CENTURY 20 SERIES 2 & 3 CAR CARRIERS INSTALLATION, OPERATION, MAINTENANCE & PARTS

Transcription

1 CENTURY L E G E N D A R Y L E A D E R S H I P OWNER S MANUAL 20 SERIES 2 & 3 CAR CARRIERS INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. CENTURY Miller Industries Towing Equipment Inc Hilltop Drive FORM NO Ooltewah, Tennessee PRICE $25.00

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3 Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the 20 Series Car Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 20 Series Car Carrier in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Miller Industries, Hermitage, PA, Phone: , FAX The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. VI-1

4 ALUMINUM BED ASSEMBLY FULL SIDE A * BED WITH OVERHEAD RACK NOT SHOWN. 24 VI-2

5 ALUMINUM BED ASSEMBLY FULL SIDE REF. NO. PART NO. REQ D NUMBER DESCRIPTION 1 1 * CARRIER BED WELDMENT WINCH - 4 TON WORM SPACER, WINCH BRACKET WINCH FRAME - 4 TON WORM WINCH CABLE ASSEMBLY 6 1 * CAB PROTECTOR WELDMENT - SPECIFY CHASSIS COVER PLATE ANTI-TILT PLATE 9 1 * HOSE TRAY 10 * BEARING PAD KIT - (TOP) 10A * BEARING PAD KIT - (BOTTOM) HOSE CLAMP WELDMENT LIGHT 2.5" AMBER REFLEX LED (MCL59AB) LIGHT 2.5" RED REFLEX LED (MCL59RB) LIGHT 2.5" GROMMET A MARKER LIGHT, AMBER BED FILLER PLATE X 5/8" BHSCS SS J-BAR ROLLER (OPTION) TRAY MAT LED MID BODY TURN SIGNAL (24 & UP) STOP BARS FRONT SAFETY CHAIN ASSEMBLY - 5/16" x KEY HOLE PLATE /8-16 x 1-1/4" CARRIAGE HEAD BOLT SS /8-16 HEX NUT SS /8 LOCK WASHER SS * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-3

6 STEEL BED ASSEMBLY * BED WITH OVERHEAD RACK NOT SHOWN. VI-4

7 STEEL BED ASSEMBLY REF. NO. PART NO. REQ D NUMBER DESCRIPTION 1 1 * CARRIER BED WELDMENT (REM. RAIL) WINCH - 4 TON WORM SPACER, WINCH BRACKET WINCH FRAME - 4 TON WORM WINCH CABLE ASSEMBLY 6 1 * CAB PROTECTOR WLDMT - SPECIFY CHASSIS COVER PALTE ANTI-TILT PLATE 9 1 * HOSE TRAY REAR REMOVABLE RAIL - STEEL MID REMOVABLE RAIL - STEEL (22 ONLY) * MID REMOVABLE RAIL - STEEL (24 THRU 30 ) 12 2 * FRONT REMOVABLE RAIL - STEEL LYNCH PIN BEARING PAD HOSE CLAMP WELDMENT LIGHT 2.5" AMBER REFLEX LED (MCL59AB) LIGHT 2.5" RED REFLEX LED (MCL59RB) LIGHT 2.5" GROMMET MID BODY TURN SIGNAL (24 & UP) LED MID BODY TURN SIGNAL (24 & UP) JUNCTION BOX FRONT SAFETY CHAIN ASSEMBLY - 5/16" x 8 * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-5

8 MOUNTING & TILT FRAME ASSEMBLY BEZEL TYPE LH RH TAIL LIGHT HOUSING FASTENER KIT (ONE SIDE) PART QTY NUMBER DESCRIPTION HORIZONTAL S.S VERTICAL S.S HORIZONTAL BLK VERTICAL BLK /8-16 x 1-1/4 CARR. HD. BOLT SS /8-16 HEX NUT SS /8 LOCK WASHER SS BEZEL FASTENER KIT (ONE SIDE) PART QTY NUMBER DESCRIPTION /4-20 x 3/4 RHMS SS /4-20 LUG NUT Z /4 LOCK WASHER SS * 3 OR 4 CAR WITH OVERHEAD RACK NOT SHOWN. VI-6

9 MOUNTING & TILT FRAME ASSEMBLY REF. NO. PART NO. REQ D NUMBER DESCRIPTION TILT FRAME - W/L (SINGLE AXLE) TILT FRAME - W/L (TANDEM AXLE) TILT FRAME - W/L (TANDEM AXLE) 26 & UP TAIL LIGHT HOUSING (RH) TAIL LIGHT MTG. BKT. (RH) ALL SERIES TAIL LIGHT HOUSING (LH) TAIL LIGHT MTG. BKT. (LH) ALL SERIES L-ARM STORAGE TUBE BRACKET (4-CAR) L-ARM STORAGE TUBE BRACKET PLATE, LIGHT MOUNTING (RH) PLATE, LIGHT MOUNTING (LH) LIGHT 6" OVAL RED LED LIGHT 6" OVAL REVERSE LED LIGHT 6" OVAL GROMMET LIGHT 2.5" RED FEFLEX LED (MCL59RB) LIGHT 2.5" GROMMET LICENSE PLATE ILLUMINATOR LIGHT CONTROL BOX W/BASE & WIRE TOW LIGHT SOCKET BACK UP ALARM BACK UP ALARM GROMMET JUNCTION BOX CONTROL STA. DECAL, 5 SPOOL (LH) CONTROL STA. DECAL, 3 or 4 CAR (LH) CONTROL STA. DECAL, 4 SPOOL (LH) CONTROL STA. DECAL, 5 SPOOL (RH) CONTROL STA. DECAL, 3 or 4 CAR (RH) CONTROL STA. DECAL, 4 SPOOL (RH) SAFETY PIN (1-1/4" x 14" CR) SAFETY PIN HDW. ( ) MUD FLAP ANGLE L CONTROL BOX HOOD WLMT (LH) R CONTROL BOX HOOD WLMT (RH) CONTROL BOX SUPP. CHANNEL (LONG) ITEMS #25, 26, 27 COMPLETE ASSY MUD FLAP MTG. BKT MOUNTING BRKT. WLMT BAR, MUD FLAP SUPPORT (S.S.) 31 2 * MUD FLAP 24" x 24" MOUNTING FRAME (SINGLE AXLE) MOUNTING FRAME ( TANDEM) PIN, PIVOT (SINGLE AXLE) PIN, PIVOT (TANDEM AXLE) 34 * BEARING PAD MOUNTING ANGLE SPACER, MOUNTING BRACKET STABILIZER (W/L) END CAP WELDMENT SAFETY CHAIN * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-7

10 WHEEL LIFT ASSEMBLY VI-8

11 WHEEL LIFT ASSEMBLY REF. NO. PART NO. REQ D NUMBER DESCRIPTION OUTER BOOM WELDMENT INNER BOOM WELDMENT PIVOT PIN, WHEEL LIFT WHEEL LIFT CYLINDER PIN PIN, EXTEND CYLINDER PIVOT PIN, LIFT CYLINDER WELDMENT WHEEL LIFT CYLINDER BEARING PAD, NYLATRON (INNER BOOM) WHEEL LIFT EXTEND CYLINDER PIN, EXTEND CYLINDER PIVOT SNAP RING 1" INNER CROSSBAR WELDMENT SCREW 1/2-13 x 1" GR 5 HHCS SPECIAL THRUST WASHER PIVOT PIN BUSHING DECAL TIE DOWN STRAP TIE DOWN RATCHET ASSEMBLY STRAP RATCHET ASSY. - 3 OR 4 CAR W/RACK L-ARM L-ARM - 3 OR 4 CAR W/RACK OUTER CROSSTUBE ASSY. - LH (COMPLETE) OUTER CROSSTUBE ASSY. - LH (COMPLETE) - 3 OR 4 CAR W/RACK OUTER CROSSTUBE ASSY. - RH (COMPLETE) OUTER CROSSTUBE ASSY. - RH (COMPLETE) - 3 OR 4 CAR W/RACK BRACKET, TIE DOWN STRAP - NOT 4 CAR /8-11 x 4-1/2" CARRIAGE BOLT GR5 Z - NOT 4 CAR /8" SAE FLAT WASHER Z - NOT 4 CAR /8-11 NYLON LOCK NUT Z - NOT 4 CAR STORAGE TUBE STORAGE TUBE - 3 OR 4 CAR W/RACK VI-9

12 HYDRAULICS RETURN NOTE: SIZE OF COMPONENTS SHOWN ARE FOR ILLUSTRATION ONLY. ALSO ILLUSTRATION IS FOR 24 AND UP. VI-10

13 HYDRAULICS REF. NO. PART NO. REQ D NUMBER DESCRIPTION OIL RESERVOIR (22 ) OIL RESERVOIR (24 & UP) WINCH MOTOR, 4 TON WINCH MOTOR, 5/6 TON 3 1 * PTO PUMP (15 GPM) BED TILT CYLINDER LOCK VALVE (22 ) BED TILT CYLINDER LOCK VALVE (24 & UP) HYD. FITTING 3/4" MORB x 3/4" FP WHEEL LIFT LOCK VALVE CYLINDER, WHEEL LIFT UP/DN CYLINDER, BED TILT (22 ) CYLINDER, BED TILT (24 & UP) VALVE BODY, 5 SPOOL CYLINDER, WHEEL LIFT EXTEND CYLINDER, BED EXTEND SIGHT GLASS CAP, OIL RESERVOIR 15 * SKUFF JACKET HYDRAULIC FITTING 8MJ-16MB HYDRAULIC FITTING 1" HOSE BARB MB HYDRAULIC FITTING 8MJ-8MB HYDRAULIC FITTING 8MJ-8MJ HYDRAULIC FITTING 8MJ-8MB 90 DEG HYDRAULIC FITTING 6MJ-6MP 45 DEG HYDRAULIC FITTING 6MJ-6MB 90 DEG HYDRAULIC FITTING 4FP-4FP-4MP BRANCH "T" HEX BUSHING 3/8" x 1/4" (151157X) HYDRAULIC FITTING 6MJ-4MP 90 DEG LOCK ON STEM, 3/4" MALE NPT HOSE RETURN 3/4" x 20 LONG HOSE SUCTION 1" x 11 LONG HYDRAULIC FITTING 1" HOSE BARB MP HYDRAULIC FITTING 1" 90 DEG. STREET ELL HOSE 4M2T-6FJX-6FJX 1/4 x HOSE 4M3K 6FJX-6FJX 1/4 x HOSE 4M3K 6FJX-6FJX 1/4 x HOSE 8M3K 8FJX-8FJX 1/2 x HOSE 4M3K 6FJX-6FJX 1/4 x HOSE 8M3K 8FJX-8FJX 1/2 x HOSE 8M3K 8FJX-8FJX 1/2 x HOSE 6M3K 6FJX-6FJX 3/8 x HOSE 6M3K 6FJX-6FJX 3/8 x HYDRAULIC FITTING 8MJ-10MB HYDRAULIC FITTING 6MJ-8MB IMMERSION FILTER ASSY IMMERSION FILTER ELEMENT HOSE 6M3K 6FJX 3/8 x HOSE 6M3K 6FJX 3/8 x HYDRAULIC FITTING 6MJ-4MP 46 2 * WINCH HOSES * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-11

14 CONTROL & CROSSROD ASSEMBLY VI-12

15 CONTROL & CROSSROD ASSEMBLY REF. NO. PART NO. REQ D NUMBER DESCRIPTION CONTROL KNOB - BLUE SB/B-TILT, SP CONTROL KNOB - RED PRIMARY WINCH BRACKET, CONTROL HANDLE CONTROL KNOB - GRAY W/L EXT/UP-DOWN SPOOL CONTROL VALVE SPRING, ANTI-RATTLE END CAP, CONTROL HANDLE ROD /8-16 x 3/4" HHCS GR5 Z /8-16 x 4" HHCS GR5 Z /8-16, J-NUT TINNERMAN /8-16 NYLON LOCK NUT Z /8-16 HEX JAM NUT Z /16" SAE FLAT WASHER Z /8" LOCK WASHER Z /16" x 1" CLEVIS PIN Z /8" x 3/4" COTTER PIN Z ROD, CONT. HANDLE 5 SPOOL UHMW ANGLE CONTROL HANDLE (FWD. INNER) LONG CONTROL HANDLE (FWD. OUTER) LONG CONTROL HANDLE (REAR INNER) LONG CONTROL HANDLE (REAR OUTER) LONG CONTROL ROD WELDMENT CONTROL ROD LINK CONTROL ROD WELDMENT (ANTI-TILT) CONTROL HANDLE WELDMENT (CTR) LONG VI-13

16 BED LOCK ASSEMBLY 1 2 REF. NO. PART NO. REQ D NUMBER DESCRIPTION BED LOCK WELDMENT BED MOUNTING PLATE BOLT, 1/2-13 x 1-1/2 HHCS ZP GRADE NYLON LOCK NUT, 1/2-13 ZP FLAT WASHER, 1/2 SAE ZP CARRIAGE BOLT, 5/8-11 x 1-3/4 ZP GRADE 5 VI-14

17 WHEEL LIFT /DOCK STABILIZER MOUNTING BRACKET 1 REF. NO. PART NO. REQ D NUMBER DESCRIPTION MOUNTING BRACKET (15/20 SERIES) VI-15

18 4 TON HYDRAULIC WINCH VI-16

19 4 TON HYDRAULIC WINCH REF. NO. PART NO. REQ D NUMBER DESCRIPTION LEVER COUPLING DRUM YOKE SCREW GASKET KEY SCREW KEY SHAFT CLUTCH HOUSING BUSHING SCREW SPRING BALL SPACER PLUG HOUSING PLUG REDUCER DRAG BRAKE SPRING SCREW CAP BEARING WORM SEAL HUB GEAR WASHER SCREW GASKET COVER SCREW CAP ADAPTER SCREW KEY SHAFT KEY CLUTCH TORSION SPRING * TON WORM WINCH ASSEMBLY * When ordering specify winch serial number. VI-17

20 WINCH CLUTCH CONTROL REF. NO. PART NO. REQ D NUMBER DESCRIPTION "T" HANDLE /8-16 x 1 HEX HD. CAP SCR /8-16 NYLOK NUT /2" FLAT WASHER ROLL PIN 5/32" DIA. 1" LG MOUNTING ANGLE (5 & 6 TON) CONTROL ROD U-BRACKET BELL CRANK /2" YOKE /16" SQ. HD. SCREW /8-16 JAM NUT /8-16 SELF TAPPING BOLT /8-16 x 2-1/2" LG. BOLT /2" x 1-1/2" CLEVIS PIN /8" x 1" COTTER PIN VI-18

21 OPTIONAL LIGHTING ACCESSORIES 3 REF. NO. PART NO. REQ D NUMBER DESCRIPTION SPOT LIGHT W/GASKET GROMMET, RUBBER NUT, 3/8"-16 NYLOK #10-24 X 1" MACHINE SCREW RUBBER CUSHION "T" BOLT ADAPTER VI-19

22 HYDRAULIC CYLINDERS REF. NO. PART NO. REQ D NUMBER DESCRIPTION CYLINDER, BED EXTEND SEAL KIT, BED EXTEND CYLINDER REF. NO. PART NO. REQ D NUMBER DESCRIPTION CYLINDER, BED TILT SEAL KIT, BED TILT CYLINDER CYLINDER, BED TILT - 24 UP SEAL KIT, BED TILT CYLINDER VI-20

23 HYDRAULIC CYLINDERS REF. NO. PART NO. REQ D NUMBER DESCRIPTION CYLINDER, W/L LIFT SEAL KIT, W/L LIFT CYLINDER REF. NO. PART NO. REQ D NUMBER DESCRIPTION CYLINDER, W/L EXTEND SEAL KIT, W/L EXTEND CYLINDER VI-21

24 Section VI - PARTS LIGHT KIT LIGHT 6" OVAL RED LED - STOP/TURN LIGHT 6" OVAL REVERSE LED LIGHT 6" GROMMET LIGHT 2.5" RED REFLEX LED (MCL59RB) LIGHT 2.5" AMBER REFLEX LED (MCL59AB) LIGHT 2.5" GROMMET VI-22

25 Section VI - PARTS LIGHT KIT LIGHT 2.5" ROUND CLEAR/RED LED MARKER LIGHT LIGHT 2.5" ROUND CLEAR/AMBER LED MARKER LIGHT LIGHT 2.5" GROMMET RECTANGULAR LED CONTROL STATION LIGHT VI-23

26 Section VI - PARTS LIGHT KIT RED 3/4 LED ICC LIGHT RED 3/4 LED LIGHT VI-24

27 Section VI - PARTS LIGHT KIT AMBER 3/4 ROUND LED LIGHT CLEAR/RED 3/4 ROUND LED LIGHT CLEAR/AMBER 3/4 ROUND LED LIGHT VI-25

28 Section VI - PARTS LIGHT KIT MARKER LIGHT RED REFLEX LED MARKER LIGHT AMBER REFLEX LED VI-26

29 Section VI - PARTS LIGHT KIT R MARKER LIGHT RED REFLEX LED A MARKER LIGHT AMBER REFLEX LED VI-27

30 Section VI - PARTS LIGHT KIT ACL MILLENIUM MARKER LIGHT CLEAR/AMBER RCL MELLIENUM MARKER LIGHT CLEAR/RED VI-28

31 Section VI - PARTS LIGHT KIT REFLECTOR - AMBER REFLECTOR - RED VI-29

32 Section VI - PARTS LIGHT KIT OVAL MID BODY TURN LED OVAL MID BODY TURN GROMMET RECTANGULAR REFLEX BACK UP RECTANGULAR REFLEX BACK UP GROMMET VI-30

33 HYDRAULIC STABILIZER FOR WHEEL LIFT HYDRAULIC STABILIZER FOR WHEEL LIFT PIVOT PIN PIN. LIFT CYLINDER CYLINDER, SPACER (NOT SHOWN) Section VI - PARTS (cont d) DOCK STABILIZER DOCK STABILIZER WELDMENT (20/30S) CYLINDER SPACER (NOT SHOWN) VI-31

34 CABLE TENSIONER ASSEMBLY (STANDARD 4-TON WINCH) 7 REF. NO. PART NO. REQ D NUMBER DESCRIPTION TENSIONING SPRING SCREW, 3/8"-16 x 1" HEX HD CAP SCREW, 3/8"-16 x 3-1/2" HEX HD CAP WASHER, 3/8" FLAT NUT, 3/8"-16 HEX NYLOK ROLL PIN, 3/8" x 1" TENSIONING PLATE CABLE TENSIONER BRACKET CABLE TENSIONER ASSEMBLY VI-32

35 CABLE ROLLER ASSEMBLY REF. NO. PART NO. REQ D NUMBER DESCRIPTION CABLE ROLLER ASSEMBLY SCREW, 1/2"-13 x 1-1/4" HEX HD NUT, 1/2"-13 NYLOK CABLE ROLLER GUIDE WELDMENT MOUNTING PLATE (NOT SHOWN) VI-33

36 PTO Beacon Flash Work Up Work Down Section VI - PARTS (cont d) OPTIONAL DASHBOARD PANEL Ignition (Red) Power UP Switch Panel (backside) Battery High Amp Circuit Breaker From Factory Harness Marker Left Turn Right Turn Back Up Auxilary Power Protector 10 position Junction Box Battery Left Turn Right Trun Back Up 40A 20A 20A 20A VI-34

37 Section V I- PARTS (cont'd) AUTOGRIP II COMPONENTS REF NO PART NO. REQ'D NUMBER DESCRIPTION WHEEL LIFT TUBE - OUTER WHEEL LIFT TUBE - INNER WHEEL LIFT LIFT CYLINDER WHEEL LIFT EXTENSION CYLINDER WHEEL LIFT PIVOT PIN LIFT CYLINDER PIVOT PIN CYLINDER ROD PIN.980 x 6-5/ CYLINDER BASE PIN.980 x 5-7/ NYLATRON WEAR PAD NYLATRON WEAR PAD-GROOVED CROSSBAR PIVOT PIN 2-1/2 DIAMETER A5 SOCKET HEAD BUTTON - 3/8 x 1/ HOSE CLAMP SHIM I SNAP-RING 1.00 INTERNAL E-1 SNAP-RING 1.00 EXTERNAL E-1 SNAP-RING 1.25 EXTERNAL I SNAP-RING INTERNAL VI-35

38 Section VI - PARTS (cont'd) AUTOGRIP II CROSSBAR COMPONENTS VI-36

39 Section VI - PARTS (cont'd) AUTOGRIP II CROSSBAR COMPONENTS REF NO PART NO. REQ'D NUMBER DESCRIPTION CROSSBAR WELDMENT CL WHEEL RETAINER - LEFT CR WHEEL RETAINER - RIGHT WHEEL RETAINER CYLINDER PIN ARM PIVOT PIN L WHEEL SPACER - LEFT R WHEEL SPACER - RIGHT HOSE GUARD SCREW-PLUG CROSSBAR DETENT CROSSBAR PIN SNAP RING INCH INTERNAL L WHEEL RETAINER CYLINDER - LEFT R WHEEL RETAINER CYLINDER - RIGHT L-ARM CYLINDER END BLOCK T-PIN 5/8 x AUTOGRIP ARM CHAIN /16 x 1-1/4 SHOULDER SHCS 1/4-20 UNC /4-20 UNC NYLON LOCK NUT A5 3/8 ALLEN BOLT /8 NYLON LOCK NUT /4 NYLON LOCK NUT CHAIN CLEVIS /16 x 1 SHOULDER SHCS 1/4-20 UNC /4-20 UNC NYLON LOCK NUT /16 FLAT WASHER I SNAP-RING INCH INTERNAL BASKET TIRE STRAP - AUTO BASKET TIRE STRAP - TRUCK VI-37

40 OPTIONAL LIFT ADAPTERS REF. NO. PART NO. REQ D NUMBER DESCRIPTION DECAL, SAFETY CHAIN WARNING "T" HANDLE FORK WELDMENT, MEDIUM FORK WELDMENT, SHORT FORK WELMENT, LONG FORK LIFT ADAPTER VI-38