PARTS LIST CHAMP 3329 RB

Transcription

1 PARTS LIST CHAMP 3329 RB 1

2 ITEM PART NO. DESCRIPTION QTY /8-16 X 2 HEX HEAD FULL THREADED BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF CHAIN KIT - CHAIN WITH TWO MASTERS - INCLUDES: ROLLER CHAIN 67 LINKS WITHOUT MASTER 1 104A LINK - MASTER #40 CHAIN NICKEL NYLON CABLE CLAMP X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF CLAMP, TUBE /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF /8-16 HEX NUT WITH NY-LOK INSERT - PACK OF STUD TERMINAL BOOT - RUBBER /4-20 HEX NUT WITH NY-LOK INSERT - PACK OF BRAKE CABLE HEIGHT ADJUSTING SPRING /4-20 X 3/4 HEX BOLT - PACK OF /8-24 X 2 1/8 HEX BOLT - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF LOWER BRAKE CABLE BRACKET X 4 DRIVE WHEEL - INCLUDES: WHEEL / TIRE WHEEL BOLTS DRIVE MOTOR DRIVE MOTOR CARBON BRUSH KIT BRAKE ROTOR BRAKE CALAPER /8-16 X 1 1/4 FLAT HEAD SOCKET CAP SCREW - PACK OF STEERING YOKE FENDER / TOW HOOK / SPACER DRIVEN SPROCKET - STEERING /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8-16 X 1 1/4 HEX BOLT - PACK OF BEARING BLOCK - STEERING ASSEMBLY - INCLUDES: 1 126A SEAL - STEERING 1 126B BEARING CONE - STEERING BOTTOM 1 126C BEARING CUP - STEERING BOTTOM 1 126D BEARING, BOTTOM END /4 I.D. X 1 1/4 O.D. X.071/.082 THICK FLAT WASHER (11 GAGE) - PACK OF /4-16 HEX SLOTTED NUT - STEEL - PACK OF /8 X 1 1/4 COTTER PIN - STEEL - PACK OF 5 1 2

3 DRIVE WHEEL ASSEMBLY 3

4 ITEM PART NO. DESCRIPTION QTY /8" DIAMETER X LONG CLEVIS PIN - PACK OF /4-20 X 5/8 HEX BOLT - PACK OF /4 SPLIT LOCK WASHER - PACK OF BRUSH ACTUATOR BRACKET /2 X 3/4 CONVOLUTED HOSE HOSE CLAMP 9/16 TO 1 1/ /4 HOSE BARB X 1/4 MPT FITTING VALVE LEVER /16-18 X 5/8 HEX BOLT - PACK OF /16 SPLIT LOCK WASHER - PACK OF SOLUTION VALVE HANGER /2 HOSE BARB X 1/4 MPT SOLUTION VALVE /32 I.D. X 1/2 O.D. X.032/.065 THICK SAE FLAT WASHER (#10) - PACK OF X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF CONDUIT CLAMP MAIN FRAME - CHAMP /8-16 X 3/4 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8 X 1 1/2 FENDER WASHER - PACK OF X 3 WHEEL - INCLUDES: 2 222A BEARING, BOTTOM END LEFT HAND SQUEEGEE MOUNT / STOP BRACKET EXTENSION SPRING, SQUEEGEE MOUNTING BRACKET - LOWER RECOVERY TANK /8 SPLIT LOCK WASHER - PACK OF /8-16 X 3/4 HEX BOLT - PACK OF /8-16 X 3 HEX BOLT - PACK OF GUIDE /8-16 HEX NUT WITH NY-LOK INSERT - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8-16 X 3/4 HEX BOLT - PACK OF /8-16 X 3/4 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW - PACK OF #10 SPLIT LOCK WASHER - PACK OF ROUND BEAD CHAIN (CUT TO 6 ) END COUPLING - ROUND BEAD CHAIN RIGHT HAND SQUEEGEE MOUNT / STOP BRACKET /8-16 X 3/4 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF AXLE BRACKET /8-16 X 1 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF CLAMP, TUBE /8 X 1 1/2 FENDER WASHER - PACK OF /4-20 HEX NUT WITH NY-LOK INSERT PACK OF /8-16 X 3/4 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8 X 1 1/2 FENDER WASHER - PACK OF ROLLER /4-20 X 2 1/2 HEX BOLT - PACK OF /8-16 X 3/4 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF RIGHT ROLLER LEG LEFT ROLLER LEG /2 SPLIT LOCK WASHER - PACK OF /2-13 X 7/8 HEX BOLT PACK OF COMPRESSION SPRING STRING GUARD-PLATED BRUSH / SQUEEGEE ACTUATOR KIT ACTUATOR LIMIT SWITCH KIT #6 HAIR COTTER PIN 1 4

5 CHASSIS ASSEMBLY ITEM PART NO. DESCRIPTION QTY /4 NPT HEX NIPPLE INLINE CANISTER STRAINER 1 264A STRAINER ELEMENT 1 264B GASKET STRAINER LOCATION LABEL 1 5

6 ITEM PART NO. DESCRIPTION QTY FORWARD - REVERSE SWITCH /8 HEX NUT (LARGE NUT) MAIN FRAME ACTUATOR SPRING GUIDE HOSE CLIP /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4-20 X 1 HEX BOLT - PACK OF ACTUATOR MOUNT - REAR METAL CORE QUICKEDGE TRIM ( CUT TO 2.5, 2.75, 2.5 ) METAL CORE QUICKEDGE TRIM (CUT TO 3 ) /8 X 1 5/8 CLEVIS PIN WITH RETAINER - PACK OF /16 SPLIT LOCK WASHER - PACK OF /16-18 X 3/4 HEX BOLT - PACK OF /2-20 HEX JAM NUT - PACK OF SQUEEGEE SHAFT /8-16 HEX NUT WITH NY-LOK INSERT - PACK OF SQUEEGEE LIFT CABLE /16-18 HEX NUT WITH NY-LOK INSERT - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF SQUEEGEE BRACKET /8 DIA. X 3/8 LONG SOCKET HEAD SHOULDER BOLT 5/ PACK OF /8 X 1 5/8 CLEVIS PIN WITH RETAINER - PACK OF /8-16 X 2 HEX BOLT - PACK OF /8 FLANGE NYLINER BALL JOINT /2-13 HEX NUT WITH NY-LOK INSERT - THIN - PACK OF BUSHING - LIFT LEVER /2-13 X 2 HEX BOLT - PACK OF ACTUATOR MOUNT CLAMP BRUSH / SQUEEGEE ACTUATOR KIT ACTUATOR LIMIT SWITCH KIT #6 HAIR COTTER PIN /16-18 X 3/4 HEX BOLT - PACK OF /16 SPLIT LOCK WASHER - PACK OF FRONT MOUNT - SQUEEGEE ACTUATOR /8" DIAMETER X LONG CLEVIS PIN /16-18 X 3/4 HEX BOLT - PACK OF /16 SPLIT LOCK WASHER - PACK OF RUBBER SWITCH BOOT /2 INTERNAL STAR LOCK WASHER #6 HAIR COTTER PIN SWITCH GUARD CLAMP, TUBE /4 SPLIT LOCK WASHER - PACK OF /4-20 X 5/8 HEX BOLT - PACK OF CORD CLAMP /4 SPLIT LOCK WASHER - PACK OF /4-20 X 5/8 HEX BOLT - PACK OF

7 SQUEEGEE ACTUATOR ASSEMBLY 7

8 CURVED SQUEEGEE ASSEMBLY ITEM PART NO. DESCRIPTION QTY REAR SECURING STRAP /16-18 X 1 1/4 HEX HEAD FULL THREADED BOLT - PACK OF HOOKED END REAR SQUEEGEE BLADE - LINATEX REAR SQUEEGEE BLADE - GUM RUBBER CENTER WEDGE FRONT BLADE /16-18 X 1/2 HEX BOLT - PACK OF /16 EXTERNAL STAR LOCK WASHER - PACK OF /32 I.D. X 11/16 O.D. X.051/.080 THICK SAE FLAT WASHER (5/16)-PK /4-20 X 5/8 HEX BOLT - PACK OF /4 SPLIT LOCK WASHER - PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF BUMPER WHEEL MAIN HOUSING /16 SPLIT LOCK WASHER - PACK OF /16-18 X 1 1/4 HEX HEAD FULL THREADED BOLT - PACK OF X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW - PACK OF #6 SPLIT LOCK WASHER - PACK OF SQUEEGEE LEVEL T-KNOB - SQUEEGEE /16-18 HEX NUT WITH NY-LOCK INSERT - PACK OF DOLLY WHEEL MOUNTING BRACKET /32 I.D. X 11/16 O.D. X.051/.080 THICK SAE FLAT WASHER (5/16)-PK ROLLER WHEEL /32 I.D. X 11/16 O.D. X.051/.080 THICK SAE FLAT WASHER (5/16)-PK /16-18 X 1 3/4 HEX BOLT - PACK OF /4-20 X 1 1/2 HEX BOLT - PACK OF /4 SPLIT LOCK WASHER - PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4)-PK CENTER HOLD DOWN CENTER HOLD DOWN SPACER 2 8

9 ONBOARD CHARGER ITEM PART NO. DESCRIPTION QTY /4-20 X 5/8 HEX BOLT - PACK OF /4 SPLIT LOCK WASHER - PACK OF METAL CORE QUICKEDGE TRIM (CUT TO 3.5 X 2) ONBOARDER CHARGER MOUNT X 3/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF EXTERNAL STAR LOCK WASHER - PACK OF BUSHING, SNAP IN #SB87511 HEYCO FUSE DECAL FUSE HOLDER WITH NUT & WASHER AG FAST-ACTING FUSE 4 AMP FUSE HOLDER MOUNT HEX NUT WITH NY-LOK INSERT - PACK OF LIFT HANDLE X 5/8 FLAT HEAD PHILLIPS MACHINE SCREW - PACK OF BATTERY COVER/SEAT PLATE VOLT ONBOARD CHARGER CORD VOLT ONBOARD CHARGER CORD CABLE CLAMP /4 SPLIT LOCK WASHER - PACK OF /4-20 X 5/8 HEX BOLT - PACK OF VOLT ONBOARD CHARGER 120/240 VOLT 21AMP - INCLUDES: 1 520A REPLACEMENT AC CORD AND PANEL ASSEMBLY 1 9

10 ITEM PART NO. DESCRIPTION QTY SEAT - INCLUDES: 1 601A SEAT SWITCH BUTTON, PLUG /4-20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF CABLE CLAMP /4-20 HEX NUT WITH NY-LOK INSERT - PACK OF BATTERY WARNING DECAL /8-16 X 3/4 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF /8 STOWAGE CLIP PROP ROD - BATTERY COVER / SEAT PLATE /8-16 X 3/4 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF FILTER SCREEN ASSEMBLY SOLUTION TANK MOUNTING BRACKET - SINGLE /32 I.D. X 1/2 O.D. X.032/.065 THICK FLAT WASHER (#10) - PACK OF /16 X 11/16 DOME HEAD POP RIVET - ALUMINUM - PACK OF SOLUTION GAGE /16-18 X 5/8 HEX BOLT - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF /16-18 HEX NUT WITH NY-LOK INSERT - PACK OF UPPER MOUNTING BRACKET - RECOVERY TANK /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8-16 X 3/4 HEX BOLT - PACK OF BATTERY BOX FITTING, ELL 3/8 BARB X 1/4 MNPT CORD CLAMP /8" I.D. X 1/2" O.D. VINYL HOSE - (CUT TO 18 ) TUBING CONTROL VALVE /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8-16 X 3/4 HEX BOLT - PACK OF FILTER FITTING 3/4 HOSE BARB AND COLLAR HOSE CLAMP - 9/16 TO 1 1/ /4 DIAMETER X 6 1/2 LONG CONVOLUTED HOSE CARGO NET X 5/8 PAN HEAD PHILLIPS SHEET METAL SCREW - PACK OF /32 I.D. X 1/2 O.D. X.032/.065 THICK FLAT WASHER (#10) - PACK OF SIDE COVER /4-20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF /4 I.D. X 1 1/4 O.D. FENDER WASHER - PACK OF SOLUTION TANK SOLUTION TANK MOUNTING BRACKET - RIGHT /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8-16 X 3/4 HEX BOLT - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8-16 X 3/4 HEX BOLT - PACK OF /8 EXTERNAL E-RING - PROP ROD /16-18 X 3/4 HEX BOLT - PACK OF /16 SPLIT LOCK WASHER - PACK OF /16 I.D. X 3/4 O.D. X.051/.080 THICK WROUGHT WASHER (1/4) - PACK OF BATTERY COVER / SEAT PLATE /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4 EXTERNAL STAR LOCK WASHER - PACK OF /4-20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF /8 X 3/16 DOME HEAD POP RIVET - ALUMINUM - PACK OF OBC WARNING DECAL WIRING HARNESS: BATTERIES TO CONTROLLER /4-20 HEX NUT WITH STARLOCK WASHER - PACK OF

11 SOLUTION TANK ASSEMBLY 11

12 INNER STEERING COLUMN ASSEMBLY ITEM PART NO. DESCRIPTION QTY DECAL - STEERING WHEEL CAP - STEERING WHEEL /16-18 X 3/4 HEX BOLT /16 SPLIT LOCK WASHER /32 I.D. X 1 O.D. X.12 THICK FLAT WASHER (11 GAGE) /16 SQUARE X 1 LONG KEY - STEEL STEERING WHEEL /8 SET COLLAR / STEERING SHAFT - INCLUDES: 1 708A /16-18 X 3/8 SET SCREW - KNURL POINT UPPER STEERING SHAFT /16 SQUARE X 1 LONG KEY - STEEL BEARING, FLANGE FF UPPER COLUMN UNIVERSAL JOINT - STEERING - INCLUDES: 1 713A /16-18 X 3/8 SET SCREW - KNURL POINT NAMING IDENTIFICATION LABEL WARNING - FIRE LABEL TRAN - TORQUE KEYLESS BUSHING SPROCKET /8 SET COLLAR / STEERING SHAFT - INCLUDES: 1 718A /16-18 X 3/8 SET SCREW - KNURL POINT BEARING, FLANGE FF STEERING COLUMN - BASE BEARING, FLANGE FF METAL CORE QUICKEDGE TRIM (CUT TO 6 ) LOWER STEERING SHAFT /16 SQUARE X 1 LONG KEY - STEEL /8 SET COLLAR / STEERING SHAFT - INCLUDES: 1 725A /16-18 X 3/8 SET SCREW - KNURL POINT 1 12

13 ELECTRICAL COMPONENTS PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY BATTERY JUMPER 3/8" RING CIRCUIT BREAKER VAC MOTOR, 36 VOLT PUSH BUTTON SWITCH CARBON BRUSH - VAC MOTOR EMERGENCY STOP TO KEY SWITCH /4 SPADE MALE TERMINAL CONTROLLER TO LCD POTENTIOMETER WIRING ANDERSON TO +/- BATTERY BATTERY, DRY, 6V, 325 AH CONTROLLER TO BRUSH BATTERY, WET, 6V, 325 AH CONTROLLER TO DRIVE MOTOR KEY SWITCH WITH KEY WIRING HARNESS: REPLACEMENT KEY FOR BATTERIES TO CONTROLLER FORWARD - REVERSE SWITCH MAIN WIRING HARNESS EMERGENCY STOP KIT LCD TO SWITCH TOGGLE SWITCH, MOTOR GROUND WIRE CIRCUIT BREAKER - 2 AMP BACK-UP ALARM WIRE FUSE HOLDER W/NUT & WASHER WIRE ASSEMBLY HIGH REFERENCE CIRCUIT BREAKER - 90 AMP WIRE ASSEMBLY LOW REFERENCE V ONBOARD CHARGER - 21 AMP WIRE ASSEMBLY - SWITCH V ONBOARD CHARGER CORD 1 TO BRUSH ACTUATOR V ONBOARD CHARGER CORD SEAT SWITCH AG FAST-ACTING FUSE 4 AMP AUXILIARY HARNESS - CONTROLER X 4 DRIVE WHEEL BRUSH MOTOR CARBON BRUSH - DRIVE WHEEL CARBON BRUSH - BRUSH MOTOR SOLUTION SOLENOID VALVE JUMPER WIRE ACTUATOR MOTOR BRUSH SPEED INPUT WIRE MACHINE CONTROL SYSTEM OVERHEAD LIGHT LCD MODULE HEADLIGHT BACK UP ALARM LONG WIRE TIE - PACK OF EMERGENCY STOP BLOCK /8 X 5 1/2 WIRE TIE - PACK OF 5 5 P3 INPUT / OUTPUT CONTROL CONNECTIONS PIN NO. PIN NO VACUUM MODE INPUT 2 12 BRUSH MODE INPUT 3 TRACTION SPEED INPUT INHIBIT INPUT HIGH SWITCH REF. 5 V. 7 HORN OUTPUT 17 ALARM OUTPUT 8 ON / OFF REF. (B+) 18 ON / OFF INPUT 9 THROTTLE LD. REF. 19 LOW SWITCH REF. OV 10 THROTTLE WIPER 20 THROTTLE HI REF. P2 AUXILLARY INPUT / OUTPUT CONNECTOR PIN NO. PIN NO. 1 SWITCH B+ (BEACON & LIGHTS) 8 SWITCHED B+ (SOLUTION VALVE) 2 AUX. 4 OUTPUT (BEACON & LIGHTS) 9 AUX. 3 OUTPUT (SOLUTION VALVE) 3 AUX. 2 OUTPUT - 10 AUX. 2 OUTPUT + 4 AUX. 1 OUTPUT - 11 AUX. 1 OUTPUT + 5 LOW SWITCH REF. OV 12 HIGH SWITCH REF. 5V 6 AUX. INPUT 1 13 AUX. INPUT 2 7 AUX. INPUT 3 14 AUX. INPUT 4 13

14

15 ITEM PART NO. DESCRIPTION QTY TILT COLUMN COVER BEARING, FLANGE FF UPPER COLUMN PUSH BUTTON SWITCH /8-16 X 1 1/4 HEX BOLT - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF NYLINER - STEERING TILT PIVOT SPACER, STABILIZER BAR BEARING, FLANGE FF NYLINER - STEERING TILT RETAINING RING - PACK OF PARKING BRAKE PEDAL NYLINER - STEERING TILT RETAINING RING - PACK OF BRAKE PEDAL STEP TREAD BUSHING SPACER /4 SPLIT LOCK WASHER - PACK OF /4-20 X 1/2 HEX BOLT - PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4-20 X 1 HEX BOLT - PACK OF /4 SPLIT LOCK WASHER - PACK OF BRAKE CABLE ARM BRAKE CABLE PIVOT BRACKET BRAKE CABLE BLACK AND WHITE MINI KIT HEX NUT WITH STAR LOCK WASHER - PACK OF SOLUTION LEVER AND CABLE ASSEMBLY X 5/8 ROUND HEAD PHILLIPS MACHINE SCREW - PACK OF X 5/8 ROUND HEAD PHILLIPS MACHINE SCREW - PACK OF /4-20 X 1 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF /4 SPLIT LOCK WASHER - PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4-20 HEX NUT WITH NY-LOCK INSERT - PACK OF HEX NUT WITH STAR LOCK WASHER NYLON CABLE CLAMP BUSHING, SNAP IN, #SB87511 HEYCO BEARING, FLANGE FF /8-16 X 1 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF STEERING COLUMN - BASE NYLINER - STEERING TILT RETAINING RING - PACK OF X 3/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF NYLINER - STEERING TILT PARKING BRAKE SPRING ARM #10 SPLIT LOCK WASHER - PACK OF X 5/8 ROUND HEAD PHILLIPS MACHINE SCREW - PACK OF /32 I.D. X 1/2 O.D. X.032/.065 THICK SAE FLAT WASHER (#10) - PACK OF RETRACTABLE PLUNGER - TILT STEERING /2-13 HEX JAM NUT - PACK OF /32 I.D. X 1 1/16 O.D. X.074/.121 THICK SAE FLAT WASHER (1/2) - PACK OF EXTENSION SPRING BRAKE RETURN SPRING BRACKET /4 SPLIT LOCK WASHER - PACK OF /4-20 X 1/2 HEX BOLT - PACK OF X 3/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF CLOUD BURST DECAL 3.5 X COVER - BASE /8-16 HEX NUT WITH NY-LOCK INSERT - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF CLAMP, TUBE 1 16

16 STEERING COLUMN ASSEMBLY 17

17 ITEM PART NO. DESCRIPTION QTY ELECTRICAL PANEL - DECAL RUBBER SWITCH BOOT EMERGENCY STOP KIT EMERGENCY STOP BLOCK /4-20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF /4 EXTERNAL STAR LOCK WASHER - PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF X 1 1/4 ROUND HEAD PHILLIPS MACHINE SCREW - PACK OF #10 EXTERNAL STAR LOCK WASHER - PACK OF WIRING DIAGRAM DECAL ELECTRICAL PANEL MACHINE CONTROL SYSTEM /32 I.D. X 1/2 O.D. X.032/.065 THICK SAE FLAT WASHER (#10) - PACK OF HEX NUT WITH NY-LOK INSERT - PACK OF CLOUD BURST DECAL X SOLUTION TANK PLUG 3" ACTUATOR COVER PANEL /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4 EXTERNAL STAR LOCK WASHER - PACK OF /4-20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF BLACK AND WHITE MINI KIT /4-20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF /4 EXTERNAL STAR LOCK WASHER - PACK OF PANEL - CIRCUIT BREAKER BACK UP ALARM CIRCUIT BREAKER - 90 AMP CIRCUIT BREAKER - 2 AMP TERMINAL BOOT GROUND WIRE M6 X 12.7 HEX HEAD BOLT - PACK OF /4 EXTERNAL STAR LOCK WASHER - PACK OF FORWARD - REVERSE SWITCH - INCLUDES: 1 933A /8 HEX NUT (LARGE NUT) 2 933B /2" INTERNAL STAR LOCK WASHER TOGGLE SWITCH, MOTOR - INCLUDES: 1 933A /8 HEX NUT (LARGE NUT) 2 933B /2" INTERNAL STAR LOCK WASHER KEY SWITCH WITH KEY 1 935A REPLACEMENT KEY FOR PUSH BUTTON SWITCH LCD MODULE 1 18

18 ELECTRICAL PANEL ASSEMBLY 19

19 ITEM PART NO. DESCRIPTION QTY /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4-20 HEX NUT WITH NY-LOK INSERT - PACK OF BUSHING SPACER /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4 SPLIT LOCK WASHER - PACK OF /4-20 X 5/8 HEX BOLT - PACK OF /4-20 X 1 1/4 HEX BOLT - PACK OF /4 SPLIT LOCK WASHER - PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF ACCELERATOR PEDAL ARM PIN, SKIRT LATCH /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4-20 HEX NUT WITH NY-LOK INSERT - PACK OF X 1/4 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF GUIDE /4-20 HEX NUT WITH NY-LOK INSERT - PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4 I.D. X 3/8 O.D. X 3/8 LONG FLANGE BEARING - THROTTLE PEDAL TORSION SPRING - ACCELERATOR PEDAL PIVOT BRACKET - ACCELERATOR /4 I.D. X 3/8 O.D. X 3/8 LONG FLANGE BEARING - THROTTLE PEDAL /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4-20 X 3 HEX HEAD BOLT - PACK OF CORD CLAMP GROUND WIRE X 3/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4 EXTERNAL STAR LOCK WASHER - PACK OF /4-20 X 5/8 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF HEX NUT WITH NY-LOK INSERT - PACK OF COVER - POTENTIOMETER POTENTIOMETER - CURTIS SPEED CONTROL X 1/4 SET SCREW - KNURL POINT - ALLOY - PACK OF POTENTIOMETER ARM ACCELERATOR SPRING SPACER /4-20 X 3 HEX HEAD BOLT - PACK OF /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF PEDAL - ACCELERATOR 1 20

20 ACCELERATOR PEDAL ASSEMBLY 21

21 ITEM PART NO. DESCRIPTION QTY BRUSH MOTOR - INCLUDES: BRUSH MOTOR GEAR BOX REPLACEMENT CARBON BRUSH - BRUSH MOTOR A BRUSH MOTOR BREATHER ASSEMBLY MAIN LIFT BAR FRONT STABILIZER BAR /8" DIAMETER X LONG CLEVIS PIN /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4-20 HEX NUT WITH NY-LOK INSERT - PACK OF #6 HAIR COTTER PIN BALL JOINT REAR STABILIZER BAR /2 I.D. X 1 3/32 O.D. X.074/.121 THICK FLAT WASHER (7/16) - PACK OF /2-13 HEX NUT WITH NY-LOK INSERT - THIN - PACK OF BRUSH MOTOR MOUNT BUMPER BUTTON BRUSH MOTOR PLATE X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF /16 SPLIT LOCK WASHER - PACK OF /8-16 X 1 HEX BOLT - PACK OF INSIDE SPLASH GUARD STRAP REAR SKIRT RUBBER SKIRT RUBBER SECURING STRAP INSIDE SPLASH GUARD STRAP FRONT SKIRT RUBBER X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF /8-16 X 1 1/4 HEX BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF PIVIOT SPACER, STABILIZER BAR /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF PANHARD ROD MOUNT RUBBER BALL END JOINT /2-13 X 2 HEX BOLT - PACK OF /2-20 HEX JAM NUT - PACK OF PANHARD ROD FRONT LIFT BAR ACTUATOR SPRING GUIDE /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4-20 X 1 HEX BOLT - PACK OF STUD TERMINAL BOOT - RUBBER 2 22

22 UPPER BRUSH DRIVE ASSEMBLY 23

23 ITEM PART NO. DESCRIPTION QTY HOSE - VINYL 1/2" I.D. X 3/4" O.D.(CUT TO 18 ) HOSE - VINYL 1/2" I.D. X 3/4" O.D. (CUT TO 2 ) TEE - 3/8 X 3/8 X 1/ HOSE - VINYL 3/8" I.D. X 1/2" O.D. (CUT TO 6") DEGREE SOLUTION FEED TUBE SKIRT MOUNT BRACKET - LEFT HAND /2 X 2 7/8 CLEVIS PIN RETAINING RING - PACK OF BUMPER WHEEL LEFT SIDE SKIRT X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF BUMPER WHEEL AXLE LEFT SIDE SKIRT BLADE LEFT SIDE SKIRT STRAP #6 HAIR COTTER PIN BRUSH MOTOR PLATE RETAINING RING /6" SQUARE X 1" LONG KEY - PACK OF LEFT DRIVE CASTING ASSEMBLY - INCLUDES: RIGHT DRIVE CASTING ASSEMBLY - INCLUDES: DRIVE CASTING A DRIVE LUG B /4-20 X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF C BUSHING SPACER D DRIVE PLATE LATCH E /8 I.D. X 5/8 O.D. X.031 THICK WAVE SPRING WASHER - PACK OF F /16 SPLIT LOCK WASHER - PACK OF G /16-18 X 1 HEX BOLT - PACK OF H RUBBER MOUNT I DRIVE HUB PAD - SEE ACCESSORIESS PAGE FOR TYPES PAD DRIVER 17" - INCLUDES: C PAD HOLDER ASSEMBLY - INCLUDES: A SPLIT RETAINER - PAD HOLDER RING B #6 X 5/8 PAN HEAD PHILLIPS SHEET METAL SCREW POLYBLOCK TUFT PAD DRIVER POLYBLOCK NYLON BRUSH POLYBLOCK NYLON GRIT BRUSH POLYBLOCK WIRE SCRUB BRUSH POLYBLOCLK SCRUB GRIT BRUSH /16-18 X 1 HEX BOLT - PACK OF /16 SPLIT LOCK WASHER - PACK OF /32 I.D. X 1 O.D. X.12 THICK FLAT WASHER (11 GAGE) - PACK OF X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF INSIDE SPLASH GUARD STRAP SIDE SKIRT FRONT BLADE BUMPER WHEEL AXLE X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF #6 HAIR COTTER PIN BUMPER WHEEL RIGHT SIDE SKIRT RETAINING RING - PACK OF /2 X 2 7/8 CLEVIS PIN RIGHT SIDE SKIRT BLADE RIGHT SIDE SKIRT STRAP LANYARD #10 SPLIT LOCK WASHER - PACK OF X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW - PACK OF SKIRT MOUNT BRACKET - RIGHT HAND /8 SPLIT LOCK WASHER - PACK OF /8-16 X 3/4 HEX BOLT - PACK OF HOSE - VINYL 3/8" I.D. X 1/2" O.D. (CUT TO 12 ) SOLUTION SOLENOID VALVE /32 I.D. X 5/8 O.D. X.051/.080 THICK SAE FLAT WASHER (1/4) - PACK OF /4 EXTERNAL STAR LOCK WASHER - PACK OF /4-20 X 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF SOLUTION VALVE GUARD /8 X 5 1/2 TIE WRAP - PACK OF

24 LOWER BRUSH DRIVE ASSEMBLY 25

25 ITEM PART NO. DESCRIPTION QTY VAC MOTOR FILTER VAC MOTOR SCREEN VAC MOTOR COVER X 1 ROUND HEAD PHILLIPS MACHINE SCREW - PACK OF X 5/8 PAN HEAD PHILLIPS SHEET METAL SCREW - PACK OF RECOVERY TANK LID ASSEMBLY BLACK RING, RECOVERY TANK A #8 X 1/2 PAN HEAD PHILLIPS SHEET METAL SCREW - PACK OF B LID - CLEAR, RECOVERY TANK C LID CHAIN, RECOVERY TANK RECOVERY TANK LID GASKET HEX NUT WITH NY-LOK INSERT - PACK OF NYLON HOSE CLAMP /32 TO 1 13/16 DIAMETER FLOAT SCREEN ASSEMBLY GASKET - VAC MOTOR VAC MOTOR, 36 VOLT REPLACEMENT CARBON BRUSH /4-20 X 4 1/2 FULLY THREADED STUD - PACK OF CABLE CLAMP /32 I.D. X 5/8 O.D. X.051/0080 THICK SAE FLAT WASHER (1/4) - PACK OF /4-20 HEX NUT WITH NY-LOK INSERT - PACK OF GASKET - 1 1/2" I.D. X 3 O.D SPRING CLIP - HOSE #6 SPLIT LOCK WASHER - PACK OF X 3/8 ROUND HEAD PHILLIPS MACHINE SCREW - PACK OF VACUUM HOSE WITH CUFFS DRAIN HOSE, CRUSHPROOF HOSE CLAMP /16 STAINLESS HOSE TUBE DRAIN PLUG PLUG STRAP /8-16 X 3/4 HEX HEAD BOLT - PACK OF /8 SPLIT LOCK WASHER - PACK OF /8 I.D. X 7/8 O.D. X.064/.104 THICK WROUGHT WASHER (5/16) - PACK OF HOSE CLAMP - 1 9/16" TO 2 1/2" DIAMETER RECOVERY TANK EXHAUST MUFFLER TUBE /8 X 11" WIRE TIE FLEXIBLE VACUUM MOTOR DISCHARGE HOSE VAC COVER INSULATION - BOTTOM VAC COVER INSULATION - SIDE - SMALL /4 SPADE MALE TERMINAL 10 X 12 YELLOW HOSE CLAMP - 1 9/16" TO 2 1/2" DIAMETER VAC COVER INSULATION - TOP VAC COVER INSULATION - SIDE - LARGE I.D. X.875 O.D. X.075 THICK FLAT WASHER - PACK OF #10 EXTERNAL STAR LOCK WASHER - PACK OF X 1 1/2 TRUSS HEAD PHILLIPS MACHINE SCREW - PACK OF RECOVERY TANK LID GASKET RECOVERY TANK LID ASSEMBLY BLACK RING, RECOVERY TANK A #8 X 1/2 PAN HEAD PHILLIPS SHEET METAL SCREW - PACK OF B LID CHAIN, RECOVERY TANK C LID - CLEAR, RECOVERY TANK X 5/8 PAN HEAD PHILLIPS SHEET METAL SCREW - PACK OF GASKET - 1 X 1/4 2 26

26 RECOVERY TANK 27

27 ACCESSORIES PART NO. DESCRIPTION BLACK STRIP PAD - CASE UHS CLEANBUFF PAD - CASE LITE BLUE SOFT FINISH PAD - CASE SPRING CLIP PAD HOLDER SET POLYBLOCK TUFT PAD DRIVER POLYBLOCK NYLON BRUSH POLYBLOCK NYLON GRIT BRUSH POLYBLOCK WIRE SCRUB BRUSH POLYBLOCK SCRUB GRIT BRUSH HEADLIGHT KIT HEADLIGHT BULB OVERHEAD LIGHT KIT STROBE LIGHT BULB BATTERY AMP HOUR - 6 VOLT DC - DRY BATTERY AMP HOUR - 6 VOLT DC - WET BATTERY AMP HOUR - 6 VOLT DC - WET AUTO FILL BATTERY SYSTEM LOW WATER BATTERY ALARM OFF BOARD CHARGER ADAPTOR VAC MOTOR - 36 VOLT VAC MOTOR, 36VOLT WET PICKUP KIT, INCLUDES: CONNECTOR, ALUMINUM VACUUM HOSE, 7 FOOT HOSE STRAP TOOL - SQUEEGEE WITH WHEELS WAND SET 1 1/2 - INCLUDES LOWER WAND - 1 1/ UPPER WAND - 1 1/ BRUSH / SQUEEGEE KIT, INCLUDES: CONNECTOR, ALUMINUM STEEL WAND, 1 PIECE VACUUM HOSE, 7 FOOT BRUSH / SQUEEGEE TOOL SLIP RESISTANT 12 X 3 1/2 WHEEL CHAMP 3329 ORIG REV. E NSS Enterprises, Inc Frenchmens Road, Toledo, Ohio PHONE (419) FAX (419) NSS Enterprises, Inc. European Distribution Centre Unit II, Pinfold Trading Estate * 55 Nottingham Road STAPLEFORD, NOTTINGHAM NG9 8AD ENGLAND U.K. PHONE: (44) * FAX: (44)