor, For/Rev S 1 Hose Assembly, Valve - Wheel Motor, LH Drain S 1 Hose Assembly, Valve - Wheel Motor, RH Drain HYDRAULIC HOSE KIT PART# QTY DESCRIPTION Cordura Sleeve - 30" Cordura Sleeve - 60" Hose Assembly, Valve - Manifold Block, For/Rev S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush S 4 Hose Assembly, Valve - Wheel Motor, For/Rev S 1 Hose Assembly, Valve - Wheel Motor, LH Drain S 1 Hose Assembly, Valve - Wheel Motor, RH Drain Hose Assembly, Valve/Tee - Bulkheads Hose Assembly, Bulkheads - Drain/Flush Tee Tube Assembly, Drain Tee - Reservoir Inlet Hose Assembly, Flush Tee - Cooler Outlet 12

15 HYDRAULIC HOSE KIT PART# QTY DESCRIPTION Cordura Sleeve - 30" Cordura Sleeve - 60" Hose Assembly, Valve - Manifold Block, For/Rev S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush S 4 Hose Assembly, Valve - Wheel Motor, For/Rev S 1 Hose Assembly, Valve - Wheel Motor, RH Drain S 1 Hose Assembly, Valve - Wheel Motor, LH Drain Hose Assembly, Valve/Tee - Bulkheads Hose Assembly, Bulkheads - Drain/Flush Tee Tube Assembly, Drain Tee - Reservoir Inlet Hose Assembly, Flush Tee - Cooler Outlet HYDRAULIC HOSE KIT PART# QTY DESCRIPTION Cordura Sleeve - 30" Cordura Sleeve - 60" Hose Assembly, Valve - Manifold Block, For/Rev Hose Assembly, ET II - Disp. Valve S 2 Hose Assembly, Disp. Valve - Wheel Motor, 2-speed S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush S 4 Hose Assembly, Valve - Wheel Motor, For/Rev S 1 Hose Assembly, Valve - Wheel Motor, LH Drain S 1 Hose Assembly, Valve - Wheel Motor, RH Drain Hose Assembly, Valve/Tee - Bulkheads Hose Assembly, Bulkheads - Drain/Flush Tee Tube Assembly, Drain Tee - Reservoir Inlet Hose Assembly, Flush Tee - Cooler Outlet HYDRAULIC HOSE KIT PART# QTY DESCRIPTION Cordura Sleeve - 30" Cordura Sleeve - 60" Hose Assembly, Valve - Manifold Block, For/Rev Hose Assembly, ET II - Disp. Valve S 2 Hose Assembly, Disp. Valve - Wheel Motor, 2-speed S 2 Hose Assembly, Bulkhead Tee - Wheel Motor, Flush S 4 Hose Assembly, Valve - Wheel Motor, For/Rev S 1 Hose Assembly, Valve - Wheel Motor, LH Drain S 1 Hose Assembly, Valve - Wheel Motor, RH Drain Hose Assembly, Valve/Tee - Bulkheads Hose Assembly, Bulkheads - Drain/Flush Tee Tube Assembly, Drain Tee - Reservoir Inlet Hose Assembly, Flush Tee - Cooler Outlet 13

16 VALVE BASE ASSEMBLY (SERVICE PARTS ONLY) ITEM NUMBER QTY PART NUMBER DESCRIPTION P1 90' Elbow (08 JIC-FS x 08 JIC-M) P1 Swivel Run Tee (08 JIC-FS x 08 JIC-M x 08 JIC-M) P1 Adapter (06 ORB-M x 08 ORB JIC-M) P1 Adapter (12 ORB-M x 08 JIC-M) Hex Socket Plug (1/4 ORB-M) M1 Adapter (12 ORB-M x 04 ORB-F) Solenoid Cartridge Valve Solenoid Coil P1 Adapter (04 ORB-M x 04 JIC-M) Tube Assembly, Pilot Pressure Tee (04 ORB-M x 04 JIC-M x 04 JIC-M) P1 Cap (04 JIC-F) NI Seal Kit - ET-II (ORB-O-Rings) 14

17 VALVE BASE ASSEMBLY (SERVICE PARTS ONLY) ITEM NUMBER QTY PART NUMBER DESCRIPTION P1 90' Elbow (08 JIC-FS x 08 JIC-M) P1 Swivel Run Tee (08 JIC-FS x 08 JIC-M x 08 JIC-M) P1 Adapter (06 ORB-M x 08 ORB JIC-M) P1 Adapter (12 ORB-M x 08 JIC-M) Hex Socket Plug (1/4 ORB-M) M1 Adapter (12 ORB-M x 04 ORB-F) Solenoid Cartridge Valve Solenoid Coil P1 Adapter (04 ORB-M x 04 JIC-M) Tube Assembly, Pilot Pressure Tee (04 ORB-M x 04 JIC-M x 04 JIC-M) P1 Cap (04 JIC-F) P1 Tee (04 JIC-FS x 04 JIC-M x 04 JIC-M) P1 Reducer (08 JIC-F x 04 JIC-M) NI Seal Kit - ET-II - (ORB-O-Rings) 15

18 SEE ILLUSTRATION ON FOLLOWING PAGE RH & LH WHEEL DRIVE ASSEMBLIES 82" - 90" TREAD CENTERS - SYSTEM II ITEM QTY PART # DESCRIPTION P1 Jam Nut - 5/8 UNC P1 Grease Fitting P1 Hex Head Bolt - 5/16 x 2 UNC GR Tube Clamp Tube Clamp Plate Wheel Motor (breakdown page 31-32) Lug Nut - M20 W/Washer Key - 5/8 x 1 15/ King Pin Bushing Retaining Washer Thrust Washer Hardened Steel Washer Washer - 7/8 Hardened H.P. Tube -Left Rear (650360) H.P. Tube -Right Rear (650359) Flush Tube Clamp - 3/ Flush Tube - Left Hand (650360) H.P. Tube - Right Front (650359) H.P. Tube - Left Front (650360) Flush Tube - Right Hand (650359) 21* P1 Adapter (08 ORB x 08 JICM) 22* P1 Adapter (12 ORB x 08 JICM) 23* P1 Adapter (08 ORBM x 06 JICM) Wheel Motor Frame Assembly Steering Bracket - RH (650359) Steering Bracket - LH (650360) Stub Axle Assembly - RH (650359) Stub Axle Assembly - LH (650360) Washer - 1/2 Plain Washer - 5/16 Spring Lock Hex Head Bolt - 5/8 x 1 1/2 UNC GR Hex Head Bolt - 5/8 x 1 3/4 UNC GR Hex Head Bolt - 7/8 x 2 1/2 UNC GR Washer - 5/8 Hardened *Included with wheel motor 16

19 RH Wheel Drive LH Wheel Drive 17

20 SEE ILLUSTRATION ON FOLLOWING PAGE RH & LH WHEEL DRIVE ASSEMBLIES 94" - 118" TREAD CENTERS - SYSTEM II ITEM QTY PART # DESCRIPTION P1 Jam Nut - 5/8 UNC P1 Grease Fitting P1 Hex Head Bolt - 5/16 x 2 UNC GR Tube Clamp Tube Clamp Plate Wheel Motor (breakdown page 31-32) Lug Nut - M20 W/Washer Key - 5/8 x 1 15/ King Pin Bushing Retaining Washer Thrust Washer Hardened Steel Washer Washer - 7/8 Hardened H.P. Tube -Left Rear (650362) H.P. Tube -Right Rear (650361) Flush Tube Clamp - 3/ Flush Tube - Left Hand (650362) H.P. Tube - Right Front (650361) H.P. Tube - Left Front (650362) Flush Tube - Right Hand (650361) 21* P1 Adapter (08 ORB x 08 JICM) 22* P1 Adapter (12 ORB x 08 JICM) 23* P1 Adapter (08 ORBM x 06 JICM) Wheel Motor Frame Assembly Steering Bracket - RH (650361) Steering Bracket - LH (650362) Stub Axle Assembly - RH (650361) Stub Axle Assembly - LH (650362) Washer - 1/2 Plain Washer - 5/16 Spring Lock Hex Head Bolt - 5/8 x 1 1/2 UNC GR Hex Head Bolt - 5/8 x 1 3/4 UNC GR Hex Head Bolt - 7/8 x 2 1/2 UNC GR Washer - 5/8 Hardened *Included with wheel motor 18

21 RH Wheel Drive RH Wheel Drive 19

22 SEE ILLUSTRATION ON FOLLOWING PAGE RH & LH WHEEL DRIVE ASSEMBLIES 82" - 90" TREAD CENTERS - SYSTEM III ITEM QTY PART # DESCRIPTION P1 Jam Nut - 5/8 UNC P1 Grease Fitting P1 Hex Head Bolt - 5/16-18 x 2 GR Tube Clamp Tube Clamp Plate Lug Nut - M20 W/Washer Key - 5/8 x 1 15/ King Pin Bushing Retaining Washer Thrust Washer Hardened Steel Washer Washer - 7/8 Hardened Flush Tube Clamp - 3/8" H.P. Tube - Right Front - (650375) H.P. Tube - Right Rear (650375) Flush Tube - Right Hand (650375) Drain Tube - Right Hand (650375) H.P. Tube - Left Rear (650376) H.P. Tube - Left Front (650376) Flush Tube - Left Hand (650376) Drain Tube - Left Hand (650376) Drain Tube Clamp - 1/2" Adapter Flange Wheel Motor - RH ( Pages 33-34) Wheel Motor - LH ( Pages 33-34) 26* P1 Adapter (12 ORB-M x 08 JIC-M) 27* P1 Adapter (06 ORB-M x 04 JIC-M) 28* P1 Adapter (08 ORB-M x 06 JIC-M) 29* P1 90' Elbow (08 ORB-M x 08 JIC-M) Steering Bracket - RH (650375) Steering Bracket - LH (650376) Stub Axle Assembly - RH (650375) Stub Axle Assembly - LH (650376) Wheel Motor Frame Assembly Washer - 1/2 Flat Washer - 5/16 Spring Lock Hex Head Bolt - 5/8-11 x 2 GR Hex Head Bolt - 5/8-11 x 1 3/4 UNC GR Hex Head Bolt - 7/8-9 x 2 1/2 UNC GR Washer - 5/8 Hard *Included with wheel motor 20

23 RH Wheel Drive LH Wheel Drive 21

24 SEE ILLUSTRATION ON FOLLOWING PAGE RH & LH WHEEL DRIVE ASSEMBLIES 94" - 118" TREAD CENTERS - SYSTEM III ITEM QTY PART # DESCRIPTION P1 Jam Nut - 5/8 UNC P1 Grease Fitting P1 Hex Head Bolt - 5/16-18 x 2 GR Tube Clamp Tube Clamp Plate Lug Nut - M20 W/Washer Key - 5/8 x 1 15/ King Pin Bushing Retaining Washer Thrust Washer Hardened Steel Washer Washer - 7/8 Hardened Flush Tube Clamp - 3/8" H.P. Tube - Right Front - (650377) H.P. Tube - Right Rear (650377) Flush Tube - Right Hand (650377) Drain Tube - Right Hand (650377) H.P. Tube - Left Rear (650378) H.P. Tube - Left Front (650378) Flush Tube - Left Hand (650378) Drain Tube - Left Hand (650378) Drain Tube Clamp - 1/2" Adapter Flange Wheel Motor - RH ( Pages 33-34) Wheel Motor - LH ( Pages 33-34) 26* P1 Adapter (12 ORB-M x 08 JIC-M) 27* P1 Adapter (06 ORB-M x 04 JIC-M) 28* P1 Adapter (08 ORB-M x 06 JIC-M) 29* P1 90' Elbow (08 ORB-M x 08 JIC-M) Steering Bracket - RH (650377) Steering Bracket - LH (650378) Stub Axle Assembly - RH (650377) Stub Axle Assembly - LH (650378) Wheel Motor Frame Assembly Washer - 1/2 Flat Washer - 5/16 Spring Lock Hex Head Bolt - 5/8-11 x 2 GR Hex Head Bolt - 5/8-11 x 1 3/4 UNC GR Hex Head Bolt - 7/8-9 x 2 1/2 UNC GR Washer - 5/8 Hard *Included with & wheel motors 22

25 RH Wheel Drive LH Wheel Drive 23

26 670123, & INNER & OUTER TIE ROD EXTENSION ITEM QTY PART# DESCRIPTION Jam Nut - 1 1/8-12 RH Tie Rod End - RH Tie Rod End - LH Jam Nut - 1 1/8-12 LH Inner Tie Rod Inner Tie Rod Outer Tie Rod Cotter Pin - 1/8 x 2" 24

27 SEE ILLUSTRATION ON FOLLOWING PAGE ITEM QTY PART# DESCRIPTION NI P1 Lock Nut - 3/8 UNC P1 Strap - Nylon Tie NI P1 Hex Head Bolt - 3/8 x 1 UNC GR 8 NI P1 Hex Head Bolt - 3/8 x 1 UNC GR 8 NI P1 Hex Head Bolt - 1/2 X 3 1/2 UNC GR 8 NI P1 Hex Head Bolt - 3/8 x 1 1/4 UNC GR 8 NI P1 Hex Head Bolt - 1/4 x 1 UNC GR 8 NI P1 Lock Nut - 1/4 Stover P1 Decal w/o On-Off P1 Decal w/ On-Off Clamp Half - Tie Rod Spacer - Tie Rod Check Valve - 15 psi (16 JIC-M) Actuator - Wobble Switch Plate - Wobble Switch Hose Clamp - 1/2" Coated Hose Clamp Door Cylinder End - Female * Wobble Switch Assembly (page 29) Cylinder End - Male P1 Bulkhead Branch Tee - 08 JIC-M Tee - Flushing Supply - 3/4" Hose Clamp - 3/4" P1 90 Elbow - 08 JIC-FS x 08 JIC-M P1 Adapter - 12 ORB-M x 12 JIC-M P1 90 Elbow - 12 ORB-M x 12 JIC-M P1 Toggle Switch M1 Fuse Holder Assembly NI Grommet - Rubber - 7/8 NI Hex Head Bolt - M x 20mm GR 9.8 NI Grommet - Rubber - 1/2 NI Lock Washer - 5/16 NI Lock Washer - 3/8 NI Lock Nut - 1/2 NI Washer - 5/8 Hard NI = Not Illustrated MOUNTING KIT * Parts illustrated and/or listed on specified page number. 25

28 MOUNTING KIT 26

29 SEE ILLUSTRATION ON FOLLOWING PAGE & MOUNTING KITS ITEM QTY PART# DESCRIPTION NI P1 Lock Nut - 3/8 UNC P1 Strap - Nylon Tie NI P1 Hex Head Bolt - 3/8 x 1 UNC GR 8 NI P1 Hex Head Bolt - 3/8 x 1 UNC GR 8 NI P1 Hex Head Bolt - 1/2 X 3 1/2 UNC GR 8 NI 1 (3) P1 Hex Head Bolt - 3/8 x 1 1/4 UNC GR (1) P1 Decal w/o On-Off 3 0 (1) P1 Decal w/ On-Off Clamp Half - Tie Rod Spacer - Tie Rod NI Washer - 7/8 Hard Coated Hose Clamp Label - Rocker Decal - Lug Nut Torque Decal - Axle Bolt Torque Check Valve - 15 psi (12 ORS-M) Cylinder End - Female * 0 (1) Displacement Control Valve (page 30) Cylinder End - Male P1 Bulkhead Branch Tee - 08 JIC-M Adapter - 12 ORB-M x 12 ORS-M Swivel Run Tee - 12 ORS Bulkhead Adapter - 08 ORS Reducer - 12 ORS-F x 08 ORS-M P1 90 Elbow - 08 JIC-FS x 08 JIC-M NI 0 (300") P1 Primary Wire - 16 ga. NI 0 (2) P1 Slide - 1/4 Female 19 0 (1) P1 Toggle Switch Fuse - 10 Amp Relay Assembly Rocker Switch 23 0 (1) M1 Fuse Holder Assembly Wire Assembly NI Lock Washer - 3/8 NI Lock Nut - 1/2 NI Washer - 5/8 Hard NI = Not Illustrated * Parts illustrated and/or listed on specified page number. Quantities shown in parenthesis indicate System III (690304) quantity when it differs from the System II (690301) quantity. Items without parenthesis indicates that the quantity is the same for System II and III. 27

30 & MOUNTING KITS 28

31 ITEM NUMBER QTY WOBBLE SWITCH ASSEMBLY (9960 ONLY) PART NUMBER DESCRIPTION P1 Nut - # P1 Washer - #10 External Lock P1 Machine Screw - #10-32 x 3/ P1 Machine Screw - #10-32 x 1 1/ Wobble Switch Bracket P1 Compression Fitting 7 304" P1 Primary Wire - 16 GA P1 Slide - 1/4 Female P1 Ring Terminal - 13/64 Hole P1 Switch 29

32 ITEM NUMBER DISPLACEMENT CONTROL VALVE (SYSTEM III ONLY) QTY PART NUMBER 30 DESCRIPTION Solenoid Valve Valve Subplate P1 Tee (04 JIC-M x ORB-M x JIC-M) P1 90' Elbow (04 ORB-M x JIC-M) P1 3/8 Ring Terminal P1 1/4 Male Slide

33 (57 cu.in. S8) & (48 cu.in. S8) WHEEL MOTOR SERVICE PARTS PART# PART# PART# Serial Range Serial Range Serial Range ITEM # QTY & Up DESCRIPTION Cylinder Block Assembly Piston Kit Piston Retainer Kit Cam Ring - ( cu.in.) Cam Ring - ( cu.in.) O-Ring - Cam Ring Distributor Cover Socket Head Cap Screw M12x Bleed Screw Seal Bleed Screw O-Ring - Cover Plate Distributor Valve Distributor Seal Kit Spring Cover Plate Hex Head Bolt - M12x B B B Bearing Support Assembly Bearing Support Shaft Seal (Inner) Bearing (Outer) Bearing (Inner) Shim Pack Snap Ring Spacer Snap Ring Deflector & Grease Seal Shaft, Wheel Hub Stud - M20 NI N/A N/A Shim Support Washer NI N/A N/A Snap Ring Retainer NI Lug Nut, M20 Seal Kit # contains item numbers 27, 45, 72, 75, 76, 77. Seal Kit # contains item numbers 27, 43, 45, 48, 72, 75, 76, 77, 78. See illustration on following page (NI=not illustrated).

34

35 LH & RH (76 cu.in. ME08 2sp) WHEEL MOTOR SERVICE PARTS ITEM # QTY. PART# DESCRIPTION Cylinder Block Assembly Piston Kit Piston Retainer Kit Cam Ring plus O-Rings O-Ring - Cam Ring Distributor Cover Socket Head Cap Screw M12x Bleed Screw Seal Bleed Screw O-Ring - Cover Plate Distributor Valve Distributor Seal Kit Spring Spool - 2 Speed Washer - 2 Speed Snap Ring - 2 Speed Spring - 2 Speed O-Ring - 2 Speed Cover Plate Hex Head Bolt - M12x Bearing Support Assembly Bearing Support Shaft Seal (Inner) Bearing (Outer) Bearing (Inner) Shim Pack Snap Ring Spacer Snap Ring Deflector & Grease Seal Shaft, Wheel Hub Stud - M20 NI Lug Nut, M20 Seal Kit # contains item numbers 27, 43, 45, 48, 72, 78. See illustration on following page (NI=not illustrated).

36

37 660170YG WHEEL & TIRE KIT 82" - 90" TREAD CENTERS QTY PART # DESCRIPTION G Tire x 24 R-20 Wheel - W15 x 24, 4" Offset, 6" Pilot, 8 Stud YA WHEEL & TIRE KIT 94" - 118" TREAD CENTERS QTY PART # DESCRIPTION A Y Tire x 28 R-20 Wheel - W15 x 28, 4" Offset, 6" Pilot, 8 Stud 35

38 LIMITED WARRANTY Tuthill Drive Systems ( Tuthill ) warrants Mud Hog drive systems and components to be free from defects in material and workmanship under normal use and service as shown in the chart below from the date of shipment from Tuthill. Installed By: Warranty Period Tuthill Drive Systems Mud Hog 24 months parts and 12 months labor for the Mud Hog kit & Installation. Authorized Mud Hog Dealer 24 months parts and 12 months labor for the Mud Hog kit. Note: Any defects resulting from installation errors are covered by the installer. Warranty period start date is determined by ship date from Tuthill Drive Systems. Normal use and service means that the product will be installed by a qualified mechanic, operated, inspected and maintained in accordance with the applicable Mud Hog manual or instructions and any applicable vehicle manufacturer s manual or instructions. Tuthill is not liable for any printing errors contained within manuals. THE ABOVE WARRANTY IS EXCLUSIVE. TUTHILL MAKES NO OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No agent, distributor, dealer or employee of Tuthill has authority to extend the scope of this warranty. This warranty applies only to products which are sold and used only in the United States, Canada and Mexico. [Tuthill does not itself warrant components which bear the name or trademark of another manufacturer. Any warranty or remedy for such parts is limited to the extent of any warranty provided by the manufacturer to Tuthill.] No warranty applies in the event of replacement of parts with parts not obtained from or approved by Tuthill which do not meet Tuthill quality and performance specifications, improper installation, maintenance, repair, misuse or abuse, or unauthorized alteration or modification. Wheel motor warranty will be denied if the motor is disassembled and or serviced by anyone other than an authorized Tuthill service center within the warranty period. Tuthill reserves the right to make changes and improvements in design, specifications or instructions without notice and without obligation to provide or to substitute new design modifications for those Mud Hog systems or components already in service. Tuthill will at its option refund the purchase price of, or repair or replace without charge for parts, any Mud Hog product determined by Tuthill to be defective in material or workmanship during the applicable warranty period. Labor allowance, if applicable, will be determined in accordance with Tuthill s warranty labor rate and time allowances established from time to time. These remedies are exclusive. In no event shall Tuthill s liability exceed the purchase price for the Mud Hog product when sold by Tuthill to the first buyer. Tuthill shall not be liable for any incidental or consequential damage or expense resulting from any product defect, including but not limited to loss of profits, loss of use of equipment, increased costs or other expenses. This warranty shall become effective only when the Warranty Certificate has been returned to Tuthill and validated by same. INSTALLER AND OWNER RESPONSIBILITIES The installer is responsible for installing the product according to Tuthill s approved procedures, for providing a copy of Tuthill s warranty and installation/parts manual to the owner, and for advising the owner of proper use, service, and maintenance required for the product. The owner is responsible for operation, inspecting and maintaining the product according to the instructions in the installation/parts manual and any applicable vehicle manufacturer s owner s manual, and for properly instructing all operators and maintenance personnel. ADJUSTMENTS When adjustment is sought under this warranty, a claim should be made as follows: A. Tuthill must be notified in writing promptly upon discovery of a claimed defect. B. If the product was installed by the vehicle manufacturer (or it s dealer), follow the manufacturer s procedures for warranty claims; or If the product was purchased from Tuthill through a distributor of Mud Hog products, have the distributor write or phone the Tuthill Customer Service Department and ask for a Returned Goods Authorization Number (RGA#). A warranty claim form will be submitted with information including: The RGA#, Tuthill axle serial #, retail sales date, machine hours and a description of the failure. C. Components requested by Tuthill must be returned freight prepaid and accompanied by a properly completed warranty claim form. Tuthill will specify the ship-to address at time of return approval W. 800 S., Brookston, IN 47923, Tel: / Fax: Web:

PARTS CATALOG FOR. Mud Hog Rear Wheel Drive FOR. MF 9540/9550/9560, CAT 540C/550C/560C, Gleaner A540/A560, Fendt 6450R/9480R COMBINES

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