408, 408A, 410, 410A, 512 SERIES

Transcription

1 OWNER'S MANUAL OWNER'S MANUAL 408, 408A, 410, 410A, 512 SERIES 408, 408A, 410, 410A, 512 SERIES INSTALLATION, OPERATION, MAINTENANCE & PARTS INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice. All ratings specified are based on structural factors only, not vehicle capacities or capabilities. NOTE: MANUAL including SPECIFICATIONS, subject to change without notice. All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Carriers & Wreckers 7320 W. Market Street Mercer, PA Phone (724) FAX (724) Toll Free (800) Carriers & Wreckers 7320 W. Market Street Mercer, PA Phone (724) FAX (724) Toll Free (800)

2 X

3 DIRECT MOUNT PUMP - 18 GPM SI x 16 S x 26F A GPM, 1 IN.15 SPLINE SHAFT, SAE 4-BOLT FLANGE #16-45 M O-RING x 1-1/4 M NIPPLE #16 M O-RING x 1-1/4 NIPPLE 1-1/4 O-RING PLUG #16 M O-RING X 3/4 MJIC PRESSURE TRANSDUCER (OPTIONAL) V-1

4 408, 408A & 512 BODY COMPONENTS V-2

5 408, 408A & 512 BODY COMPONENTS PADDLE LATCH - ROTARY 1 2 5A221 TOOL BOX DOOR LANYARD - 21 INCH 2 3 5A310 TOOL BOX DOOR 1 4 5A316 TOOL BOX DOOR MOUNTING BLOCK WRECKER BODY STEEL REAR ACCESS COVER ALUMINUM REAR ACCESS COVER L MUDFLAP MOUNTING BRACKET - LEFT R MUDFLAP MOUNTING BRACKET - RIGHT MIDDLE MOUNTING BRACKET - 34 IN. FRAME FRONT MOUNTING BRACKET - 34 IN. FRAME L TOW SLING MOUNTING BRACKET - LEFT R TOW SLING MOUNTING BRACKET - RIGHT REAR REFLECTOR MOUNTING PLATE A165 CONTROL HANDLE A211 CONTROL KNOB /8 JAM NUT /2 TON SHACKLE W/NUT & BOLT R TAIL LIGHT TAIL LIGHT GROMMET R SIDE MARKER LIGHT - RED MARKER LIGHT GROMMET - 2-1/2 IN. ROUND R REFLECTOR - RED BACKUP LIGHT 2 25 A1040 MUDFLAP & 408A 2 A1045 MUDFLAP V-3

6 408, 408A & 410 RECOVERY BOOM COMPONENTS V-4

7 408, 408A & 410 RECOVERY BOOM COMPONENTS TON RECOVERY BOOM TWIN LINE TON RECOVERY BOOM SINGLE LINE TON RECOVERY BOOM TWIN LINE A1 PIN - BOOM EXTENSION CYLINDER BASE A2 PIN - BOOM EXTENSION CYLINDER ROD LIFT CYLINDER BASE MOUNT PULLEY PIN & 408A 1 OR PULLEY BOLT & 410A SWIVEL INSERT & 408A 1 OR SWIVEL INSERT & 410A CABLE FOLLOWER & 408A 1 OR CABLE FOLLOWER & 410A PIN - BOOM LIFT CYLINDER ROD PIN - BOOM LIFT CYLINDER BASE BOOM BEARING PAD BOOM BEARING CHANNEL PULLEY - 6 INCH 408 & 408A 1 OR PULLEY - 6 INCH 410 & 410A L WINCH & 408A 0 OR L WINCH & 410A R WINCH & 408A 0 OR R WINCH & 410A CYLINDER - BOOM LIFT CYLINDER - BOOM EXTENSION BOLT - 5/16 x BOLT - 5/16 x 7/ FLAT WASHER - 5/ FLAT WASHER - 3/4-408 & 408A 4 OR FLAT WASHER - 1 x & 410A E SNAP-RING.75 INCH EXTERNAL 2 OR NUT - 7/8 NYLON LOCK & 410A I SNAP-RING 1.00 INCH INTERNAL I SNAP-RING 1.25 INCH INTERNAL E SNAP-RING INCH EXTERNAL 1 OR 2 V-5

8 512 RECOVERY BOOM COMPONENTS V-6

9 512 RECOVERY BOOM COMPONENTS TWIN LINE BOOM 12-1/2 INCH DRUM TWIN LINE BOOM 10 INCH DRUM A1 PIN - BOOM EXTENSION CYLINDER BASE A2 PIN - BOOM EXTENSION CYLINDER ROD LIFT CYLINDER BASE MOUNT PULLEY BOLT SWIVEL INSERT CABLE FOLLOWER PIN - BOOM LIFT CYLINDER ROD PIN - BOOM LIFT CYLINDER BASE BOOM BEARING PAD NYLATRON WEAR PAD PULLEY - 6 INCH L WINCH SERIES 12 (10 INCH DRUM) L WINCH SERIES 12 (12-1/2 INCH DRUM) R WINCH SERIES 12 (10 INCH DRUM) R WINCH SERIES 12 (12-1/2 INCH DRUM) CYLINDER - BOOM LIFT CYLINDER - BOOM EXTENSION BOLT - 5/16 x 7/ FLAT WASHER - 5/ FLAT WASHER - 1 x NUT - 7/8 NYLON LOCK I SNAP-RING 1.00 INCH INTERNAL I SNAP-RING 1.25 INCH INTERNAL E SNAP-RING INCH EXTERNAL 2 V-7

10 408 & 408A UNDERLIFT COMPONENTS V-8

11 408 & 408A UNDERLIFT COMPONENTS STANCHION & 408A OUTER BOOM OUTER BOOM - 408A LIFT CYLINDER & 408A PIVOT PIN x PIVOT MOUNTING BRACKET x 7 SNAP-RING GROOVE PIN x 4-5/8 ROD PIN x 9-1/4 SNAP-RING GROOVE ROD PIN x 12-1/4 SNAP-RING GROOVE BASE PIN NYLATRON WEAR PAD 1/2 x 2-1/ SPACER SHIM PLATE NYLATRON SHIM PAD - 408A /4 x 2-11/16 PHENOLIC WEAR STRIP A5 BOLT 3/8 x 500 BUTTON HEAD ALLEN BOLT 7/8 x NUT 7/8 NYLON LOCK I-1 SNAP-RING 1.00 INCH INTERNAL E-1 SNAP-RING 1.00 INCH EXTERNAL E-1 SNAP-RING 1.25 INCH EXTERNAL POWER TILT CYLINDER 1 V-9

12 408 WHEEL LIFT COMPONENTS (STANDARD) V-10

13 408 WHEEL LIFT COMPONENTS (STANDARD) L-ARM CHANNEL BRACKET R L-ARM MOUNTING BRACKET - RIGHT L L-ARM MOUNTING BRACKET - LEFT PIN x INNER BOOM WEAR PAD CROSSBAR WELDMENT YOKE SPRING CROSSBAR PIVOT PIN REMOVABLE PAN R WHEEL RETAINER - RIGHT L WHEEL RETAINER - LEFT R WHEEL GRID - RIGHT L WHEEL GRID - LEFT A RATCHET WHEEL STRAP A5 BOLT 3/8 x 1/2 ROUND ALLEN HEAD WASHER 3/8 FLAT /16 SAFETY SNAP PIN T-PIN WITH LANYARD I SNAP-RING 1.00 INCH INTERNAL 2 V-11

14 408A WHEEL LIFT COMPONENTS V-12

15 408A WHEEL LIFT COMPONENTS INNER TUBE EXTENSION CYLINDER HOSE TRACK NYLATRON WEAR PAD BASKET STRAP - AUTO BASKET STRAP - TRUCK DETENT BALL DETENT SPRING R RUBBER GASKET C HOSE CLAMP PLATE PIN.980 x 5-7/ AUTOGRIP CROSSBAR WELDMENT L L-ARM CYLINDER - LEFT R L-ARM CYLINDER - RIGHT L-ARM CYLINDER MOUNTING BLOCK NYLON LOCK NUT 3/4-16 UNF L-ARM CYLINDER MOUNTING PIN CROSSBAR GRAVEL GUARD L WHEEL CHOCK - LEFT R WHEEL CHOCK - RIGHT L-ARM PIVOT PIN L L-ARM - LEFT R L-ARM - RIGHT L-ARM CHAIN /16 x 1-1/4 SHOULDER SHCS 1/4-20 UNC /4-20 UNC NYLON LOCK NUT L-ARM CHAIN CLEVIS NYLON LOCK NUT 5/8-11 UNC /16 x 1 SHOULDER SHCS 1/4-20 UNC /4-20 UNC NYLON LOCK NUT DETENT SCREW CROSSBAR PIVOT PIN I RETAINING RING 2.50 INTERNAL /8 T-PIN 2 V-13

16 512 UNDERLIFT COMPONENTS V-14

17 512 UNDERLIFT COMPONENTS STANCHION OUTER BOOM LIFT CYLINDER PIVOT PIN x PIVOT MOUNTING BRACKETS x 6-1/4 SNAP-RING GROOVE BASE PIN x 4-5/8 ROD PIN x 9-1/2 SNAP-RING GROOVE ROD PIN x 12-1/4 SNAP-RING GROOVE BASE PIN NYLATRON WEAR PAD 1/2 x 2 x NYLATRON SHIM PAD N 3/8 x 2-3/4 NYLATRON NSM WEAR STRIP A5 BOLT 3/8 x.500 BUTTON HEAD ALLEN BOLT 7/8 x NUT 7/8 NYLON LOCK I SNAP-RING 1.00 INCH INTERNAL E-1 SNAP-RING 1.00 INCH EXTERNAL E-1 SNAP-RING 1.25 INCH EXTERNAL POWER TILT CYLINDER 1 V-15

18 512 WHEEL LIFT COMPONENTS AND HOOK-UP ATTACHMENTS (STANDARD) V-16

19 512 WHEEL LIFT COMPONENTS AND HOOK-UP ATTACHMENTS (STANDARD) L-ARM CHANNEL BRACKET L L-ARM MOUNTING BRACKET - LEFT R L-ARM MOUNTING BRACKET - RIGHT x PIN REMOVABLE PAN YOKE SPRING CROSSBAR EXTENSION - OPTIONAL CROSSBAR EXTENSION PIN - OPTIONAL CROSSBAR PIVOT PIN CROSSBAR WELDMENT INNER BOOM L WHEEL RETAINER - LEFT R WHEEL RETAINER - RIGHT L WHEEL GRID - LEFT R WHEEL GRID - RIGHT A RATCHET WHEEL STRAP FRAME FORK HOLDER TWO INCH FRAME FORK THREE INCH FRAME FORK FOUR INCH FRAME FORK - OPTIONAL SPRING SHACKLE ADAPTOR ELEVATED FRAME FORK HOLDER EXTENSION CYLINDER WEAR PAD /16 SAFETY SNAP PIN T-PIN WITH LANYARD - 3/4 x T-PIN - 3/4 x I SNAP-RING 1.00 INCH INTERNAL I SNAP-RING 2.00 INCH INTERNAL 2 V-17

20 PIVOT WHEEL GRIDS AND L-ARMS 4 - SERIES L PIVOT WHEEL GRID-LEFT R PIVOT WHEEL GRID-RIGHT L PIVOT L-ARM RECEIVER GROUP-LEFT R PIVOT L-ARM RECEIVER GROUP-RIGHT L-ARM RECEIVER CASTING PIVOT PIN L LEFT ALUMINUM L-ARM R RIGHT ALUMINUM L-ARM 1 8 AA009G RUBBER TENSION STRAP WITH S-HOOK BASKET STRAP-CAR BASKET STRAP-TRUCK 2 V-18

21 PIVOT L-ARM RECEIVER GROUP 4-SERIES (OPTIONAL) L PIVOT L-ARM RECEIVER GROUP-LEFT R PIVOT L-ARM RECEIVER GROUP-RIGHT (SHOWN) L PIVOT L-ARM RECEIVER CASTING-LEFT R PIVOT L-ARM RECEIVER CASTING-RIGHT (SHOWN) L--ARM RECEIVER CASTING PIVOT PIN PIVOT LOCK PIN LANYARD RIVET FLAT HEAD SOCKET CAP SCREW 3/8-16 UNC X 1/ TAPERED SOCKET CAP SCREW 1/2-13 UNC X 1/ /8 CAM PIN CAM PIN SPRING T-HANDLE ROLL PIN 3/16 X 1 1 V-19

22 4 SERIES BOOM END SWIVEL BOOM END SWIVEL PULLEY - 6 INCH CABLE FOLLOWER PIN.750 x 3-1/ E RETAINING RING 2-7/8 EXTERNAL E RETAINING RING 3/4 EXTERNAL FLAT WASHER 3/4 X 1-1/2 x FLAT WASHER 3/4 X 1-1/2 x V-20

23 5 SERIES BOOM END SWIVEL BOOM END SWIVEL PULLEY - 6 INCH CABLE FOLLOWER PIN.980 x 3-5/ E RETAINING RING 2-7/8 EXTERNAL NYLON LOCK NUT 7/ FLAT WASHER 1.00 X 1-1/2 x FLAT WASHER 1.00 X 1-1/2 x V-21

24 PINTLE HITCH GROUP 66370G PINTLE HITCH GROUP W PINTLE HITCH WELDMENT 1 2 A3020 TOW BALL PINTLE HITCH RETAINING PIN A6 3/8 X 5/8 BUTTON HEAD BOLT 4 5A220 LANYARD BOLT 1/2-13 X 1.25 GRADE 8 2 SECURE WITH LOCTITE BOLT 1/2-13 X 2.5 GRADE NUT NYLOK 1/ V-22

25 24 IN. STEEL TUNNEL BOX GROUP INCH STEEL TUNNEL BOX WELDMENT 24 INCH TUNNEL BOX DOOR ROTARY PADDLE LATCH TUNNEL BOX MOUNTING BRACKE GASKET - PADDLE LATCH TUNNEL BOX DOOR HINGE MOUNT V-23