SERIES 12 LCG GEN II

Transcription

1 OWNER'S MANUAL SERIES LCG GEN II INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice. All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Carriers & Wreckers 70 W. Market Street Mercer, PA 7 Phone (7) Toll Free (800) PART NO. OMC00-LCG

2 X

3 This Section is provided by the manufacturer for the purpose of ordering any component part of the Series LCG Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your Series LCG Carrier in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative.. Manual Number & Date of Publication. Manual Page Number. Page Title. Reference Number of Part Desired 5. Part Number. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Chevron Inc. Mercer, PA, Phone: The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. V-

4 ALUMINUM BED ASSEMBLY REMOVABLE RAIL V-

5 ALUMINUM BED ASSEMBLY REMOVABLE RAIL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION XXX A00G 5A0XX XXF 07M S LCG G AL BED WELDMENT -/" MARKER LIGHT GROMMET -/" AMBER MARKER LIGHT -/" RED MARKER LIGHT 0 POST JUNCTION BOX WARN WINCH MOUNTING FRAME,000 LB. WARN 8 INCH DRUM OVERWIND,000 LB. WARN 8 INCH DRUM OVERWIND 5,000 LB. WARN 8 INCH DRUM OVERWIND ROLLER GUIDE ASSEMBLY 8 INCH DRUM CAB PROTECTOR FRONT SAFETY CHAIN ASSEMBLY - 5/ x 8" WINCH CABLE ASSEMBLY REMOVABLE TUBE RAIL FRONT (SEE CHART) REMOVABLE TUBE RAIL POST MIDDLE REMOVABLE TUBE RAIL REAR LYNCH PIN - 7/ x -5/ ANTI-TILT PLATE V-

6 STEEL BED ASSEMBLY REMOVABLE TUBE RAIL V-

7 STEEL BED ASSEMBLY REMOVABLE TUBE RAIL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION XXX A00G 5A0XX XXF 07M S LCG G ST BED WELDMENT -/" MARKER LIGHT GROMMET -/" AMBER MARKER LIGHT -/" RED MARKER LIGHT WARN WINCH MOUNTING FRAME,000 L.B WARN 8 INCH DRUM, OVERWIND,000 LB. WARN 8 INCH DRUM OVERWIND 5,000 LB. WARN 8 INCH DRUM OVERWIND ROLLER GUIDE ASSEMBLY 8 INCH DRUM CAB PROTECTOR 0 POST JUNCTION BOX FRONT SAFETY CHAIN ASSEMBLY 5/ X 8" WINCH CABLE ASSEMBLY REMOVABLE TUBE RAIL FRONT (SEE CHART) REMOVABLE TUBE RAIL POST MIDDLE REMOVABLE TUBE RAIL REAR LYNCH PIN 7/ x -5/ ANTI-TILT PLATE V-5

8 REMOVABLE TUBE SIDE RAILS BED LENGTH REMOVABLE RAIL COMBINATIONS 7.5 TO 8.5 FT TO 0.5 FT TO FT REF PART # DESCRIPTION QPU 0F FRONT REMOVABLE TUBE RAIL - POST SEE CHART 07F FRONT REMOVABLE TUBE RAIL - POST SEE CHART 05F FRONT REMOVABLE TUBE RAIL - POST SEE CHART 07M MIDDLE REMOVABLE TUBE RAIL - POST SEE CHART 5 0 REAR REMOVABLE TUBE RAIL - POST SEE CHART V-

9 REMOVABLE BLADE SIDE RAILS BED LENGTH REMOVABLE RAIL COMBINATIONS 7.5 FT 8.0 FT 8.5 FT.0 FT.5 FT 0.0 FT 0.5 FT.0 FT.5 FT.0 FT REF PART # DESCRIPTION QPU B00FL FRONT REMOVABLE BLADE RAIL - POST SEE CHART B0FL FRONT REMOVABLE BLADE RAIL - POST SEE CHART B07FL FRONT REMOVABLE BLADE RAIL - POST SEE CHART B078FL FRONT REMOVABLE BLADE RAIL - POST SEE CHART 5 B08FL FRONT REMOVABLE BLADE RAIL - POST SEE CHART B00FL FRONT REMOVABLE BLADE RAIL - POST SEE CHART 7 B0FL FRONT REMOVABLE BLADE RAIL - POST SEE CHART 8 B07ML MIDDLE REMOVABLE BLADE RAIL - POST SEE CHART B0ML MIDDLE REMOVABLE BLADE RAIL - POST SEE CHART 0 B0RL REAR REMOVABLE BLADE RAIL - POST SEE CHART V-7

10 SERIES LCG SUBFRAME COMPONENTS V-8

11 SERIES LCG SUBFRAME ASSEMBLY REF NO PART NO. REQ'D NUMBER DESCRIPTION L 0750R L 007R 055R 055L A E G SUBFRAME WELDMENT SUBFRAME BEARING PAD 5/ x -/ x SUBFRAME BEARING PAD 5/ x -/ x SUBFRAME BEARING PAD 5/ x -/ x BOLT /-0 UNC x - COUNTERSUNK TORX ST ALUM SPLASH GUARD LEFT REAR RIGHT FRONT ALUM SPLACH GUARD RIGHT REAR LEFT FRONT 0 POST JUNCTION BOX S LCG HINGE PIN -SPOOL CONTROL STATION LCG G TAIL LIGHT HOUSING GROUP - LEFT LCG G TAIL LIGHT HOUSING GROUP - RIGHT L-ARM STORAGE TUBE - RIGHT L-ARM STORAGE TUBE - LEFT STABILIZER WHEEL LIFT GUIDE PAD STABILIZER EXTENSION STAND-LOW PROFILE LCG DUAL BAY HOSE TRAY SLIDEBACK CYLINDER.5 BORE x 0 STROKE SLIDEBACK CYLINDER MOUNTING PIN.0 -/ SNAP RING - EXTERNAL S LCG SLIDEBACK CYLINDER MOUNTING PIN U-BOLT /8- UNC NYLON LOCK NUT /8- UNC LCG //0 S/B CYLINDER SUPPORT PAD NYLON LOCK NUT 5/-8 UNC BOLT 5/-8 UNC - ALLEN COUNTERSUNK V-

12 SERIES LCG TAIL LIGHT COMPONENTS V-0

13 TAIL LIGHT COMPONENTS REF PART # DESCRIPTION QPU L 08057R 5L 5R TAIL LIGHT HOUSING WELDMENT - LEFT TAIL LIGHT HOUSING WELDMENT - RIGHT //0 LCG TAIL LIGHT BEZEL - LEFT G //0 LCG TAIL LIGHT BEZEL - RIGHT G WORK LIGHT MOUNTING BRACKET -/ IN. MARKER LIGHT GROMMET -/ IN. RED MARKER LIGHT CARRIER TAIL LIGHT GROMMET RECTANGULAR RED LIGHT CARRIER BACK UP LIGHT BACK UP ALARM GROMMET BACK UP ALARM LICENSE PLATE LIGHT TAIL LIGHT WIRE GROMMET BOLT, HHCS /8- UNC x LOCK WASHER - / BOLT, RHMS /-0 UNC x / HEX NUT /-0 UNC BOLT, CARRIAGE /8- UNC x -/ SS FLAT WASHER - /8 NYLON LOCK NUT /8- UNC BOLT, HHCS /-0 UNC x NYLON LOCK NUT /-0 UNC 8 8 V-

14 ,000 LB.WHEEL LIFT GEN LCG V-

15 ,000 LB. WHEEL LIFT - GEN REF. NO. PART NO. REQ'D NUMBER DESCRIPTION A U E 70 7A0 7B0 55H R 57L 550L 550R 580A I WHEEL LIFT OUTER BOOM TUBE - K WHEEL LIFT EXTEND CYLINDER.0 x 5 K INNER BOOM WELDMENT WEAR PAD / x x NSM BEVELED WHEEL LIFT BOOM HINGE PIN PIN -CARRIER W/L EXTEND CYLINDER BASE SNAP RING " EXTERNAL KEEPER PIN. x 5.50 LIFT CYLINDER.5 x.75 x.00 GREASE FITTING /-8 BOLT, BHCS /8- UNC x LOCK WASHER /8" WEAR PAD NYLATRON NSM / x x WITH HOLES WEAR PAD NYLATRON NSM / x x CROSSBAR WELDMENT T-PIN / x -/ QUICKPIN WHEEL GRID - RIGHT WHEEL GRID - LEFT 000 LB. L-ARM - LEFT 000 LB. L-ARM - RIGHT RATCHET ASSEMBLY CHAIN BOX BCK PLATE - LFT WHEEL STRP W/D RING YLW SNAP RING " INTERNAL CYLINDER PIN 0.80 x -5./8 BOLT - BHCS /8- UNC x / WASHER /8 I.D. x O.D. CROSSBAR PIVOT PIN V-

16 WHEEL LIFT RELEASABLE L-ARMS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION A 55R 55L 8 550R 550L 55 8 WHEEL STRAP WITH D-RING - YELLOW WHEEL LIFT RATCHET AND HOOK ASSEMBLY WHEEL GRID - RIGHT WHEEL GRID - LEFT T-PIN WITH LANYARD 000 LB. L-ARM RIGHT 000 LB. L-ARM LEFT REMOVABLE PAN 5/ SAFETY SNAP PIN V-

17 PINTLE ATTACHMENT GROUP REF PART # DESCRIPTION QPU 70G PINTLE HITCH GROUP 70W PINTLE HITCH WELDMENT A A00 TOW BALL PINTLE HITCH B A00H PINTLE HOOK 80 FORK HOLDER - IN. CROSSBAR 50 FORK HOLDER - -/ IN. CROSSBAR 78 RETAINING PIN 5 8A /8 X 5/8 BUTTONHEAD BOLT 5A0 LANYARD 88 BOLT /- X.5 GRADE 8 SECURE WITH LOCTITE 7 8 BOLT /- x.5 GRADE /- NUT NYLOK V-5

18 ,000 LB.UNDERLIFT GEN LCG V-

19 ,000 LB. UNDERLIFT - GEN REF. NO. PART NO. REQ'D NUMBER DESCRIPTION DS 7A U E 7A B H P 5 A00H A PP 55 PP 85I 0R 800I 70 WHEEL LIFT OUTER BOOM TUBE WL EXTEND CYLINDER.0 BORE x 5 STROKE WHEEL LIFT BOOM HINGE PIN PIN - WHEEL LIFT EXTEND CYLINDER BASE SNAP RING ' EXTERNAL LIFT CYLINDER.5 BORE x STROKE KEEPER PIN. x 5.50 NYLON LOCK NUT /8- UNC BOLT, HHCS /8- UNC x -/ GREASE FITTING /-8 BOLT, BHCS /8- UNC x LOCK WASHER /8 WEAR PAD NYLATRON NSM / x x W/HOLES WEAR PAD NYLATRON NSM / x x DOCK STABILIZER EXTENSION STAND (OPT) DOCK STABILIZER SPADE (OPT) K INNER BOOM TUBE K INNER PINTLE BOOM TUBE WEAR PAD / x x NSM BEVELED PINTLE HOOK ATTACHMENT PINTLE BALL ATTACHMENT BOLT, HEX /- UNC x -/ WASHER / LOCK K INNER BOOM-PIVOTING PINTLE PIVOTING PINTLE HEAD WELDMENT - K PIN - PIVOTING PINTLE HEAD K SNAP RING -/ INTERNAL K INNER BOOM - REESE RECEIVER SNAP RING " INTERNAL CYLINDER PIN V-7

20 UNDERLIFT CYLINDER FLUID TUBE GROUP V-8

21 UNDERLIFT CYLINDER FLUID TUBE GROUP PIVOT L-ARM RECEIVER GROUP REF. NO. PART NO. REQ'D NUMBER DESCRIPTION A0 7A0 ADPTR-FF88T005 ADPTR-FF88T0805 ADPTR-FF85T0805 ADPTR-FFT08085 ADPTR-FF85T H0L 7H0L 7H0R 7H0R BOLT-HX-0X750 7A58W LIFT CYLINDER.5 x.75 x.00 LIFT CYLINDER.5 x.75 x.00 ADAPTER 0 ORS/ORB x ADAPTER 0 ORS/ORB 8 x ADAPTER TEE ORS/ORS/ORB 8 x 8 x ADAPTER TEE ORS 8 x 8 ADAPTER STRAIGHT ORS/ORB 8 x UNDERLIFT VALVE MOUNTING BRACKET DUAL COUNTERBALANCE VALVE CBCG-XVN HOSE CLAMP -.5 STAINLESS UNDERLIFT FLUID TUBE ASSEMBLY - LEFT UNDERLIFT FLUID TUBE ASSEMBLY - LEFT UNDERLIFT FLUID TUBE ASSEMBLY - RIGHT UNDERLIFT FLUID TUBE ASSEMBLY - RIGHT 5/ x -/ HEX BOLT NYLON LOCK NUT 5/-8 UNC REF. NO. PART NO. REQ'D NUMBER DESCRIPTION L 580R 58L 58R PIVOT L-ARM RECEIVER GROUP-LEFT PIVOT L-ARM RECEIVER GROUP-RIGHT (SHOWN) PIVOT L-ARM RECEIVER CASTING - LEFT PIVOT L-ARM RECEIVER CASTING-RHT (SHOWN) L-ARM RECEIVER CASTING PIVOT PIN PIVOT LOCK PIN LANYARD RIVET FLAT HEAD SOCKET CAP SCREW /8- UNC x / TAPERED SOCKET CAP SCREW /- UNC x / 7/8 CAM PIN CAM PIN SPRING T-HANDLE ROLL PIN / x V- V-0

22 ,000 LB.WHEEL LIFT -WAY PIVOT GEN LCG V-

23 ,000 LB. WHEEL LIFT -WAY PIVOT GEN DOCK STABILIZER REF. NO. PART NO. REQ'D NUMBER DESCRIPTION A U E 70 7A0 55H R 58L 58 58L 58R AA00G 580R 580L I 70 WHEEL LIFT OUTER BOOM TUBE - K WHEEL LIFT EXTEND CYLINDER.0 x 5 K INNER BOOM WELDMENT WEAR PAD / x x NSM BEVELED WHEEL LIFT BOOM HINGE PIN PIN -CARRIER W/L EXTEND CYLINDER BASE SNAP RING " EXTERNAL KEEPER PIN. x 5.50 LIFT CYLINDER.5 x.75 x.00 GREASE FITTING /-8 BOLT, BHCS /8- UNC x LOCK WASHER /8" WEAR PAD NYLATRON NSM / x x WITH HOLES WEAR PAD NYLATRON NSM / x x CROSSBAR WELDMENT PIVOT L-ARM RECEIVER - RIGHT PIVOT L-ARM RECEIVER - LEFT L-ARM PIVOT PIN PIVOT WHEEL GRID - LEFT PIVOT WHEEL GRID - RIGHT RUBBER TENSION STRAP WITH S-HOOK -WAY PIVOT L-ARM - RIGHT -WAY PIVOT L-ARM - LEFT BASKET STRAP - CAR BASKET STRAP - TRUCK CROSSBAR PIVOT PIN BOLT - HEX /8- x / O-RING 0.5 x SNAP RING " INTERNAL CYLINDER PIN 0.80 x -5/8 REF NO PART NO. REQ'D NUMBER DESCRIPTION DOCK STABILIZER WELDMENT 080U WHEEL LIFT BOOM HINGE PIN 5 BOLT HHCS, /8- UNC x -/ 5 NYLON LOCK NUT, /8- UNC 5 70 KEEPER PIN. x A0 LIFT CYLINDER /5 x.75 x.0 V- V-

24 Section V- PARTS AUTOGRIP WHEEL LIFT V-

25 AUTOGRIP WHEEL LIFT REF NO PART NO. REQ'D NUMBER U 7A H I 0 00CG 0R 0C 800I 70 DESCRIPTION AUTOGRIP OUTER BOOM TUBE - GEN LCG K AUTOGRIP EXTEND CYLINDER - CARRIER AUTOGRIP INNER TUBE GEN WEAR PAD / x x NSM BEVELED BOLT HHCS 5/8- UNC x -/ FLAT WASHER 5/8 NYLON LOCK NUT 5/8- UNC WHEEL LIFT BOOM HINGE PIN BOLT, HHCS /8- UNC x -/ NYLON LOCK NUT /8- UNC LIFT CYLINDER.5 x.75 x.00 KEEPER PIN. x 5.50 GREASE FITTING /-8 UNF BOLT, BHCS /8- UNC x LOCK WASHER /8" WEAR PAD NYLATRON NSM / x x WITH HOLES WEAR PAD NYLATRON NSM / x x AUTOGRIP HOSE TRACK 58 LINKS AUTOGRIP DETENT SPRING GEN AUTOGRIP DETENT SCREW GEN SNAP RING -/" INTERNAL AUTOGRIP CROSSBAR PIVOT PIN GEN AUTOGRIP CROSSBAR GEN RUBBER GASKET FOR 0C HOSE CLAMP FOR SIDE OF AUTOGRIP II YOKE LOCK WASHER /" BOLT, BUTTON HEAD /-0 x / SNAP RING " INTERNAL CYLINDER PIN 0.80 x -5/8 V-5

26 AUTOGRIP II COMPONENTS V-

27 AUTOGRIP II COMPONENTS REF NO PART NO. REQ'D NUMBER DESCRIPTION L 70R L 705R I A00 A00H CROSSBAR WELDMENT WHEEL RETAINER - LEFT WHEEL RETAINER - RIGHT WHEEL RETAINER CYLINDER PIN ARM PIVOT PIN WHEEL SPACER - LEFT WHEEL SPACER - RIGHT HOSE GUARD SCREW-PLUG CROSSBAR DETENT CROSSBAR PIN SNAP RING.500 INCH INTERNAL WHEEL RETAINER CYLINDER - LEFT WHEEL RETAINER CYLINDER - RIGHT L-ARM CYLINDER END BLOCK T-PIN 5/8 x AUTOGRIP ARM CHAIN 5/ x -/ SHOULDER SHCS /-0 UNC /-0 UNC NYLON LOCK NUT /8 ALLEN BOLT 5/8 NYLON LOCK NUT / NYLON LOCK NUT CHAIN CLEVIS 5/ x SHOULDER SHCS /-0 UNC /-0 UNC NYLON LOCK NUT 5/ FLAT WASHER SNAP-RING.000 INCH INTERNAL BASKET TIRE STRAP - AUTO BASKET TIRE STRAP - TRUCK AUTOGRIP PINTLE ADAPTOR (OPTIONAL) PINTLE BALL ATTACHMENT (OPTIONAL) PINTLE HOOK ATTACHMENT (OPTIONAL) BOLT, HHCS /- UNC x -/ LOCK WASHER, / HEX NUT /- UNC BOLT, HHCS /-0 UNC x -/ LOCK WASHER / AUTOGRIP TOWBALL ADAPTOR (OPTIONAL) TOWBALL NUT - " NF RAMCO LOCK V-7

28 INBOARD TILT CYLINDERS REF PART # DESCRIPTION QPU A800 INTERNAL SADDLE A8S SADDLE SHIM A85 FRAME MOUNTING BRACKET A88A INBOARD SADDLE TILT PIN 5 08 PIN - TILT CYLINDER BASE HINGE PIN - -/ x -/ HINGE ANGLE 8 70 CYLINDER - CARRIER TILT 85 BOLT /-0 UNF x GRADE NYLON LOCK NUT /-0 UNF 880 PIN EYE V-8

29 BODY LOCK ASSEMBLY - 0K REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 0 LCG BODY LOCK WELDMENT-SETBACK CAPABLE 5L BODY LOCK HOLD-DOWN - LEFT 5R BODY LOCK HOLD-DOWN - RIGHT 7B0 GREASE FITTING / ROLLER WHEEL FLAT WASHER 7 NYLON LOCK NUT, 7/8- UNF MOUNTING BRACKET BOLT, 5/8- HHCS UNC x GRADE FLAT WASHER 5/8 8 NYLON LOCK NUT, 5/8- UNC BOLT, HHCS /-0 UNF x -/ FLAT WASHER, / IN. NYLON LOCK NUT, /-0 UNF 5 CARRIAGE BOLT 5/8- x -/ V-

30 INBOARD OIL RESERVOIR GROUP REF. NO. PART NO. REQ'D NUMBER DESCRIPTION A8 ADPTR070- x ADPTR C ADPTR INBOARD OIL RESERVOIR WELDMENT FILLER BREATHER CAP FILTER ASSEMBLY REPLACEMENT FILTER ELEMENT LOCK WASHER /8 ZP BHCS /8- UNC x 7/8 SS ADAPTOR 070- x ADAPTOR (DRAIN PLUG) 0 x SUCTION HOSE FITTING 0 ADAPTOR (DRAIN PLUG) FRAME WIDTH SHIM V-0

31 GAL. OUTBOARD OIL TANK GROUP NOTE: Brackets 0, and are shown offset down for LCG carriers and. They can be reversed to be offset up for conventional carriers. REF PART # DESCRIPTION QPU G 770 LWSHR-0 BOLT-CS-0X ADPTR0-0xH 7855L 7855R 7858L GAL. OUTBOARD OIL TANK WELDMENT FILLER BREATHER CAP ASSEMBLY IN-TANK FILTER ASSEMBLY # SAE PORT LOCK WASHER 5/ ZINC PLATE BHCS 5/-8 UNC x 7/8 SS #8 O-RING PLUG-ADAPTOR ADAPTOR 0-0 x H ( GPM) TOOL BOX AND OIL TANK MTG. BRACKET - L TOOL BOX AND OIL TANK MTG. BRACKET - R OIL TANK MOUNTING BRACKET - LEFT V-

32 DIRECT MOUNT PUMP - 8 GPM REF PART # DESCRIPTION QPU 5 00 SI0-0 x S0-0 x F A GPM, IN.5 SPLINE SHAFT, SAE -BOLT FLANGE #-5 M O-RING x -/ M NIPPLE # M O-RING x -/ NIPPLE -/ O-RING PLUG # M O-RING X / MJIC PRESSURE TRANSDUCER (OPTIONAL) V-

33 AIR VALVE CONTROL STATION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION L 88R 8L 8R TOGGLE AIR VALVE CONTROL HOOD -TOGGLE AIR VALVE CONTROL PANEL - LEFT -TOGGLE AIR VALVE CONTROL PANEL - RIGHT -TOGGLE AIR VALVE CONTROL PLACARD - LEFT -TOGGLE AIR VALVE CONTROL PLACARD - RIGHT TOGGLE AIR VALVE GUARD CONTROL LIGHT TOGGLE AIR VALVE BOLT BHCS 5/-8 UNC x 5/8 NYLON LOCK NUT 5./ UNC BOLT HHCS 5/-8 UNC x BOLT BHCS /8- UNC x NYLON LOCK NUT /8- UNC V-

34 -SPOOL CONTROL STATION V-

35 -SPOOL CONTROL STATION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION L/8L 8L 87L 88W 87R 8R 8R/8R GR 0008-BL 0008-RD 0008-GY 7A A58W 7A58W 7A E A00LINK 850 7A 7A00LINKPLATE 80 PC850 5 SPOOL/ SPOOL CONTROL PLACARD-LEFT CONTROL PANEL - LEFT CONTROL HOOD - LEFT NYLON LOCK NUT 5/-8 UNC BOLT, BUTTON HEAD 5/-8 UNC x 5/8 CONTROL BOX ARM WELDMENT IN. CONTROL HOOD - RIGHT CONTROL PANEL - RIGHT 5 SPOOL/ SPOOL CONTROL PLACARD - RIGHT CONTROL LIGHT - WIRE GREEN CONTROL HANDLE BLUE CONTROL HANDLE RED CONTROL HANDLE GREY CONTROL HANDLE JAM NUT /- UNC ZINC PLATE CONTROL HANDLE PIVOT BASE CLEVIS - RIGHT HAND THREAD CLEVIS PIN, /8 x -/8 CONTROL ROD 8-/ CONTROL ROD 7-/ CONTROL HANDLE CROSS ROD / x 7 SNAP RING / EXTERNAL LOCK WASHER /8 BOLT, BUTTON HEAD /8- UNC x / BOLT, HHCS /-0 UNC x / NYLON LOCK NUT /-0 UNC ANTI-TILT CONTROL ROD WELDMENT BOLT, HHCS 5/ -8 UNC x -/ VALVE BODY GRESEN SPOOL CLEVIS LINK CLEVIS - LEFT HAND THREAD BELL CRANK CLEVIS LINK PLATE CLEVIS PIN, / x 5/ AIR CYLINDER - IN. STROKE V-5

36 -SPOOL CONTROL STATION V-

37 -SPOOL CONTROL STATION REF. NO. PART NO. REQ'D NUMBER DESCRIPTION L 8L 8 88W 8R 8R E 7A BL 0008-RD 0008-GR 0008-GY 7A A58W 7A58W 7A00LINK 7A 80 7A00LINKPLATE 850 PCB50 CONTROL PLACARD - LEFT CONTROL PANEL - LEFT CONTROL HOOD CONTROL BOX ARM WELDMENT IN. CONTROL PANEL - RIGHT CONTROL PLACARD - RIGHT CONTROL LIGHT WIRE BOLT, BUTTON HEAD 5/-8 UNC x 5/8 NYLON LOCK NUT 5/-8 UNC ANTI-TILT CONTROL ROD WELDMENT CONTROL STATION WIRE TUBE BOLT, HHCS /-0 UNC x / NYLON LOCK NUT /-0 UNC BOLT, HHCS 5/ -8 UNC x -/ VALVE BODY GRESEN SPOOL BOLT, BUTTON HEAD /8- UNC x / LOCK WASHER - /8 SNAP RING / EXTERNAL CROSS ROD / X 0-/ BLUE CONTROL HANDLE RED CONTROL HANDLE GREEN CONTROL HANDLE GRAY CONTROL HANDLE JAM NUT /- UNC ZINC PLATED CONTROL HANDLE PIVOT BASE CLEVIS PIN - /8 x -/8 CLEVIS - RIGHT HAND THREAD CONTROL ROD 8-/ CONTROL ROD 7-/ CLEVIS LINK BELL CRANK CLEVIS PIN, / x 5/ CLEVIS LINK PLATE CLEVIS - LEFT HAND THREAD AIR CYLINDER - IN. STROKE V-7

38 WARN WINCH - AIR FREE SPOOL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION AA AA W787 7W AR8 A005 - MTG FRAME WELDMENT - FRONT MTG FRAME WLDMNT - ROLLER GUIDE REAR WARN WINCH, K, 8 IN. DRUM, AIR SHIFT WARN WINCH - K, 8 IN. DRUM, AIR SHIFT BOLT, SHCS /8- UNC x WARN TENSION PLATE PIVOT ROD WARN TENSION SPRING WARN TENSION SPRING WARN TENSION PLATE ROLLER GUIDE BUSHING.75 x ROLLER GUIDE KEEPER PIN ROLLER GUIDE BUSHING.75 x 5.5 ROLLER GUIDE KEEPER PIN BOLT, BHCS /8- UNC x 5/8 V-8

39 WARN WINCH - MANUAL FREE SPOOL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION AM AM W787 7W AR8 A005 MTG FRAME WELDMENT - FRONT MTG FRAME WLDMNT - ROLLER GUIDE REAR WINCH K, 8 IN. DRUM MANUAL SHIFT WINCH K, 8 IN. DRUM MANUAL SHIFT NYLON LOCK NUT /8- UNC ROD END BEARING HEX NUT /8- UNC HEX NUT /- UNC FLAT WASHER / WINCH SPRING SPLIT PIN / x WINCH CLUTCH ROD WINCH CLUTCH ROD KNOB WINCH - MANUAL FREE SPOOL BRACKET BOLT, SHCS /8- UNC x TENSION PLATE PIVOT ROD TENSION SPRING TENSION SPRING TENSION PLATE BOLT, BHCS /8- UNC x 5/8 ROLLER GUIDE KEEPER PIN ROLLER GUIDE BUSHING.75 x ROLLER GUIDE BUSHING.75 x 5.5 ROLLER GUIDE KEEPER PIN V-

40 WARN WINCH GROUP REF. NO. PART NO. REQ'D NUMBER DESCRIPTION A00 A008 8 A00N A08S (INC. W/ WINCH) WARN WINCH MOUNTING PLATE WARN WINCH - K. 8 INCH DRUM, OVERWIND WARN WINCH - K 8 INCH DRUM, OVERWIND WARN WINCH - 5K 8 INCH DRUM, OVERWIND AIR-SHIFT CLUTCH CYLINDER ROLLER GUIDE TENSION PLATE HINGE PIN NYLON LOCK NUT 5/8- UNC ZINC PLATED TENSION PLATE, 8 INCH DRUM TENSION SPRING 0 LB/INCH EYE-BOLT 5/-8 UNC x ZINC PLATED FLAT WASHER 5/ ZINC PLATED NYLON LOCK NUT 5/-8 UNC ZINC PLATED BOLT /- UNC x -/ GR 5 ZINC PLATED NYLON LOCK NUT /- UNC ZINC PLATED BOLT /8- UNC x -/ GR 5 ZINC PLATED FLAT WASHER /8 ZINC PLATEDF NYLON LOCK NUT /8- UNC ZINC PLATED BOLT MM x 5MM GR 8.8 ZINC PLATED FLAT WASHER MM OR / SAE ZINC PLATED V-0

41 RAMSEY WINCH CLUTCH HANDLE REF PART # DESCRIPTION QPU 780A WINCH CLUTCH ASSEMBLY 780 REMOTE CLUTCH ROD 78 REMOTE CLUTCH MOUNTING BRACKET 78 /- UNC COUPLING 78 / UHMW SHIM (FOR STEEL CARRIERS) REMOTE CLUTCH SPRING 8 /8 x -/ UNC BOLT 7 80 / FLAT WASHER 8 80 / LOCK WASHER 8 /8- UNC NYLON LOCK NUT 0 8 /- UNC NUT 8 /- UNC NYLON LOCK NUT 8805 T-HANDLE 85 5/ x PLATED ROLL PIN V-

42 MUDFLAP COMPONENTS REF PART # DESCRIPTION QPU 0750L MUDFLAP MOUNTING BRACKET (LH) 0750R MUDFLAP MOUNTING BRACKET (RH) A07 MUDFLAP x MUDFLAP SUPPORT BAR BOLT HHCS /8- UNC x -/ 5 /8 FLAT WASHER /8- NYLON LOCK NUT 7 BOLT HHCS /8- UNC x -/. V-

43 OPTIONAL DASHBOARD PANEL Ignition (Red) Power UP Switch Panel (backside) Battery High Amp Circuit Breaker From Factory Harness Marker Left Turn Right Turn Back Up Auxilary Power Protector 0 position Junction Box Battery Left Turn Right Turn Back Up 0A 0A 0A 0A PTO Beacon Flash Work Up Work Down V-

44 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 08 LIGHT " OVAL RED LED - STOP/TURN 0500 LIGHT " OVAL REVERSE LED 050 LIGHT " GROMMET REF. PART NO. NUMBER DESCRIPTION 05 LIGHT.5" RED REFLEX LED (MCL5RB) 05 LIGHT.5" AMBER REFLEX LED (MCL5AB) 05 LIGHT.5" GROMMET V-

45 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 05 LIGHT.5" ROUND CLEAR/RED LED MARKER LIGHT 055 LIGHT.5" ROUND CLEAR/AMBER LED MARKER LIGHT 05 LIGHT.5" GROMMET REF. PART NO. NUMBER DESCRIPTION 700 CONTROL STATION LIGHT V-5

46 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 05 RED / LED ICC LIGHT REF. PART NO. NUMBER DESCRIPTION 050 RED / LED LIGHT V-

47 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 05 AMBER / ROUND LED LIGHT REF. PART NO. NUMBER DESCRIPTION 05 CLEAR/RED / ROUND LED LIGHT REF. PART NO. NUMBER DESCRIPTION 05 CLEAR/AMBER / ROUND LED LIGHT V-7

48 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 0085 MARKER LIGHT RED REFLEX LED REF. PART NO. NUMBER DESCRIPTION 0080 MARKER LIGHT AMBER REFLEX LED V-8

49 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 008R MARKER LIGHT RED REFLEX LED REF. PART NO. NUMBER DESCRIPTION 008A MARKER LIGHT AMBER REFLEX LED V-

50 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 07070ACL MILLENIUM MARKER LIGHT CLEAR/AMBER REF. PART NO. NUMBER DESCRIPTION 7070RCL MELLIENUM MARKER LIGHT CLEAR/RED V-50

51 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 008 REFLECTOR - AMBER REF. PART NO. NUMBER DESCRIPTION 0080 REFLECTOR - RED V-5

52 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 050 RECTANGULAR REFLEX BACK UP 05 RECTANGULAR REFLEX BACK UP GROMMET V-5

53 MANUAL SLIDEWINDER REF PART # DESCRIPTION QPU 50 SLIDE TRACK - SHORT 55 CABLE GUIDE 5 x PULLEY 50 SLIDE CARRIAGE 5 55 CABLE GUIDE 50 PULLEY PIN 7 5 FRONT SLIDE PAD 8 70 SERIES WINCH -.5 INCH DRUM 7 SERIES WINCH -.5 INCH DRUM A005 CABLE TENSIONER PLATE 0 50 SLIDE PAD 50 PULLEY PIN A08S CABLE TENSIONER SPRING 7805 AIR LINE TRANSFER BRACKET V-5

54 LCG RETRACTABLE LADDER REF PART # DESCRIPTION E LADDER ASSEMBLY LADDER CARRIAGE UPPER RUNG ASSEMBLY LOWER RUNG ASSEMBLY FRAME MOUNTING BRACKET - OPTIONAL WHEEL RETAINING RING.00 EXTERNAL FLAT WASHER x.50 RETAINING BOLT 5/8- x -/ WEAR PAD RETAINING TUBE ALLEN HEAD BOLT /8- x NYLON LOCK NUT /8- V-5

55 " ALUMINUM TOOLBOX REF PART # DESCRIPTION QPU 558 ROTARY PADDLE LATCH 557 GASKET FOR PADDLE LATCH 8 #8- X / STAINLESS ONE WAY SCREW 8 #8- STAINLESS KEPT NUT 78 STRIKER PIN MOUNTING PLATE 55 STRIKER PIN 85 STAINLESS CARRIAGE BOLT 5/-8 x / 80 FLAT WASHER 5/ 80 LOCK WASHER 5/ 80 NUT 5/-8 85 NYLON LOCK NUT 5/ W BOX WELDMENT 77 DOOR WELDMENT 770 DOOR ASSEMBLY 800 STAINLESS CARRIAGE BOLT /-0 x / 805 NYLON LOCK NUT / DOOR REINFORCEMENT 775 HINGE 80 SS SOCKET BUTTON HEAD BOLT /-0 x 7/8 80 SS SOCKET BUTTON HEAD BOLT /-0 x / 800 SS SOCKET BUTTON HEAD BOLT /-0 x 5/ NYLON LOCK NUT / TANDEM BOX SPACER CHANNEL (OPTIONAL) R TANK AND TOOLBOX MT BRACKET-RIGHT 7855L TANK AND TOOLBOX MT BRACKET-LEFT 0 5A LANYARD- INCH 7770 SHELF V-55

56 " ALUMINUM TOOLBOX REF PART # DESCRIPTION QPU 558 ROTARY PADDLE LATCH 557 GASKET FOR PADDLE LATCH 8 #8- X / STAINLESS ONE WAY SCREW 8 8 #8- STAINLESS KEPT NUT 8 78 STRIKER PIN MOUNTING PLATE 55 STRIKER PIN 85 STAINLESS CARRIAGE BOLT 5/-8 x / 80 FLAT WASHER 5/ 8 80 LOCK WASHER 5/ 80 NUT 5/-8 85 NYLON LOCK NUT 5/ W BOX WELDMENT 78 DOOR WELDMENT 780 DOOR ASSEMBLY 800 STAINLESS CARRIAGE BOLT /-0 x / NYLON LOCK NUT / DOOR REINFORCEMENT 785 HINGE 80 SS SOCKET BUTTON HEAD BOLT /-0 x 7/8 80 SS SOCKET BUTTON HEAD BOLT /-0 x / SS SOCKET BUTTON HEAD BOLT /-0 x 5/ NYLON LOCK NUT / TANDEM BOX SPACER CHANNEL (OPTIONAL) R TANK AND TOOLBOX MT BRACKET-RIGHT 7855L TANK AND TOOLBOX MT BRACKET-LEFT 0 5A LANYARD- INCH 770 SHELF V-5

57 5" ALUMINUM TOOLBOX REF PART # DESCRIPTION QPU 558 ROTARY PADDLE LATCH 557 GASKET FOR PADDLE LATCH 8 #8- X / STAINLESS ONE WAY SCREW 8 8 #8- STAINLESS KEPT NUT 8 78 STRIKER PIN MOUNTING PLATE 55 STRIKER PIN 85 STAINLESS CARRIAGE BOLT 5/-8 x / 80 FLAT WASHER 5/ 8 80 LOCK WASHER 5/ 80 NUT 5/-8 85 NYLON LOCK NUT 5/-8 700W BOX WELDMENT 7 DOOR WELDMENT 70 DOOR ASSEMBLY 800 STAINLESS CARRIAGE BOLT /-0 x / NYLON LOCK NUT / DOOR REINFORCEMENT 75 HINGE 80 SS SOCKET BUTTON HEAD BOLT /-0 x 7/8 80 SS SOCKET BUTTON HEAD BOLT /-0 x / SS SOCKET BUTTON HEAD BOLT /-0 x 5/8 805 NYLON LOCK NUT / TANDEM BOX SPACER CHANNEL (OPTIONAL) R TANK AND TOOLBOX MT BRACKET-RIGHT 7855L TANK AND TOOLBOX MT BRACKET-LEFT 0 5A LANYARD- INCH 770 SHELF V-57