6807 / T-50 INSTALLATION, OPERATION, MAINTENANCE & PARTS

Transcription

1 OWNER'S MANUAL 6807 / T-50 INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee FORM NO / 96 Phone (423) FAX (423) PRICE $25.00

2 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee SERIAL NUMBER Telephone (423)

3 Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the CHALLENGER 6807 WRECKER and T-50 Underlift that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your CHALLENGER 6807 WRECKER and T-50 Underlift in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer s Parts Department. Section VI - PARTS (cont'd) BODY ASSEMBLY 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. VI-1

4 BODY ASSEMBLY VI-2

5 BODY ASSEMBLY 1 26 FT CLOSED CELL SPONGE, 3/4" X 1/8" QUICK PIN HOLDBACK, DOOR CHECK PLUG, 1/2" LATCH, TOOL COMPARTMENT DOOR HINGE, DOOR SCREW, #8-32 RD HD PH SCREW, 1/4"-20 X 1/2" HEX HD CAP SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 1/4"-20 X 1" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 1/2"-13 X 1-3/4" HEX HD CAP SCREW, 7/8"-9 X 2-1/2" HEX HD CAP HEX NUT & STAR WASHER, # NUT, 1/4"-20 HEX NYLOK CLIP, 1/4" "J" TYPE TINNERMAN NUT, 3/8"-16 HEX NYLOK NUT, 1/2"-13 HEX NYLOK NUT, 7/8"-9 HEX NYLOK LOCKWASHER, 1/4" WASHER, 1/2" FLAT ROLL PIN, 3/8" X 1-3/4" RIVET, 1/4" STAINLESS STEEL ROLL PIN, 5/32" X 2-1/2" ANGLE, TAILGATE SUPPORT ANGLE, MUDGUARD MOUNTING, LT * ANGLE, MUDGUARD MOUNTING, RT * BAR, MUDFLAP ANGLE, UPPER MOUNTING * ANGLE, LOWER MOUNTING *COVER, MUDGUARD "D" RING, TOWING ANGLE, BODY MOUNTING PLATE, DECK COVER, UNDERLIFT MOUNTING RUBBER, LIGHT PYLON PLATE, DECK COVER, VALVE PIN, MULTI-POSITION SPADE BODY WELDMENT, 175" C.B. WITH UNDERLIFT BODY WELDMENT, 175" C.B. WITHOUT UNDERLIFT SPADE WELDMENT, LEFT SPADE WELDMENT, RIGHT MAGNUM LIGHT WELDMENT, 38" X 80" WIDE MAGNUM LIGHT WELDMENT, 42" X 80" WIDE MAGNUM LIGHT WELDMENT, 35" X 80" WIDE MAGNUM LIGHT WELDMENT, 36" X 80" WIDE 42 2 EA0216 UPPER SPADE WELDMENT 43 2 EA0217 LOWER SPADE WELDMENT 44 2 EA0220 PIN, PIVOT 45 2 EA0221 SPADE FOOT, MULTI-POSITION (COMPLETE) 46 2 GA0215 PIN, "D" RING 47 4 VA0397 FENDER, FIBERGLASS 48 2 VA0588 MUDFLAP, CHALLENGER * NOT SHOWN VI-3

6 T-50 UNDERLIFT ASSEMBLY VI-4

7 T-50 UNDERLIFT ASSEMBLY SNAP RING, 1" GREASE FITTING SNAP RING, 2" EXTERNAL GREASE FITTING, STR 1/ PIN, LYNCH SCREW, 1/2"-13 X 4-1/2" HEX HD CAP SCREW, 1"-8 X 3" HEX HD CAP NUT, 1/2"-13 NYLOK HEX NUT, 1"-8 NYLOK HEX BEVEL WASHER, 1" SQ T-50 SERIAL & DATA PLATE TUBE, TILT CYLINDER PIN, FOLD CYLINDER, BASE END PIN, FOLD CYLINDER, ROD END PIN, MAIN PIVOT PIN, TOW BAR WELDMENT T-50 OUTER MAST WELDMENT 18 REF. HC0100 TILT CYLINDER 19 REF. HC0104 FOLD CYLINDER 20 REF. HC0159 LIFT CYLINDER 21 2 HD0152 SNAP RING, 3" INTERNAL 22 4 HD0868 RIVET, 1/8" X 5/8" BLIND ALUMINUM 23 1 KA0154 PIN, STINGER MAST 24 1 UK0107 T-50 INNER MAST WELDMENT 25 1 UK0124 PIN, LIFT CYLINDER, ROD END 26 1 UK0125 PIN, TILT CYLINDER, ROD END 27 1 UK0126 PIN, TILT CYLINDER, BASE END 28 2 UK0139 T-50 STOP BAR (NOT SHOWN) 29 4 UJ0165 TILT CYLINDER MOUNT FRAME ATTACH PIVOT HUB WELDMENT, LT FRAME ATTACH PIVOT HUB WELDMENT, RT STINGER ASSEMBLY (COMPLETE) GREASE FITTING SPRING, DETENT BALL, DETENT Oª RING, PIVOT PIN GREASE FITTING, STR 1/ BUSHING, PIVOT PIN THRUST WASHER, 1/8" THRUST WASHER, 1/16" SCREW, #10-32 X 3/4" FL HD PHIL SELF TAP SCREW, 3/8"-16 X 3" HEX HD CAP SCREW, 5/8"-11 X 4-1/2" SKT HD CAP NUT, 3/8"-16 NYLOK HEX NUT, 1/2"-13 HEX JAM LOCKWASHER, 5/8" HELICAL SPACER, DETENT SPRING PIVOT PIN, TOP HALF PIVOT PIN, BOTTOM HALF CROSS BAR WELDMENT INNER STINGER WELDMENT 51 1 DR0129 PIN, EXTEND CYLINDER, BASE END 52 2 DR0144 BAR STOP 53 REF. HC0150 EXTEND CYLINDER 54 2 HD0151 SNAP RING, 2" INTERNAL 55 4 HD0270 SCREW, 3/4"-10 X 1" HEX HD CAP 56 2 HD0438 SCREW, 1/2"-13 X 1" SKT HD SET 57 8 KA0128 WEAR PAD, 1/2" X 2" X 6" 58 1 KA0169 PIN, EXTEND CYLINDER, ROD END KA0175 WEAR PAD, 1/2" X 1" X 6" 60 1 KA0370 MIDDLE STINGER WELDMENT 61 1 KA0371 WEAR PAD, 3/8" X 1-7/8" X 8" 62 1 KA0372 SHIM, WEAR PAD 63 1 UK0117 OUTER STINGER WELDMENT VI-5

8 T-50 UNDERLIFT LIFT HYDRAULICS VI-6

9 T-50 UNDERLIFT LIFT HYDRAULICS CONNECTOR, 6MJ-8MB BRANCH TEE, 6MJ-6MJ-4MP CLAMP, CHECK VALVE RETAINING, 8" HOSE ASSEMBLY, 8-1/4" CONNECTOR, 6MJ-6MP ELBOW, 6MJ-6MB ELBOW, 6MJ-6FJX HOLDING VALVE TEE, SWIVEL NUT RUN 10 REF SOLENOID VALVE, 3-SPOOL HOSE ASSEMBLY, 65" HOSE ASSEMBLY, 18" HOSE ASSEMBLY, 6-1/2" 14 REF CONTROL VALVE, 4-SPOOL SCREW, 1/4"-20 X 2" HEX HD CAP NUT, 1/4"-20 NYLOK HEX WASHER, 1/4" FLAT BRACKET, CHECK VALVE MOUNTING 19 REF. HC0159 LIFT CYLINDER VI-7

10 T-50 UNDERLIFT TILT HYDRAULICS VI-8

11 T-50 UNDERLIFT TILT HYDRAULICS CONNECTOR, 6MJ-8MB BRANCH TEE, 6MJ-6MJ-4MP ELBOW, 6MJ-6MP CLAMP, CHECK VALVE RETAINING, 7" HOSE ASSEMBLY, 8-1/4" HOSE ASSEMBLY, 10-3/4" CONNECTOR, 6MJ-6MB HOLDING VALVE TEE, SWIVEL NUT RUN 10 REF SOLENOID VALVE, 3-SPOOL HOSE ASSEMBLY, 18" TEE, 6MJ-6MJ-6FJX HOSE ASSEMBLY, 18" HOSE ASSEMBLY, 78" 15 REF CONTROL VALVE, 4-SPOOL SCREW, 1/4"-20 X 2" HEX HD CAP NUT, 1/4"-20 NYLOK HEX WASHER, 1/4" FLAT BRACKET, CHECK VALVE MOUNTING 20 2 HC0100 TILT CYLINDER VI-9

12 T-50 UNDERLIFT EXTEND HYDRAULICS VI-10

13 T-50 UNDERLIFT EXTEND HYDRAULICS CONNECTOR, 6MJ-8MB TEE, SWIVEL NUT RUN 3 REF SOLENOID VALVE, 3-SPOOL HOSE ASSEMBLY, 18" HOSE ASSEMBLY, 78" 6 REF CONTROL VALVE, 4-SPOOL 7 REF. HC0150 EXTEND CYLINDER 8 2 HC1291 CONNECTOR, 4MJ-4MB STR THRD VI-11

14 T-50 UNDERLIFT FOLD HYDRAULICS VI-12

15 T-50 UNDERLIFT FOLD HYDRAULICS CONNECTOR, 6MJ-8MB CONNECTOR, 6MJ-4MP ELBOW, 8MJ-8MB CONNECTOR, 6MJ-4MP ELBOW, 6MJ-8MB CONNECTOR, 6MJ-6MB HOSE ASSEMBLY, 64" ELBOW, 6MJ-6FJX DOUBLE HOLDING VALVE INLINE ORIFICE SHUTTLE VALVE HOSE ASSEMBLY, 9-1/2" SOLENOID VALVE HOSE ASSEMBLY, 45" CONTROL VALVE, 4-SPOOL HOSE ASSEMBLY, 21" SCREW, 1/4"-20 X 2" HEX HD CAP * NUT, 1/4"-20 NYLOK HEX * WASHER, 1/4" FLAT * 20 1 HC0104 FOLD CYLINDER * NOT SHOWN VI-13

16 6807 WRECKER ASSEMBLY VI-14

17 6807 WRECKER ASSEMBLY GREASE FITTING SHEAVE, 10" GREASE FITTING, STR 1/8" SHACKLE, ANCHOR 1-1/2" CHAIN ASSEMBLY, 5/8" ALLOY BUSHING, 3-1/2" O.D. X 3" I.D. X 2-1/2" SNAP RING, 2" EXTERNAL CABLE, 5/8" X 200' 6x25 IWRC SCREW, 3/8"-16 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 3" HEX HD CAP SCREW, 3/8"-16 X 4" HEX HD CAP SCREW, 5/8"-11 X 5-1/2" HEX HD CAP SCREW, 7/8"-9 X 2-1/2" HEX HD CAP SCREW, 1"-8 X 4" HEX HD CAP NUT, 3/8"-16 NYLOK HEX NUT, 3/8"-16 NYLOK HALF NUT, 5/8"-11 NYLOK HEX NUT, 1"-8 NYLOK HEX LOCKWASHER, 3/8" HELICAL WASHER, 7/8" FLAT LOCKWASHER, 7/8" HELICAL WASHER, 1" FLAT BEVEL WASHER, 1" SQ (NOT SHOWN) ROLL PIN, 3/8" X 1" BOTTOM CABLE GUIDE SHAFT, SHEAVE WINCH CABLE SUPPORT PLATE CABLE SUPPORT WING, LONG CABLE SUPPORT WING, MEDIUM "D"-RING TOWING "D"-RING TOWING PIN, "D"-RING PIN, "D"-RING CABLE GUIDE WELDMENT WINCH SUPPORT, LEFT FRONT WINCH SUPPORT, RIGHT FRONT OUTER BOOM WELDMENT INNER BOOM WELDMENT WRECKER FRAME BOOM END SWIVEL, LEFT BOOM END SWIVEL, RIGHT 42 2 DE455 SCREW, 3/8"-16 X 2-3/4" HEX HD CAP 43 1 DR0237 PIN, EXTEND CYLINDER, BASE END 44 2 FA2003 SWIVEL HOOK HOLDER WELDMENT 45 REF. HC0163 CYLINDER, EXTEND 46 REF. HC0169 CYLINDER, LIFT 47 REF. HC0587 H930 WINCH, LEFT 48 REF. HC0588 H930 WINCH, RIGHT 49 1 HD0151 SNAP RING, 2" INTERNAL 50 2 HD0167 SNAP RING, 1-3/8" EXTERNAL 51 2 HD0243 SCREW, 3/8"-16 X 3-1/2" HEX HD CAP 52 2 HD0252 SCREW, 5/8"-11 X 5" HEX HD CAP 53 8 HD0548 NUT, 7/8"-9 UNC HEX 54 2 WJ0113 PIN, LIFT CYLINDER, ROD END 55 8 WJ0125 PAD, WEAR 56 1 WJ0137 PIN, EXTEND, CYLINDER, ROD END 57 1 WK0258 PIN, BOOM PIVOT 58 2 WK0259 PIN, LIFT CYLINDER, BASE END VI-15

18 BOOM ELEVATION HYDRAULICS VI-16

19 BOOM ELEVATION HYDRAULICS CONNECTOR, 8MJ-8MB STREET ELBOW, 4MP-4FP CLAMP, CHECK VAVLE RETAINING, 7" CONNECTOR, 8MJ-10MB HOLDING VALVE ELBOW, 8MJ-6MP STRAIGHT REDUCER, 8MJ-4MP 8 REF CONTROL VALVE, 3-SPOOL ELBOW, 8MJ-8FJX TUBING, HYDRAULIC BULKHEAD RUN TEE TEE, 8MJ-8MJ-8FJX HOSE ASSEMBLY, 54" HOSE ASSEMBLY, 48-1/4" HOSE ASSEMBLY, 115" HOSE ASSEMBLY, 115" SCREW, 1/4"-20 X 2" RD HD SLOTTED NUT, 1/4"-20 HEX WASHER, 1/4" FLAT BRACKET, CHECK VALVE MOUNTING 21 2 HC0169 LIFT CYLINDER VI-17

20 BOOM EXTENSION HYDRAULICS CONNECTOR, 8MJ-8MB STREET ELBOW, 4MP-4FP CLAMP, CHECK VAVLE RETAINING, 7" CONNECTOR, 8MJ-10MB HOLDING VALVE ELBOW, 8MJ-6MP STRAIGHT REDUCER, 8MJ-4MP 8 REF CONTROL VALVE, 3-SPOOL ELBOW, 8MJ-8FJX TUBING, HYDRAULIC BULKHEAD RUN TEE VI-18

21 REAR SPADE HYDRAULICS Section VI - PARTS (cont'd) PUMP & FILTER HYDRAULICS CONNECTOR, 8MJ-8MP CONNECTOR, 8MJ-8MB FITTING, 8FP-8FP NIPPLE, BLACK PIPE 5 REF CONTROL VALVE, 3-SPOOL HOSE ASSEMBLY, 85" HOSE ASSEMBLY, 85" 8 REF. HC0124 CYLINDER, REAR SPADE VI-19

22 PUMP & FILTER HYDRAULICS VI-20

23 PUMP & FILTER HYDRAULICS CONNECTOR, 8MJ-8MB 1A ELBOW, 8MJ-10MB HOSEBARB, 12C4-12MP BARB, 16C4-16MP 4 12 FT HOSE, 1" SUCTION 16C CLAMP, HOSE 1" RETURN LINE FILTER ASSEMBLY FITTING, H.P. CARRY OVER ELBOW, 3/4" STREET CLAMP, HOSE 1" - 2-1/4" PLUG, 1/2" SAE "O" RING * HOSEBARB, 32C4-32MP PIPE PLUG, 3/4" NPT MALE FT HOSE, 2" SUCTION ELL, 2" STREET 90 (INSIDE RESERVOIR) * BARB, 24C4-24MP FT HOSE, 1-1/2" SUCTION ELBOW, 1" STREET PIPE BUSHING, 2" NPT TO 1-1/2" NPT ELBOW, 12MB-12FP ELBOW, 8MJ-10MB HOSE ASSEMBLY, 30" SIGHT GAUGE ELBOW, 8MJ-12MB ELBOW, FLANGE 32-32FL90 W/ KIT HOSE ASSEMBLY, 150" FT HOSE, 3/4" RETURN CONNECTOR, 8MJ-12MB HOSE ASSEMBLY, 17" HYDRAULIC PUMP, OPPOSITE ENGINE SOLENOID VALVE SPIN-ON FILTER ASSEMBLY ELBOW, 8MJ-12FL "O" RING FLANGE KIT, 12FH BALL VALVE, BRONZE CONTROL VALVE ELBOW, 16MB-16FP CENTER BONDED MOUNT * SPECIAL WASHER * FLANGE FITTING, 24FL-24HOSE HOSE ASSEMBLY, 25" PIPE NIPPLE, 2" X 4" (2 INSIDE RESERVOIR) * IN-LINE FILTER SOLENOID VALVE HOSE ASSEMBLY, 120" ELBOW, 12MJ-20FL90 W/ KIT CONTROL VALVE HOSE ASSEMBLY, 10-1/2" CLAMP, 2-1/2" INSULATED * FILLER CAP SCREW, #10-32 X 1" RD HD MACH SCREW, 1/4"-20 X 3" HEX HD CAP SCREW, 1/4"-20 X 3-1/2" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 3/8"-16 X 4-1/2" HEX HD CAP SCREW, 3/8"-16 X 4" HEX HD CAP SCREW, 3/8"-16 X 2-1/2" HEX HD CAP SCREW, 1/2"-13 X 1-1/4" HEX HD CAP NUT, #10-32 HEX NYLOK NUT, 1/4"-20 HEX NUT, 1/4"-20 HEX NYLOK NUT, 3/8"-16 HEX NYLOK WASHER, 1/4" FLAT LOCKWASHER, 1/4" HELICAL LOCKWASHER, 3/8" HELICAL LOCKWASHER, 1/2" HELICAL SPACER, CONTROL VALVE * COVER PLATE ANGLE, FILTER MOUNTING GASKET, CLEANOUT & FILLER COVER SPACER, CONTROL VALVE * HYDRAULIC RESERVOIR 73 2 HC0634 STRAINER/FILTER (INSIDE RESERVOIR) * * NOT SHOWN VI-21

24 WINCH HYDRAULICS & AIR FREE SPOOL VI-22

25 WINCH HYDRAULICS & AIR FREE SPOOL Section VI - PARTS (cont'd) WINCH ASSEMBLY - H930 DOW-LOK SOLENOID VALVE, AIR CONTROL TOGGLE SWITCH, SPST (NOT SHOWN) CONNECTOR, 10MJ-16MB TOGGLE BOOT SEAL (NOT SHOWN) ELBOW, 4TB-4MP ADJUSTABLE YOKE END TEE UNION, 4TB-4TB-4TB BREATHER VENT, 1/8" MP ELBOW, 4TB-2MP SPRING, COMPRESSION CONNECTOR, 10MJ-10MB CONNECTOR, 10MJ-10MBL HYDRAULIC MOTOR AIR CYLINDER HOSE ASSEMBLY, 185" SCREW, #6-32 X 1-1/4" RD HD SLOTTED SCREW, 1/4" X 1" DRILL POINT SCREW, 5/16"-18 X 1/2" W/ 3/8" X 1" SHLDR SCREW, 3/8"-16 X 1-3/4" HEX HD CAP NUT, #6-32 HEX NUT, 5/16"-18 HEX NYLOK NUT, 3/8"-16 HEX NYLOK NUT, 1/2"-20 HEX JAM WASHER, 7/16" FLAT LOCKWASHER, 1/2" HELICAL MOUNTING ANGLE MOUNTING ANGLE AIR LINE, 12" AIR LINE, 24" AIR LINE, 144" PANEL BASE PANEL COVER TOP 33 1 HC0587 WINCH, H-930 LEFT 34 1 HC0588 WINCH, H-930 RIGHT 35 4 RR809 BUSHING, CONTROL HANDLE VI-23

26 WINCH ASSEMBLY - H930 DOW-LOK VI-24

27 WINCH ASSEMBLY - H930 DOW-LOK SHIFTER ASSEMBLY COUPLING ASSEMBLY ADAPTER ANGLE SPRING, FLAT BUSHING CAM PLATE CABLE ANCHOR CLUTCH LOCKING RING COVER, BRAKE COVER, GEAR HOUSING COVER, DRAG BRAKE SHOE, DRAG BRAKE DRUM GEAR, R.H HOUSING, BRAKE HOUSING, GEAR HOUSING, CLUTCH HUB, BRAKE HUB, GEAR KEY KEY KEY PLATE, ADAPTER PLATE, RETAINER SHAFT, DRUM SPACER WORM, R.H YOKE BALL, BRAKE BALL, CLUTCH BEARING, BALL BRACKET, CLUTCH SHIFTER BUSHING BUSHING COVER, SHIFTER CAPSCREW, 1/4"-20 X 3/4" LG HEX HD CAPSCREW, 1/4"-20 X 1/2" LG HEX HD CAPSCREW, 5/16"-18 X 3/4" LG HEX HD CAPSCREW, 5/16"-18 X 1" LG HEX HD CAPSCREW, 3/8"-16 X 1" LG HEX HD NYLOK CAPSCREW, 3/8"-24 X 1-1/4" LG HX HD ALL-THRD CAPSCREW, 1/2"-20 X 1-1/4" LG HEX HD CAPSCREW, 1/2"-20 X 1-3/4" LG HX HD ALL-THRD CAPSCREW, 1/2"-20 X 2"LG HEX HD CAPSCREW, 1/2"-13 X 2-1/2" LG HX HD ALL-THRD CAPSCREW, 7/8"-9 X 2" LG HEX HD CAPSCREW, 7/8"-9 X 2" LG HX HD NYLOK HVY CAPSCREW, 5/16"-18 X1-1/4" LG SOC HD LOK-WEL CAPSCREW, 3/8"-16 X 1" LG SOC HD CAPSCREW, 3/8"-16 X 1-1/4" LG SOC HD CAPSCREW, 3/8"-16 X 1-3/4" LG SOC HD LOK-WEL CAPSCREW, 1/2"-13 X 1-3/4" LG SOC HD LOK-WEL CAPSCREW, #10-24 X 1/2" LG HEX HD NUT, #10-24 HEX REG NUT, 3/8"-16 HEX REG NUT, 1/2"-20 HEX JAM LOCKWASHER, #10 MED SECT LOCKWASHER, 1/4" MED SECT LOCKWASHER, 5/16" MED SECT WASHER, FLAT, 3/8" ALUM LOCKWASHER, 1/2" MED SECT LOCKWASHER, 7/8" MED SECT PIN, COTTER PIN, CLEVIS GASKET GASKET GASKET FITTING, RELIEF FITTING, LUBE MOTOR, HYDRAULIC QUAD, RING REDUCER PIPE PLUG PIN, ROLL PIN, DOWEL PIN, ROLL PLATE, RETAINER SEAL, OIL THREAD SEAL RING, RETAINER SPRING SPRING, DISC SPRING SPRING, FLAT THRUST WASHER DISC, BRAKE SPACER, BRAKE VI-25

28 HYDRAULIC CYLINDERS 1 1 HC0159 CYLINDER, UNDERLIFT LIFT (COMPLETE) SEAL KIT, UNDERLIFT LIFT CYLINDER 1 2 HC0100 CYLINDER, UNDERLIFT TILT (COMPLETE) 2 1 HC0404 SEAL KIT, UNDERLIFT TILT CYLINDER VI-26

29 HYDRAULIC CYLINDERS 1 1 HC0150 CYLINDER, UNDERLIFT EXTEND (COMPLETE) 2 1 HC0717 SEAL KIT, UNDERLIFT EXTEND CYLINDER 1 1 HC0104 CYLINDER, UNDERLIFT FOLD (COMPLETE) 2 1 HC0407 SEAL KIT, UNDERLIFT FOLD CYLINDER VI-27

30 HYDRAULIC CYLINDERS 1 2 HC0169 CYLINDER, BOOM LIFT (COMPLETE) SEAL KIT, BOOM LIFT CYLINDER 1 1 HC0163 CYLINDER, BOOM EXTEND (COMPLETE) SEAL KIT, BOOM EXTEND CYLINDER VI-28

31 HYDRAULIC CYLINDERS 1 2 HC0124 CYLINDER, REAR SPADE (COMPLETE) 2 1 HC0433 SEAL KIT, REAR SPADE CYLINDER VI-29

32 CONTROLS - LEFT SIDE CONTROLS - RIGHT SIDE VI-30

33 CONTROLS GREASE FITTING ADJUSTABLE CLEVIS CONTROL CABLE, 84" HOLE PLUG, 1/2" * 5 3 FT CONVOLUTED LOOM, 5/8" * HOLE PLUG, 3/4" * SCREW, 5/16"-18 X 1/2" W/ 3/8" X 1" SHLDR SCREW, 5/16"-18 X 1-1/4" HEX HD CAP NUT, 5/16"-18 HEX NYLOK NUT, 5/16"-24 HEX JAM NUT, 1/2"-13 HEX JAM LOCKWASHER, 5/16" INTERNAL TOOTH LOCKWASHER, 3/8" HELICAL COTTER PIN, 1/8" X 1-1/4" DECAL, CONTROL ASSORTMENT * DECAL, CONTROL ASSORTMENT * SPACER TUBE, CONTROL HANDLE, 2-3/8" PIN, CONTROL BOX PIN, CONTROL BOX PLATE, REINF CONTROL HANDLE * WASHER-SPACER, CONTROL HANDLE CONTROL CABLE CONNECTOR CONTROL HANDLE WELDMENT JH94 CONTROL KNOB * NOT SHOWN VI-31

34 LIFT ADAPTERS TEE HANDLE, FORK ADAPTER TEE HANDLE, CHAIN HOOK ADAPTER CHAIN HOOK ADAPTER, RT CHAIN HOOK ADAPTER, LT OFFSET FORK ADAPTER, LT OFFSET FORK ADAPTER, RT REAR AXLE FORK, 6" OPENING FORK, SHORT (3" OPENING) FORK, MEDIUM (3" OPENING) FORK, LONG (3" OPENING) FORK, SHORT (4-1/2" OPENING) FORK, MEDIUM (4-1/2" OPENING) FORK, LONG (4-1/2" OPENING) RETAINER PIN VI-32

35 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION LIGHT, STOP & TURN (COMPLETE) LIGHT, BACK-UP (COMPLETE) 3 -- BULB, STOP & TURN 4 -- BULB, BACK-UP LENS, STOP & TURN (RED) LENS, BACK-UP (CLEAR) SCREW, LENS REF. PART NO. NUMBER DESCRIPTION LIGHT BAR ASSEMBLY, COMPLETE BULB, MARKER LIGHT LENS, 3-LIGHT BAR VI-33

36 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION LIGHT, TURN (COMPLETE) BEZEL MOUNTING SCREW CHROME BEZEL LENS & BULB ASSEMBLY GROMMET & PLUG KIT REF. PART NO. NUMBER DESCRIPTION LIGHT, DOME (COMPLETE) VI-34

37 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION LIGHT, FLOOD (COMPLETE) REF. PART NO. NUMBER DESCRIPTION GROMMET & PLUG, MARKER LIGHT LENS & BULB, RED MARKER LENS & BULB, AMBER MARKER VI-35

38 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION LICENSE PLATE ILLUMINATOR (COMPLETE) BULB, LICENSE PLATE ILLUMINATOR REF. PART NO. NUMBER DESCRIPTION GUARD BULB, MARKER LIGHT LIGHT, AMBER MARKER (COMPLETE) REFLECTIVE LENS, AMBER MARKER VI-36

39 THROTTLE CONTROL CABLE STOP COLLAR, # THROTTLE CONTROL CABLE, 25' THROTTLE CONTROL CABLE, 30' THROTTLE CONTROL CABLE, 35' VI-37

40 HEAVY DUTY TRUCK HITCH ASSEMBLY, HEAVY DUTY TRUCK HITCH CHAIN ASSEMBLY (NOT ILLUSTRATED) ASSEMBLY, ANCHOR BAR (INCLUDES ITEMS 2 THRU 8) GREASE FITTING SHACKLE SCREW, 1/2"-13 X 6-1/2" HEX HEAD CAP NUT, 1/2"-13 NYLOK HEX SWIVEL WELDMENT ANCHOR BAR WELDMENT LIFTER SLEEVE WELDMENT SPACER BAR ASSEMBLY (INCLUDES ITEMS 2 & 10 THRU 15) SPRING, PLUNGER HANDLE, TEE ROLL PIN, 5/32" X 3/4" ROLL PIN, 3/16" X 1-3/4" PIN, PLUNGER SPACER BAR WELDMENT SCREW, 1"-8 X 7-1/2" HEX HEAD CAP SCREW, 1"-8 X 5-1/2" HEX HEAD CAP SCREW, 1"-8 X 3-1/2" HEX HEAD CAP NUT, 1"-8 HEX NYLOK TRUNNION WELDMENT VI-38

41 BERG BOX ASSEMBLY ADAPTER, 1/4" NPM-3/8, BUSHING, 3/8" MPT X 1/4" FPT ELBOW, 1480 X 8 X 4, SCREW, 1/4"-20 X 3/4" HEX WASHER HD, THRD CUT 5 1 VA0437 BERG BOX VI-39

42 NOTES

43 NOTES

44 Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee (423)