PARTSBOOK. Hall Manufacturing, Inc E. Washington Ave., P.O. Box Drawer 5638 North Little Rock, AR (501)

Transcription

1 540 RPM

2 2

3 PARTSBOOK This part of the manual contains part numbers and illustrations based on the latest information available at the time of print. Hall Manufacturing, Inc. reserves the right to make changes at any time without notice or obligation. Additional copies of the manuals are available from your local Bush-Whacker dealer. Hall Manufacturing, Inc E. Washington Ave., P.O. Box Drawer 5638 North Little Rock, AR (501) Always use genuine Bush-Whacker replacement parts, available through the network of authorized dealers. Explanation of the terms in the Partsbook Ref. No. Refers to the numbered parts in an illustration Part No. Refers to the part number of the part. This is what you use when ordering new parts, as well as description and quantity. Description Gives the description of the part Qty Quantity listed for each component on the illustration, not the total quantity of that part used on the entire machine. Remarks any comments (refers to detail pages of parts, etc.) 3

4 ST-180 Elite Assembly Breakdown 4

5 ST-180 Assembly Breakdown Ref. No. Description Page Number 1 Tongue Assembly 6 2 Divider Box Divider Box Shield Assembly 37 4 Center Gearbox Shield Assembly 38 5 Center Gearbox Left Wing Deck Assembly (Part #5101) N/A 7 Wing Gearbox Shield Assembly 36 8 Left Wing Gearbox Wing Axle Arm Assembly Wing Lift Cylinder Level Rod Assembly Center Lift Cylinder Mounting Point Center Lift Cylinder Center Pivot Assembly Right Wing Gearbox Wing Shock Absorber Assembly Wing Skid Shoe Right Wing Assembly (Part #5102) N/A 19 Wing Drive Shaft Center Deck Assembly (Part #2963) N/A 21 Hinge Pins (Part #2961) N/A 22 Center Skid Shoe 32 Not Shown Hydraulic Hose Plan 34, 54 Not Shown Hydraulic Valve 35 Not Shown Travel Bar Assembly 31 Not Shown Intermediate Drive Shaft 14 Not Shown CV Drive Shaft Not Shown Main Drive Shaft 8-9 Not Shown Center Rotor Bar Assembly 22 Not Shown Wing Rotor Bar Assembly 23 Not Shown All Chain Guard Components and Assemblies Not Shown Blade Bolt Access Cover (Part # ) N/A Not Shown Hinge Roll Pin (Part #2556) N/A Not Shown Winch Stand Assembly 42 5

6 Tongue with Swivel Clevis Swivel Tongue Only Clevis Swivel Bolt Washer Nut Bolt Nut Bolt Level Rod Pin Cotter Pin Zerk 2 6

7 Tongue Jack Mounting Assembly Jack Nut Washer Plate Nut 1 7

8 3913 Main Drive Shaft 8

9 3913 Main Drive Shaft Parts List Slide Collar Yoke Slide Collar Kit Cross Kit Grease Fitting Outer Tube Yoke Outer Roll Pin Outer Tube (Steel) Inner Tube (Steel) Inner Roll Pin Inner Tube Yoke Quick Disconnect Yoke QD Pin Kit Shield Bell Outer Shield Ring Shield Screw Outer Shield Tube Inner Shield Tube Shield Safety Chain Inner Shield Ring Outer Half Shield Complete Inner Half Shield Complete Complete Shield Assembly Outer Half Shaft Complete Inner Half Shaft Complete 1 9

10 4940 C.V. Drive Shaft

11 4940 C. V. Drive Shaft Parts List Slide Collar CV Yoke CV Cross Kit Grease Fitting CV Body Outer Tube Yoke Outer Roll Pin Outer Tube (Steel) Inner Tube (Steel) Inner Roll Pin Tube, Yoke, Inner Yoke 1 3/4 z Cross Kit Shield Screw Shield Cone Shield Support Shield Support Inner Shield Support Outer Safety Shield Outer Shield Tube Inner Shield Tube Shield Safety Chain Complete Shield Assembly CV Half Shaft Complete Inner Half Shaft Complete Ball Collar Kit Taper Pin Kit Washer M5 6 11

12 3306 Divider Gear Box (See Maintenance Section for Required Lubricant) 12

13 3306 Divider Gear Box (See Maintenance Section for Required Lubricant) Housing Gear Cap Bearing Cone Bearing Race Seal Input Shaft Bolt Washer Lock Nut Oil Plug Vent Plug Lock Washer Washer Shim AR Shim AR Shim AR Seal Shaft Bearing Cone Bearing Race Retaining Ring Spacer Seal Cap Shim AR Shim AR Shim AR Cap Race 1 13

14 3956 Intermediate Drive Shaft Splined Yoke Cross Kit Grease Fitting Flange Complete Clutch Assembly Bolt with Nut Flange Yoke Bushing Clutch Disk Clutch Plate Inner Plate Splined Hub Bolt with Nut Outer Plate Spring 1 14

15 5107 Level Rod Assembly Front Level Rod Turnbuckle Nut Rear Level Rod Nut Bolt Cotter Pin Pin 1 15

16 5168 Gear Box Right Wing (See Maintenance Section for Required Lubrication) 16

17 5168 Gear Box Right Wing (See Maintenance Section for Required Lubrication) HOUSING SIDE COVER PLATE GEAR INPUT SHAFT OUTPUT SHAFT BEARING CUP BEARING CONE BEARING CUP BEARING CONE BEARING CUP BEARING CONE SEAL SEAL GASKET 1-AR GASKET 1-AR GASKET AR SHIM AR SHIM AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SPACER COTTER PIN COTTER PIN BOLT BOLT NUT NUT LOCK WASHER LOCK WASHER DRAIN PLUG FILL PLUG RETAINING RING RETAINING RING RETAINING RING INSPECTION COVER SEAL PROTECTOR GEAR 1 17

18 5169 Gear Box - Left Wing and Center (See Maintenance Section for Required Lubrication) 18

19 5169 Gear Box - Left Wing and Center (See Maintenance Section for Required Lubrication) HOUSING SIDE COVER PLATE GEAR INPUT SHAFT OUTPUT SHAFT BEARING CUP BEARING CONE BEARING CUP BEARING CONE BEARING CUP BEARING CONE SEAL SEAL GASKET 1-AR GASKET 1-AR GASKET AR SHIM AR SHIM AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SHIM 1-AR SPACER COTTER PIN COTTER PIN BOLT BOLT NUT NUT LOCK WASHER LOCK WASHER DRAIN PLUG FILL PLUG RETAINING RING RETAINING RING RETAINING RING INSPECTION COVER SEAL PROTECTOR GEAR 1 19

20 4005 Complete Wing Drive Shaft 20

21 4005 Complete Wing Drive Shaft Parts List Quick Disconnect Yoke Cross Kit Grease Fitting Outer Tube Yoke Outer Roll Pin Outer Tube (Steel) Grease Fitting Inner Tube (Steel) Inner Roll Pin Inner Tube Yoke Complete Clutch Assembly Outer Shield Ring Shield Bell Shield Screw Outer Shield Tube Inner Shield Tube Shield Safety Chain Inner Shield Ring Outer Shield Complete Inner Shield Complete Complete Shield Assembly Outer Half Shaft Complete Inner Half Shaft Complete QD Pin Kit Bolt with Nut Flange Yoke Bushing Clutch Disk Clutch Plate Inner Plate Splined Hub Bolt with Nut Outer Plate Spring 1 21

22 Center Rotor Bar Assembly Remarks Center Blade Bar 1 1A 5172 Center Blade Bar with Stump Jumper REF Updraft Blade, CCW Bolt Washer Nut Output Shaft Nut Cotter Pin Washer 2 Only needed when using Stump Jumper 22

23 Wing Rotor Bar Assembly Remarks Wing Blade Bar 1 1A 5172 Wing Blade Bar with Stump Jumper REF Updraft Blade, CCW 2 Right Wing Not Shown 3094 Updraft Blade, CW 2 Left Wing Bolt Washer Nut Output Shaft Nut Cotter Pin Washer 2 Only needed when using Stump Jumper 23

24 Center Pivot Assembly Remarks Center Pivot Bolt Nut Axle Arm (Dual) Bolt Dual Spindle 1 Spindle Only Bolt Washer Nut Spring Spring 2 24

25 2448 Hub Assembly Remarks 2448 Complete Hub Assembly REF Includes Items 2-5,9, Hub with Cups and Studs only Inner Race Inner Bearing Outer Race Outer Bearing Spindle Washer Spindle Nut Dust Cap Seal Stud Bolt with Nut Cotter Pin Grease fitting 1 25

26 2649 Lift Cylinder Clevis Cap Rod Cap Piston Rod Tube Tie Rod Pin Third Lock Rod Clevis Set Screw Nut Stroke Control Kit Piston Nut Vent Plug Seal Kit Restrictor 1 26

27 Center Lift Cylinder Mounting Point Mounting Block Pin with Hair Pins Bolt Nut 1 27

28 Wing Shock Absorber Assembly Plunger Spring Spring Guide Bolt Washer Nut Ratchet Jack Pin Clip Pin 4 28

29 Wing Axle Arm Assembly Left Wing Axle Arm 1 Not Shown 5121 Right Wing Axle Arm Pin Bolt Nut Single Spindle Only 1 REF 2300 Complete Left Wing Tail Wheel Assembly 1 REF 2309 Complete Right Wing Tail Wheel Assembly 1 29

30 4879 Wing Lift Cylinder Clevis Cap Rod Cap Piston Rod Tube Tie Rod Pin Nut Piston Nut Vent Plug Seal Kit Restrictor Rod Clevis Set Screw 1 30

31 Travel Bar Assembly Travel Bar Bolt Washer Nut 1 31

32 Center Skid Shoe Assembly Skid Shoe Bolt Washer Nut 2 32

33 Wing Skid Shoe Assembly Wing Skid Shoe Bolt Washer Nut 2 33

34 Hydraulic Hose Plan NOTE 1 USE THIS CONFIGURATION WHEN THEY ARE 3 SEPARATE REMOTES ON THE FENDER MOUNTED VALVE. NOTE 2 THE REPHASING KIT ITEM 9 IS USED WHEN CHANGING FROM THE REGULAR HYDRAULIC SYSTEM ( DIAGRAM ) TO THE HYDRAULIC SYSTEM WITH REPHASING CYLINDERS. Remarks Hose Wing Cylinder 2 See details on page Restrictor Fitting Vent Plug Fitting 1 See NOTE Center Cylinder 1 See details on page Spool Valve (Open Center) 1 See NOTE 1 8 A Spool Valve (Closed Center) 1 See NOTE 1 9 Not shown 5007 Rephasing Kit 1 34

35 3362 Hydraulic Valve Open Center Valve Closed Center Valve REF Detent Kit High Pressure Relief Valve Kit Handle Assembly Open Center Plug Closed Center Plug REF Spring Repair Kit 1 35

36 Wing Gearbox Shield Assembly Shield Cover Washer Washer Bolt 4 36

37 Divider Gearbox Shield Assembly Shield Cover Nut Washer Bolt Hose Holder Bolt Lock Washer 4 37

38 Center Gearbox Shield Assembly Shield Face Plate Lock Washer Bolt Screw Operator s Manual Holder Bolt Washer Nut Flip Shield 1 38

39 Chain Guard Assembly SINGLE ROW DOUBLE ROW REF LEFT RIGHT LEFT RIGHT A B 5183L 5183R 5184L 5184R C 5185L 5185R 5186L 5186R D 5187L 5187R 5188L 5188R E 5189L 5189R 5190L 5190R F 5191L 5191R 5192L 5192R G 5193L 5193R 5194L 5194R H 5195L 5195R 5196L 5196R I 5197L 5197R 5198L 5198R J

40 Chain Guard Assembly Components Ref. No. Part No. Description 1 - CHAIN GUARD PLATE CHAIN SINGLE ROW Not Shown 3588 CHAIN DOUBLE ROW CLAMP BOLT WASHER NUT Not Shown - CABLE 40

41 Chain Guard Assembly Components PART NUMBERS QUANTITIES Ref. PLATE CABLE CHAIN CLAMP BOLT WASHER NUT A B C D E F G H I J

42 Winch Stand Assembly Winch Assembly with Cable Winch Stand Cap Winch Stand Pin Hair Pin Bolt Nut 1 Not Shown 2508 Pulley 1 42

43 Optional Equipment and Other Items not Illustrated 43

44 ST-120 ELITE Counter Weight Assembly Remarks Counter Weight Frame Nut Washer Bolt Skid Shoe LB. Weight 3 Not Shown LB. Weight AR Not Shown LF. Weight AR Not Shown LB. Weight AR Spacer for 100 LB. Weight 4 Not Shown 3240 Spacer for 75 LB. Weight AR Not Shown 3241 Spacer for 50 LB. Weight AR Not Shown 3242 Spacer for 25 LB. Weight AR Chain Guard Assembly, Single Row 1 Assembly details on page Chain Guard Assembly, Double Row 1 Assembly details on page Chain Guard Assembly, Single Row 1 Assembly details on page Chain Guard Assembly, Double Row 1 Assembly details on page 45 44

45 Counter Weight Chain Guard Assembly, PN: Chain Guard Plate Chain Link for Single Curtain 11 Not Shown 3588 Chain Link for Double Curtain Clamp Bolt Washer Nut Cable 1 45

46 Tongue with Fixed Clevis Tongue Only Clevis Bolt Nut Level Rod Pin Cotter Pin 4 46

47 Tongue with Bulldog Hitch Tongue Only with Bulldog Hitch Nut Level Rod Pin Cotter Pin Bolt 2 47

48 Hydraulic Hose Plan for Rephasing Cylinder System NOTE 1 USE THIS CONFIGURATION WHEN THEY ARE 3 SEPARATE REMOTES ON THE FENDER MOUNTED VALVE. NOTE 2 THE REPHASING KIT ITEM 15 IS USED WHEN CHANGING FROM THE REGULAR HY- DRAULIC SYSTEM ( DIA- GRAM ) TO THE HYDRAULIC SYSTEM WITH REPHASING CYLINDERS. Remarks Hose Wing Cylinder 2 See details on page Restrictor Fitting Right Wing Rephasing Cylinder 1 See detail on page Hose Center Rephasing Cylinder 1 See detail on page Hose Fitting 1 See NOTE Left Wing Rephasing Cylinder 1 See detail on page Spool Valve (Open Center) 1 See NOTE 1 11 A Spool Valve (Closed Center) REF Optional Hose Fitting Vent Plug Rephasing Kit 1 See NOTE 2 48

49 2943 Center Lift Cylinder for Rephasing System Clevis Cap Rod Cap Piston Rod Tube Tie Rod Pin Third Lock Rod Clevis Set Screw Nut Stroke Control Kit Piston Nut Vent Plug Seal Kit Restrictor 1 49

50 3673 Right Wing Rephasing Cylinder Barrel Rod Nut Piston Gland Rod Jam Nut Clevis Bolt Washer Nut Pin Clip Pin 2 Not Shown 3857 Seal Kit 1 50

51 3667 Left Wing Rephasing Cylinder Barrel Rod Nut Piston Gland Rod Jam Nut Clevis Bolt Washer Nut Pin Clip Pin 2 Not Shown 3856 Seal Kit 1 51

52 Items not Illustrated Part No. Description Qty 2484 Standard Solid Rubber Tire and Wheel Rim for 2490 Tire REF Standard Aircraft Type Tire and Wheel REF Optional Aircraft Type Tire and Wheel REF 2565 Rim for 2564 Tire REF 2622 Foam Filled Implement Tires and Wheel REF Aircraft Tire Only REF 3276 Tube for 26 Aircraft Tire REF Aircraft Tire Only REF Tube for 28 Aircraft Tire Foam Filled Aircraft Tire and Wheel REF REF 52

53 Notes 53