RENEGADE MODEL 408V&T

Transcription

1 OWNER'S MANUAL RENEGADE MODEL 08V&T INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice. All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Phone (3) 38-7 Toll Free (800) PN

2 DIRECT MOUNT PUMP - 8 GPM SI60-0 x 6 S603-0 x 6F A GPM, IN.5 SPLINE SHAFT, SAE -BOLT FLANGE #6-5 M O-RING x -/ M NIPPLE #6 M O-RING x -/ NIPPLE -/ O-RING PLUG #6 M O-RING X 3/ MJIC PRESSURE TRANSDUCER (OPTIONAL) V-

3 SERIES STEEL INTEGRATED BODY COMPONENTS V-

4 SERIES STEEL INTEGRATED BODY COMPONENTS 5033V INTEGRATED WRECKER BODY 5A300 TOOL BOX DOOR 3 5A36 TOOL BOX DOOR MOUNTING BLOCK 5658 ROTARY PADDLE LATCH # FRONT MOUNTING BRACKET MIDDLE BODY MOUNTING BRACKET 7 538L MUDFLAP MOUNTING BRACKET - LEFT 8 538R MUDFLAP MOUNTING BRACKET - RIGHT 9 A00 MUDFLAP REAR REFLECTOR MOUNTING PLATE 93300R REFLECTOR - RED 5930 UHHW WEAR PAD UHHW WEAR PAD / TON SHACKLE W/NUT & BOLT ACCESS COVER 6 7A CONTROL KNOB 7 7A68 CONTROL HANDLE NUT /-0 UNF TAILLIGHT GROMMET R TAILLIGHT BACKUP LIGHT 9350 MARKER LIGHT GROMMET R RED MARKER LIGHT 9800 TOW LIGHT PLUG V-3

5 SERIES MODULAR SUBFRAME V-

6 SERIES MODULAR SUBFRAME GROUP A 7A A R 3785L 5M90 SUBFRAME MODULAR SERIES SERVICE COVER PANEL-FRONT MODULAR SERIES SERVICE COVER PANEL-REAR CONTROL KNOB CONTROL HANDLE /-0 JAM NUT 6-/ TON SHACKLE AND SCREW PIN TRAILER PLUG HOLE COVER PRONG TRAILER PLUG SOCKET UHMW WEAR PAD UHMW WEAR PAD FRONT BODY MOUNTING BRACKET 08/5 MIDDLE BODY MOUNTING BRACKET TOOLBOX MOUNTING BRACKET - RIGHT TOOLBOX MOUNTING BRACKET - LEFT SIDE BODY MOUNTING GASKET V-5

7 SERIES HYDRAULIC STABILIZER SUBFRAME V-6

8 SERIES HYDRAULIC STABILIZER SUBFRAME H A 7A I 6605D A E R 3785L 5M90H 5M9L 5M9R SERIES HYDRAULIC STABILIZER SUBFRAME MODULAR /5 SERIES SERVICE COVER PANEL-FRNT MODULAR /5 SERIES SERVICE COVER PANEL-REAR STABILIZER ACCESS COVER CONTROL KNOB CONTROL HANDLE / - 0 JAM NUT PIN.980 x 6.00 RETAINING RING.00 INTERNAL AIR VALVE MOUNTING PLATE UHMW WEAR PAD UHMW WEAR PAD INNER STABILIZER TUBE STABILIZER CYLINDER PIN.980 x.65 RETAINING RING.5 EXTERNAL STABILIZER PAD PIVOT PIN STABILIZER PAD STABILIZER PAD POSITION PIN LYNCH PIN CLEAT FRONT BODY MOUNTING BRACKET MIDDLE BODY MOUNTING BRACKET TOOL BOX MOUNTING BRACKET-RIGHT TOOL BOX MOUNTING BRACKET-LEFT SIDE BODY MOUNTING GASKET REAR BODY MOUNTING GASKET - LEFT REAR BODY MOUNTING GASKET - RIGHT 6-/ TON SHACKLE AND SCREW PIN COUNTERBALANCE MOUNTING BRACKET WRECKER CONTROL TRAY PLUG V-7

9 SERIES ALUMINUM INTEGRATED MODULAR BOXES V-8

10 SERIES MODULAR BOXES M0060L 5M060R 5M50L 5M50R 5M M60G 5M5 5M66 56B0 56B3 590L 590R R M9L 5M9R 5M3AL 5M3AR A00 5AGS MD0-00 MODULAR BOX DRIVER SIDE MODULAR BOX PASSENGER SIDE FIBERGLASS REAR CORNER PANEL - LEFT FIBERGLASS REAR CORNER PANEL - RIGHT MODULAR BOX MOUNTING TUBE MOUNTING TUBE RUBBER GASKET MODULAR SIDE DOOR GROUP DOOR LATCH BRACKET DOOR CYLINDER MOUNTING BRACKET WHEEL RETAINER STORAGE GUARD, CONVT'L. L-ARM POCKET HOLE COVER, AUTOGRIP WHEEL RETAINER LOCK PIN - LEFT WHEEL RETAINER LOCK PIN - RIGHT MARKER LIGHT GROMMET RED REFLECTIVE MARKER LIGHT TAIL LIGHT GROMMET TAIL LIGHT BACK UP LIGHT MODULAR BOX DRIVER SIDE RUBBER GASKET MODULAR BOX PASS. SIDE RUBBER GASKET MUDFLAP MOUNTING BRACKET - LEFT MUDFLAP MOUNTING BRACKET - RIGHT MUDFLAP 0 x GAS CYLINDER 6 V-9

11 SERIES MODULAR BOX DOOR GROUP M60 5AGS MD0-00 5M M83 5M8 5M ALUMINUM WRECKER DOOR WELDMENT GAS SPRING CYLINDER DOOR CYLINDER MOUNTING BRACKET ROTARY PADDLE LATCH GASKET - PADDLE LATCH DOOR HINGE PIN DOOR HINGE OUTER DOOR HINGE INNER BOLT, 5/6-8 UNC x LOCK WASHER 5/6 FLAT WASHER 5/6 NYLON LOCK NUT 5/6-8 UNC V-0

12 SERIES ALUMINUM TUNNEL BOX GROUP ( x 9) M0 5M70G 5M66 5M A 9350 ALUMINUM WRECKER TUNNEL BOX TUNNEL BOX DOOR GROUP - IN. DOOR CYLINDER MOUNTING BRACKET DOOR LATCH BRACKET TUNNEL BOX MOUNTING BRACKET AMBER REFLECTIVE MARKER LIGHT MARKER LIGHT GROMMET V-

13 SERIES ALUMINUM TUNNEL BOX DOOR M70 5AGS MD0-00 5M M83 5M8 5M ALUMINUM WRECKER DOOR WELDMENT GAS SPRING CYLINDER DOOR CYLINDER MOUNTING BRACKET ROTARY PADDLE LATCH GASKET - PADDLE LATCH DOOR HINGE PIN DOOR HINGE OUTER DOOR HINGE INNER BOLT, 5/6-8 UNC x LOCK WASHER 5/6 FLAT WASHER 5/6 NYLON LOCK NUT 5/6-8 UNC 6 6 V-

14 SERIES STEEL TUNNEL BOX GROUP ( x 86) Section V - PARTS SERIES STEEL TUNNEL BOX GROUP (36 x 86) INCH STEEL TUNNEL BOX WELDMENT INCH TUNNEL BOX DOOR ROTARY PADDLE LATCH TUNNEL BOX MOUNTING BRACKE GASKET - PADDLE LATCH TUNNEL BOX DOOR HINGE MOUNT INCH STEEL TUNNEL BOX WELDMENT TUNNEL BOX MOUNTING BRACKET 36 INCH TUNNEL BOX DOOR ROTARY PADDLE LATCH GASKET - PADDLE LATCH TUNNEL BOX DOOR HING MOUNT V-3 V-

15 SERIES INTEGRATED BOOM ASSEMBLY SINGLE LINE V-5

16 SERIES INTEGRATED BOOM SINGLE LINE I033 6I053 6I07 6I I I E 6I330L 6I330R 7A L A906PLT A W7387 7W7386 6I0 6I5 8650E 6I I A I60 6I70 6I I500G I T L-BOOM 08T INNER BOOM TUBE UNDERLIFT OUTER TUBE - AUTOGRIP UNDERLIFT OUTER TUBE - CONVENTIONAL 08T BOOM EXTENSION CYLINDER NYLATRON WEAR PAD / x x SERIES BOOM EXTENSION CYL. ROD MTG. PIN SNAP RING -/8 INTERNAL BOOM END SWIVEL - 08/5 PULLEY 6 INCH PULLEY BOLT HEX NUT 7/8 x UNF FLAT WASHER 3/ CABLE FOLLOWER SNAP RING -7/8 EXTERNAL TRUNNION BRACKET - LEFT TRUNNION BRACKET - RIGHT SERIES BOOM LIFT CYLINDER 08VT VERTICAL FOLD CYLINDER WINCH 9000 LB. PLANETARY CABLE TENSIONER PLATE CABLE TENSIONER PIN 5/8 x 3 STAINLESS STEEL TENSIONER TORSION SPRING LH TENSIONER TORSION SPRING RH LIFT CYLINDER PIN - ROD END BOOM LIFT CYLINDER BASE PIN SNAP RING -/ EXTERNAL POWER TILT BASE PIN SNAP RING -/ INTERNAL BOOM SHIM PAD FLAT WASHER 3/8 BOLT 3/8-6 UNC BUTTON HEAD CABLE TENSION SPRING PIN - OUTER BOOM PIVOT PIN - POWER TILT ROD POWER TILT RESTRICTOR PIN BEARING PAD - STINGER 08-5 BOOM PIPE ASSEMBLY GROUP BOLT 3/ x 7 GRADE 8 COARSE THREAD 3/ COARSE THREAD NYLON LOCK NUT RENEGADE BOOM ANTLER NYLATRON WEAR PAD / x x 3 V-6

17 SERIES INTEGRATED BOOM ASSEMBLY TWIN LINE V-7

18 SERIES INTEGRADED BOOM TWIN LINE A 8B I03 6I05 6I07 6I A I L 70R 6I330L 6I330R I I 6I70 6I65 6I55 6I5 8650E 6I0 6I I A5 80 A906PLT 7W7387 7W7386 A E I70 6I INTEGRATED BOOM - OUTER 08T INNER BOOM TUBE - 08T UNDERLIFT OUTER TUBE - AUTOGRIP UNDERLIFT OUTER TUBE - CONVENTIONAL BOOM EXTENSION CYLINDER BOOM LIFT CYLINDER 08VT BOOM TILT/FOLD CYLINDER 08/5 BOOM PIPE ASSEMBLY GROUP 9000 LB. PLANETARY WINCH - LEFT 9000 LB. PLANETARY WINCH - RIGHT TRUNNION BRACKET - LEFT TRUNNION BRACKET - RIGHT NYLATRON WEAR PAD / x x UHMW WEAR PAD / x x 8 NYLATRON WEAR PAD / x x 3 UHMW WEAR PAD / x -/ x 6 UNDERLIFT PIVOT PIN 80 x 0 SNAP RING -/ INTERNAL UNDERLIFT TILT PIN.80 x 7 POWER TILT RESTRICTOR PIN POWER TILT BASE PIN.80 x 8-/ UNDERLIFT TILT PIN.80 x 8-/8 SNAP RING -/ EXTERNAL BOOM LIFT CYLINDER PIN PIN - BOOM EXTENSION CYLINDER SNAP RING -/ INTERNAL BOLT 3/ x 7 GRADE 8 COARSE THREAD NYLON LOCK NUT 3/ COARSE THREAD BUTTON HEAD BOLT 3/8-6 UNC x 3/ 3/8 FLAT WASHER CABLE TENSIONER PLATE TENSIONER TORSION SPRING LH TENSIONER TORSION SPRING RH CABLE TENSIONER PIN 5/8 x 3 STAINLESS STEEL SNAP RING -7/8 EXTERNAL BOOM END SWIVEL - 08/5 PULLEY BOLT HEX NUT 7/8 x UNF FLAT WASHER 3/ PULLEY 6 INCH CABLE FOLLOWER RENGADE BOOM ANTLER TWIN LINE CABLE TENSION SPRING BRACKET CABLE TENSION SPRING 8 V-8

19 SERIES WHEEL LIFT COMPONENTS (STANDARD) V-9

20 SERIES WHEEL LIFT COMPONENTS(STANDARD) 6I088 INNER BOOM 7063 EXTENSION CYLINDER PIN x NYLATRON WEAR PAD CROSSBAR PIVOT PIN DETENT LEAF SPRING CROSSBAR /8 FLAT WASHER - HEAVY DUTY 9 8A5 BOLT 3/8 x 5/8 BUTTON HEAD L WHEEL GRID - LEFT 6565R WHEEL GRID - RIGHT 89 T-PIN WITH LANYARD L L-ARM - LEFT 6550R L-ARM - RIGHT WHEEL PAN /6 SAFETY SNAP PIN A RATCHET STRAP I SNAP-RING.00 INCH INTERNAL V-0

21 SERIES WHEEL LIFT COMPONENTS (AUTOGRIP) V-

22 SERIES WHEEL LIFT COMPONENTS (AUTOGRIP) 6I086 INNER TUBE 70 EXTENSION CYLINDER HOSE TRACK 656 NYLATRON WEAR PAD BASKET STRAP - AUTO 6587 BASKET STRAP - TRUCK DETENT BALL DETENT SPRING 8 630R RUBBER GASKET 9 630C HOSE CLAMP PLATE PIN.980 x 5-7/8 600 AUTOGRIP CROSSBAR WELDMENT 705L L-ARM CYLINDER - LEFT 3 705R L-ARM CYLINDER - RIGHT 776 L-ARM CYLINDER MOUNTING BLOCK NYLON LOCK NUT 3/-6 UNF 6 63 L-ARM CYLINDER MOUNTING PIN 7 69 CROSSBAR GRAVEL GUARD L WHEEL CHOCK - LEFT R WHEEL CHOCK - RIGHT 0 65 L-ARM PIVOT PIN 635L L-ARM - LEFT 635R L-ARM - RIGHT L-ARM CHAIN 87 5/6 x -/ SHOULDER SHCS /-0 UNC 8305 /-0 UNC NYLON LOCK NUT 6 L-ARM CHAIN CLEVIS 83 NYLON LOCK NUT 5/8- UNC 86 5/6 x SHOULDER SHCS /-0 UNC 8305 /-0 UNC NYLON LOCK NUT DETENT SCREW 6 60 CROSSBAR PIVOT PIN I RETAINING RING.50 INTERNAL /8 T-PIN GRAVEL GUARD V-

23 PIVOT L-ARM RECEIVER GROUP (OPTIONAL) 65980L PIVOT L-ARM RECEIVER GROUP-LEFT 65980R PIVOT L-ARM RECEIVER GROUP-RIGHT (SHOWN) 6598L PIVOT L-ARM RECEIVER CASTING-LEFT 6598R PIVOT L-ARM RECEIVER CASTING-RIGHT (SHOWN) L--ARM RECEIVER CASTING PIVOT PIN PIVOT LOCK PIN LANYARD RIVET 7 85 FLAT HEAD SOCKET CAP SCREW 3/8-6 UNC x / 8 86 TAPERED SOCKET CAP SCREW /-3 UNC x / /8 CAM PIN CAM PIN SPRING T-HANDLE 8675 ROLL PIN 3/6 x V-3

24 PIVOT WHEEL GRIDS AND L-ARMS (OPTIONAL) 65985L PIVOT WHEEL GRID-LEFT 65985R PIVOT WHEEL GRID-RIGHT L PIVOT L-ARM RECEIVER GROUP-LEFT 65980R PIVOT L-ARM RECEIVER GROUP-RIGHT L-ARM RECEIVER CASTING PIVOT PIN L LEFT ALUMINUM L-ARM R RIGHT ALUMINUM L-ARM 8 AA009G RUBBER TENSION STRAP WITH S-HOOK BASKET STRAP-CAR 6587 BASKET STRAP-TRUCK V-

25 SERIES BOOM END SWIVEL 6369 BOOM END SWIVEL 695 PULLEY - 6 INCH CABLE FOLLOWER 6368 PIN..980 x 3-5/ E RETAINING RING -7/8 EXTERNAL NYLON LOCK NUT 7/ FLAT WASHER.00 x -/ x FLAT WASHER.00 x -/ x.060 V-5

26 SERIES AUTOGRIP ATTACHMENTS 6950G TOW BALL ATTACHMENT GROUP (BALL EXCLUDED) A 6950 TOW BALL BRACKET WELDMENT B BOLT 3/-0 UNC x G TOW BAR ATTACHMENT GROUP A TOW BAR WELDMENT B 690 RUBBER RING C 86350E RETAINING RING 3.5 EXTERNAL D 885 BOLT.00-8 UNC x G MOTORCYCLE FRONT TIRE SADDLE GROUP 3A MOTORCYCLE FRONT TIRE SADDLE 3B 89 T-PIN 3/ x MOTORCYCLE REAR TIRE SADDLE STRAP TIE-DOWN KIT (NOT SHOWN) V-6

27 Section VII - SCHEMATICS WRECKER BODY WIRING MARKER RIGHT TURN/BRAKE GROUND BACKUP GROUND FRONT MARKER TOOL BOX WIRE COLOR FUNCTION GREEN RIGHT TURN/BRAKE YELLOW LEFT TURN/BRAKE BROWN MARKER BLACK GROUND PURPLE WORK LIGHTS PINK BACKUP LIGHTS NOTE: FRONT HARNESS PART NUMBER 9900 REAR HARNESS PART NUMBER 990 WORK WORK TOW LIGHT PLUG GROUND BACKUP GROUND LEFT TURN/BRAKE MARKER SIDE MARKER SIDE MARKER TOOL BOX FRONT MARKER JUNCTION BOX VII-

28 Section VII - SCHEMATICS WIRE DIAGRAM FOR ELECTRIC REMOTE CONTROLS POWER FROM SWITCH PANEL TO HAND HELD REMOTE CONTROL A B A B 3A 3B A B A A 3A A CONTROL VALVE JUNCTION BOX B B 3B B REMOTE CONTROL UNIT LABEL FUNCTION COLOR A UNDERLIFT UP ORANGE B UNDERLIFT DOWN BLUE A POWER TILT UP BLACK B POWER TILT DOWN WHITE/BLACK 3A UNDERLIFT IN WHITE 3B UNDERLIFT OUT GREEN A ARMS OPEN GREEN/BLACK B ARMS CLOSE RED/BLACK POWER RED UNDERLIFT UP-DOWN POWER TILT UP-DOWN WHEELIFT IN-OUT ARMS OPEN-CLOSE VII-

29 Section VII - SCHEMATICS SINGLE WINCH HYDRAULICS 70L WINCH 75S CONTROL VALVE - 5 SPOOL VII-3

30 Section VII - SCHEMATICS TWIN WINCH HYDRAULICS 70L WINCH 70R WINCH 76S CONTROL VALVE - 6 SPOOL VII-

31 Section VII - SCHEMATICS BOOM UP-DOWN HYDRAULICS 70 LIFT CYLINDER 75S CONTROL VALVE - 5 SPOOL LOCK VALVE VII-5

32 Section VII - SCHEMATICS POWER TILT HYDRAULICS 70 TILT CYLINDER 75S CONTROL VALVE LOCK VALVE VII-6

33 Section VII - SCHEMATICS UNDERLIFT IN-OUT HYDRAULICS 70 LOWER EXTENSION CYLINDER 703 UPPER EXTENSION CYLINDER CONTROL VALVE VII-7

34 SCHEMATICS WRECKER L-ARM CYLINDER HOSE ROUTING AUTOGRIP II

35 SCHEMATICS WRECKER L-ARM CYLINDER HOSE ROUTING AUTOGRIP II