CENTURY OWNER'S MANUAL 15 SERIES ALUMINUM & STEEL CARRIERS INSTALLATION, OPERATION, MAINTENANCE & PARTS

Transcription

1 CENTURY L E G E N D A R Y L E A D E R S H I P OWNER'S MANUAL 15 SERIES ALUMINUM & STEEL CARRIERS INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. CENTURY Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee FORM NO / 02 Phone (423) FAX (423) PRICE $25.00

2 LIMITED WARRANTY CENTURY warrants to the original purchaser that each new CENTURY Carrier will be free from defects in material and workmanship for a period of one (1) year from the date of purchase. The purchaser must promptly notify CENTURY in writing of any failure in material or workmanship. In no event shall such notification be received by CENTURY later than thirteen (13) months from date of delivery. The obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at our factory, or at a point designated by us, of such part or parts as shall appear to us upon inspection to be defective in material or workmanship. New or remanufactured parts will be used for any replacement. This warranty does not obligate CENTURY to bear the cost of labor or transportation charges in connection with the replacement or repair of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by us. CENTURY shall in no event be liable for any incidental or consequential damages or contingent arising out of the failure of any parts or products to operate properly. NO IMPLIED, EXPRESS, OR STATUTORY WARRANTY OTHER THAN STATED HEREIN IS MADE OR AUTHORIZED TO BE MADE BY OR FOR US, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. CENTURY makes no warranty, express or implied, as to finished products manufactured or supplied by another manufacturer or supplier by CENTURY to purchaser, including, but not limited to, any vehicle to which a CENTURY product may be affixed or accessories or wire rope (cable), and expressly disclaims any implied warranties of merchantability or fitness for a particular purpose as to such equipment or products. This language shall in no way affect or diminish the rights of purchaser to rely on such warranties as are extended by such manufacturers or suppliers. CENTURY, whose policy is one of continuous improvement, reserves the right to improve its product through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products of prior manufacture. IT IS EXPRESSLY UNDERSTOOD THAT THERE IS NO IMPLIED WARRANTY THAT CENTURY CARRIERS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PERSONS OR OTHER IMPROPER USE. THIS WARRANTY IS NOT TRANSFERABLE. CENTURY Miller Industries Towing Equipment Inc Hilltop Drive SERIAL NUMBER Ooltewah, Tennessee Telephone (423)

3 Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the 15 Series Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 15 Series Carrier in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer s Parts Department. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. VI-1

4 ALUMINUM BED ASSEMBLY VI-2

5 ALUMINUM BED ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION WIRE TIE HOSE CLAMP TON WINCH ASSEMBLY (STD) TON PLANETARY WINCH ASSEMBLY (OPT) CABLE ASSEMBLY GROMMET, MARKER LIGHT SEALED LAMP (RED) SEALED LAMP (AMBER) BEARING PAD (SPECIFY BODY LENGTH) BEARING PAD, 60" DRIVE SCREW SCREW, 1/4" X 1" SELF DRILLING SCREW, 1/4"-20 X 5/8" STAINLESS SCREW, 1/2"-13 X 1-1/4" HEX HD CAP SCREW, 1/2"-13 X 1-1/2" HEX HD CAP SCREW, 3/8"-16 X 1-1/2" HEX HD CAP NUT. 3/8"-16 HEX NYLOK NUT, 1/2"-13 HEX NYLOK WASHER, 1/2" FLAT SPACER, WINCH BRACKET BEARING PAD STOP BAR COVER PLATE ANTI-TILT PLATE L MARKER LIGHT CASTING, LEFT R MARKER LIGHT CASTING, RIGHT WINCH MOUNTING BRACKET (STD WINCH) WINCH MOUNTING BRACKET (OPT WINCH) CARRIER BED (19' ALUMINUM) R/R CARRIER BED (19' ALUMINUM) HOSE TRAY (19' CARRIER) HOSE TRAY (20' CARRIER) HOSE TRAY (21' CARRIER) CAB PROTECTOR WELDMENT (42" HIGH) CAB PROTECTOR WELDMENT (45" HIGH) CAB PROTECTOR WELDMENT (48" HIGH) CAB PROTECTOR WELDMENT (52" HIGH) CAB PROTECTOR WELDMENT (54" HIGH) 28 2 LT0118 FRONT MARKER LIGHT (AMBER) VI-3

6 STEEL BED ASSEMBLY VI-4

7 STEEL BED ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION WIRE TIE HOSE CLAMP CABLE ASSEMBLY GROMMET, MARKER LIGHT SEALED LAMP (AMBER) LYNCH PIN BEARING PAD, 54" NYLATRON G.S SCREW, 1/4" X 1" SELF DRILLING SCREW, 1/4"-20 X 1" FL PHIL HD TYPE F SCREW, 1/4"-20 X 1-1/4" FL HD SKT CPS SCREW, 3/8"-16 X 1-1/2" HEX HD CAP SCREW, 1/2"-13 X 1-1/4" HEX HD CAP SCREW, 1/2"-13 X 1-3/4" HEX HD CAP NUT, 1/2"-13 HEX NYLOK WASHER, 3/8" FLAT ANTI-TILT PLATE CARRIER BED WELDMENT (22' STEEL) CAB PROTECTOR WELDMENT (42" HIGH) CAB PROTECTOR WELDMENT (45" HIGH) CAB PROTECTOR WELDMENT (48" HIGH) CAB PROTECTOR WELDMENT (52" HIGH) CAB PROTECTOR WELDMENT (54" HIGH) PIECE SIDE RAIL KIT FRONT SIDE RAIL CENTER SIDE RAIL REAR SIDE RAIL WINCH ASSEMBLY (COMPLETE) WINCH SCREW, 1/2"-13 X 1-1/4" HEX HD CAP SPACER, WINCH BRACKET VI-5

8 FRAME ASSEMBLY (Continued on page VI-10) VI-6

9 FRAME ASSEMBLY (Continued on page VI-11) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION HOLE PLUG, 1" GREASE FITTING CABLE TIE HOSE CLAMP, INSULATED HOSE CLAMP, INSULATED LICENCE PLATE ILLUMINATOR CONTROL PANEL ILLUMINATOR MUD FLAP TAIL LIGHT ASSEMBLY (RED) GREASE FITTING, CLAMP SNAP RING, 1-1/4" TOW LIGHT SOCKET GROMMET MOUNTING KIT SEALED LAMP (RED) JUNCTION BOX SAFETY CHAIN W/ HOOKS, 10' LONG LIGHT, BACK UP (WHITE) LYNCH PIN BACK-UP ALARM (NOT SHOWN) BACK-UP ALARM GROMMET (NOT SHOWN) SCREW, #8-32 X 1/2" PAN HD SCREW, #10-32 X 1/2" SELF TAPPING SCREW, 1/4"-20 X 1/2" HEX HD CAP SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 1/4"-20 X 1" HEX HD CAP SCREW, 3/8"-16 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 3/8"-16 X 2-1/2" HEX HD CAP SCREW, 1/2"-13 X 1-1/2" HEX HD CAP SCREW, 1/2"-13 X 1-3/4" HEX HD CAP SCREW, 5/8"-11 X 1-3/4" NUT, #8-32 NC KEPS NUT, 1/4"-20 HEX NYLOK VI-7

10 FRAME ASSEMBLY (Continued from page VI-8) VI-8

11 FRAME ASSEMBLY (Continued from page VI-9) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION NUT, 3/8"-16 HEX NYLOK NUT, 1/2"-13 HEX NYLOK NUT, 5/8"-11 NYLOK LOCKWASHER, 1/4" ROLL PIN DECAL, CONTROL STATION (LEFT SIDE) DECAL, CONTROL STATION (RIGHT SIDE) CABLE PIN, EXTEND CYLINDER SPACER, MOUNTING BRACKET MUD FLAP MOUNTING BRACKET, RH MUD FLAP MOUNTING BRACKET, LH BAR, MUDFLAP SAFETY PIN PLATE, LIGHT MOUNTING (LEFT SIDE) PLATE, LIGHT MOUNTING (RIGHT SIDE) PIVOT PIN (HINGE) MOUNTING BRACKET TOOL BOX CONTROL BOX HOOD, LEFT CONTROL BOX HOOD, RIGHT CENTER CONTROL HOUSING L-ARM STORAGE BRACKET TOOL BOX MOUNTING BRACKET MOUNTING FRAME SHAFT, LIFT CYLINDER TILT FRAME BEDLOCK KIT SCREW, 1/2"-13 X 1-3/4" HEX HD CAP NUT, 1/2"-13 HEX NYLOK WASHER, 1/2" FLAT BEDLOCK GUIDE ANGLE BEDLOCK ASSEMBLY VI-9

12 WHEEL LIFT & SLIDE-IN TIRE RESTRAINT ASSEMBLY VI-10

13 WHEEL LIFT & SLIDE-IN TIRE RESTRAINT ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION GREASE FITTING RATCHET, TIE DOWN (INCL SCREW & NUT) SNAP RING, 1-1/4" BEARING PAD STRAP, RUBBER CYLINDER, WHEEL LIFT LIFT DETENT BALL PIPE PLUG DETENT SPRING "O" RING SCREW, 3/8"-16 X 1" HEX HD SCREW, 3/8"-16 X 1-1/4" HEX HD CAP BOLT, 3/8"-16 X 2-3/4" CARRIAGE SCREW, 3/8"-16 X 1" CUP POINT ALLEN HD NUT, 1/4"-20 HEX NYLOK NUT, 3/8"-16 HEX NYLOK NUT, 3/8"-16 HEX JAM HALF NUT, 3/8"-16 HEX NYLOK WASHER, 1/4" FLAT WASHER, 3/8" FLAT SCREW, 3/8"-16 X 3/4" BUTTON ALLEN HD DECAL, SAFETY CHAIN WARNING SHAFT, INNER TUBE CYLINDER SHAFT, LIFT CYLINDER SLIDER, PAD SHAFT, EXTEND CYLINDER PIN, CROSSBEAM PIVOT WASHER, 1" O.D. X 3/8" I.D. FLAT PIVOT, TIE DOWN "T" HANDLE SHAFT, PIN ASSEMBLY, UPPER BOOM TIRE RESTRAINT INNER BOOM CROSSTUBE WELDMENT OUTER CROSSTUBE, RIGHT OUTER CROSSTUBE, LEFT OUTER BOOM VI-11

14 HYDRAULICS (Continued on page VI-16) VI-12

15 HYDRAULICS (Continued on page VI-17) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CONNECTOR, 8MJ-8MP CONNECTOR, 8MJ-8MB CONNECTOR 6MJ-8MB CONNECTOR, 16MP-8FB HOSE BARB, 3/4" X 3/4"NPT HOSE BARB, 1" X 1"NPT HOSE, SUCTION 1" X 96" SWIVEL, 3/4"SAE x 3/4NPT FEMALE PIPE CLAMP, HOSE 1" MOTOR, WINCH GREASE FITTING WIRE TIE ELEMENT, OIL FILTER REPLACEMENT OIL FILTER ASSEMBLY ELBOW, 6MJ-4MP HOSE ASSEMBLY, 92" HOSE CLAMP, INSULATED TEE, 6MJ X 6MJ X 4MP HOSE ASSEMBLY, 115" STREET ELBOW, 3/4"NPT PLUG, 1/2" NPT SQ HD STREET ELBOW, 1"NPT CONNECTOR, 5/8"SAE X 1/2"JIC CONNECTOR, 8MJ ELBOW, 8MJ-8MB HOSE ASSEMBLY, 80-1/2" ELBOW, 6MJ--8MB HOSE ASSEMBLY, 150" HOSE ASSEMBLY, 21" HOSE ASSEMBLY, 62" VI-13

16 HYDRAULICS (Continued from page VI-14) VI-14

17 HYDRAULICS (Continued from page VI-15) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION HOSE ASSEMBLY, 120" LOCK VALVE, TILT CYLINDER ADAPTOR, 8MJ-4FB ADAPTER, 45, 6MJ X 6MP CYLINDER, BED EXTEND CYLINDER, TILT CYLINDER, LOCK VALVE CYLINDER, WHEEL LIFT EXTEND PUMP HOSE ASSEMBLY, 242" (22' CARRIER BED) HOSE ASSEMBLY, 126" HOSE ASSEMBLY, 18" HOSE ASSEMBLY, 26" TEE, ORFICE 6MJ-6MJ-4MP WIRE TIE HOSE ASSEMBLY, 224" (20' CARRIER) VALVE, 5 SPOOL CONTROL TILT CYLINDER, WHEEL LIFT HOSE ASSEMBLY, 21" HOSE ASSEMBLY, 266" (24' CARRIER) SCREW, 1/4"-20 X 2" RD HD SCREW, 1/2"-13 X 1-1/2" SCREW, 1/2"-13 X 1-1/4" S.H.C.S NUT, 1/4"-20 NYLOK NUT, 1/2"-13 NYLOK CAP, RESERVOIR SKUFF JACKET RETURN HOSE, 3/4" X 20' RESERVOIR VI-15

18 CONTROL & CROSSROD ASSEMBLY VI-16

19 CONTROL & CROSSROD ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION KNOB KNOB, "IN/OUT" (RED, CABLE) BRACKET, CONTROL HANDLE KNOB, BALL SPOOL CONTROL VALVE SPRING, ANTI-RATTLE END CAP, CONTROL HANDLE ROD SCREW, 3/8"-16 X 3/4" HEX HD SCREW, 3/8"-16 X 4" HEX HD NUT, 3/8", TINNER MAN "J" NUT, 3/8"-16 NYLOK NUT, 3/8"-16 JAM WASHER, 5/16" FLAT LOCKWASHER, 3/8" HELICAL CLEVIS PIN, 5/16" X 1" COTTER PIN, 1/8" X 3/4" CONTROL HANDLE PIVOT ROD FRONT INNER CONTROL HANDLE FRONT OUTER CONTROL HANDLE REAR INNER CONTROL HANDLE REAR OUTER CONTROL HANDLE VALVE SHIFTER CONTROL ROD LINK CONTROL HANDLE, CENTER CONTROL ROD LINK, ANTI TILT VI-17

20 HYDRAULIC WINCH VI-18

21 HYDRAULIC WINCH REF. NO. PART NO. REQ'D NUMBER DESCRIPTION LEVER COUPLING DRUM YOKE SCREW GASKET KEY SCREW KEY SHAFT CLUTCH HOUSING BUSHING SCREW SPRING BALL SPACER PLUG HOUSING PLUG REDUCER DRAG BRAKE SPRING SCREW CAP BEARING WORM SEAL HUB GEAR WASHER SCREW GASKET COVER SCREW CAP ADAPTER SCREW KEY SHAFT KEY CLUTCH * When ordering specify which serial number. VI-19

22 WINCH CLUTCH CONTROL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION GREASE FITTING, "T" HANDLE ADJUSTING YOKE SPRING COMPRESSION SCREW, 5/16"-18 X 1/2" SQ HD SET SCREW, 3/8"-16 X 1" HEX HD CAP NUT, 3/8"-16 NYLOK NUT, 1/2"-13 JAM WASHER, 1/2" FLAT PIN, 1/2" X 1-1/2" CLEVIS PIN, 1/8" X 1-1/4" COTTER PIN, 5/32" X 1" ROLL MOUNTING ANGLE SPRING HOLDER CONTROL ROD BELL CRANK VI-20

23 HYDRAULIC CYLINDERS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CYLINDER, BED EXTEND (COMPLETE) SEAL KIT, BED EXTEND CYLINDER REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CYLINDER, BED TILT (COMPLETE) SEAL KIT, BED TILT CYLINDER VI-21

24 HYDRAULIC CYLINDERS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CYLINDER, WHEEL LIFT EXTEND (COMPLETE) SEAL KIT, WHEEL LIFT EXTEND CYLINDER REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CYLINDER, WHEEL LIFT LIFT (COMPLETE) SEAL KIT, WHEEL LIFT LIFT CYLINDER VI-22

25 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION LIGHT, SEALED RED (STOP & TURN) LIGHT, SEALED WHITE (BACK-UP) TAIL LIGHT GROMMET REF. PART NO. NUMBER DESCRIPTION TAIL LIGHT GROMMET LIGHT, SEALED RED (MARKER) LIGHT, SEALED AMBER (MARKER) VI-23

26 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 1 GP132 LIGHT, AMBER MARKER, RECTANGULAR (COMPLETE) REF. PART NO. NUMBER DESCRIPTION LIGHT ASSEMBLY (COMPLETE) VI-24

27 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 1 LT0118 LIGHT, AMBER MARKER, RECTANGULAR (COMPLETE) REF. PART NO. NUMBER DESCRIPTION WORK LIGHT (COMPLETE) HOUSING, WORK LIGHT MOUNTING BRACKET MOUNTING SCREW LOCKWASHER PIVOT SCREW BULB, WORK LIGHT NUT VI-25

28 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION RECTANGULAR WORK LIGHT (COMPLETE) HOUSING, WORK LIGHT MOUNTING BRACKET MOUNTING SCREW LOCKWASHER PIVOT SCREW BULB, WORK LIGHT NUT VI-26

29 OPTIONAL LIGHTING ACCESSORIES REF. NO. PART NO. REQ'D NUMBER DESCRIPTION SPOT LIGHT W/GASKET GROMMET, RUBBER WRECKER SPECIAL LIGHT WIRE CLIP SCREW, #10-24 X 1" MACHINE SCREW, 1/4"-20 X 3/4" HEX HD CAP NUT, #10-24 HEX NYLOK NUT, 1/4"-20 HEX NYLOK NUT, 3/8"-16 HEX NYLOK LOCK WASHER, # RUBBER CUSHION "T" BOLT ADAPTER VI-27

30 OPTIONAL OUTER CROSSTUBE & 3-WAY PIVOT TIRE RESTRAINT ASSEMBLY VI-28

31 OPTIONAL OUTER CROSSTUBE & 3-WAY PIVOT TIRE RESTRAINT ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION OUTER CROSSTUBE & PIVOT, LEFT (COMPLETE) OUTER CROSSTUBE & PIVOT, RIGHT (COMPLETE) GREASE FITTING STRAP, TIE DOWN W/ RATCHET (OPT.) STRAP, 9" RUBBER PLUG, DRY-OUT HOLE SPRING, PLUNGER PIN "T" HANDLE CABLE ASSEMBLY DRIVE SCREW, #10 X 1/2" BOLT, 3/8"-16 X 2-3/4" CARRIAGE (OPT.) SCREW, 3/8"-16 X 3/4" FL HD SKT NUT, 1/4"-20 HEX NYLOK NUT, 3/8"-16 NYLOK HALF (OPT.) WASHER, 1/4" FLAT WASHER, 3/8" FLAT (OPT.) LOCKWASHER, 3/8" COUNTERSUNK PIN, ROLL 5/32" X 1" PIN, PLUNGER PIN ALIGNMENT CABLE PROTECTOR END PLATE WELDMENT, L.H END PLATE WELDMENT, R.H PIN PIVOT TIE DOWN (OPT.) TEE HANDLE SHAFT, PIVOT OUTER CROSSTUBE, L.H OUTER CROSSTUBE, R.H TIRE RESTRAINT, SCOOP, LEFT TIRE RESTRAINT, SCOOP, RIGHT " NYLON POLY-COAT STRAP (OPT.) 31 2 HD0107 SPRING PIN, 3/16" X 2" VI-29

32 CABLE ROLLER ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CABLE ROLLER ASSEMBLY SCREW, 1/2"-13 X 1-1/4" HEX HD NUT, 1/2"-13 NYLOK CABLE ROLLER GUIDE WELDMENT VI-30

33 NOTES

34 CENTURY Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee (423)