3-CAR CARRIER PARTS MANUAL

Transcription

1 -CAR CARRIER PARTS MANUAL 080 Hykes Road Greencastle, PA Phone () Rev - February 0, Jerr-Dan Corporation. All Rights Reserved.

2 -Car Carrier Parts Manual - Page Rev This manual covers the following Jerr-Dan Models: 8ALACB - 8 Aluminum / Aluminum Car Pioneer 8STCB - 8 Steel / Steel Car B.I.C. 8ALCB - 8 Steel / Aluminum Car BIC 0ALACB - 0 Aluminum / Aluminum Car B.I.C. ALACB - Aluminum / Aluminum Car B.I.C. Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice. Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual. This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.). That information is provided by the chassis manufacturer. When ordering parts, please refer to your unit s Sales Order Number, Serial Number and Model Number. This information is found on the aluminum tag riveted to the free spool control mounting base plate located on the under side of the main deck. MANUFACTURED BY An Oshkosh Corporation Company SERIAL NO. MODEL NO. VEHICLE IDENT. NO. Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at -9-. Price and availability will be quoted at time of the request. Please report comments and/or errors by contacting Jerr-Dan Corporation s Technical Publications Department by at technicalpublications@jerr-dan.com or by FAX on -9-. Manufactured under one or more of the following patents:,,;,,0;,9,;,9,;,,9 B;,, B;,,8 B;,,9 B and,,0 B with other Patents Pending. Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA. The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.

3 INDEX DESCRIPTION PAGE Main Deck - Aluminum Pioneer... - Steel Bolt-In Keyslots... - Main Deck - Steel B.I.C Adjustable Roll Cylinder Bracket - Main Deck Upper Deck - Aluminum... - Upper Deck - Steel Worm Gear Winches (8,000 lb - Dual) Main Deck... - Worm Gear Winch (8,000 lb) with Air Free Spool - Upper Deck Dual Winch Free Spool (8,000 lb Worm Gear Winches - Main Deck) Single Winch Free Spool (8,000 lb / 0,000 lb Worm Gear Winch - Main Deck)... - Single / Dual Winch Tensioner Plates - Main Deck... - Winch Tensioner Plate - Upper Deck... - Dual Winch Cover Plates - Main Deck Single Winch Cover Plates - Main Deck Subframe - 8 & 0 Main Deck... - Subframe - Main Deck... - Hold Down -8 & 0 Main Deck... - Hold Down - Main Deck Subframe and Support - Upper Deck (Weldment) Subframe and Support - Upper Deck (Bolt On)... - Slide Pad... - Mud Flap... - Final Assembly Hydraulic Reservoir and Toolbox / Basket Toolbox Toolbox and Marker Lights... - Toolbox Shelf Toolbox Light Dual Controls - Bank... - Dual Controls - Bank... - Dual Controls - 8 Bank... - Hydraulic Components - Standard (8 & 0 Main Deck) Hydraulic Components - Standard ( Main Deck) Hydraulic Components - Standard (Hose Track)... - Hydraulic Components - Hose Routing / Mounting (Main Deck)... - Hydraulic Components - Standard (Upper Deck)... - Hydraulic Components - Hose Routing / Mounting (Upper Deck) Hydraulic Components - IRL Wheel Lift w/ Man Grids or IRL Ball / Pintle Hitch Mtg Plt Hydraulic Components - Hydraulic Rear Dock Stabilizer Hydraulic Components - Stabilizer w/ Reese Hitch Receiver or Pintle Hitch Mtg Plate Hydraulic Components - Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate Hydraulic Components - Stabilizer w/ IRL Wheel Lift Hydraulic Components - IRL Towbar Hydraulic Components - Hydraulic Extend Tow Option Electrical Components - Standard DESCRIPTION PAGE Deck Marker Lights Additional Deck Marker Lights Electrical Components - Optional IRL Wheel Lift Manual L-Arm Wheel Lift Grid Manual T Pivoting Wheel Lift Grid Hydraulic Rear Dock Stabilizer Hydraulic Rear Dock Stabilizer w/ Reese Hitch Receiver Hydraulic Rear Dock Stabilizer w/ Manual Extend Pintle Hitch Mounting Plate... - Hydraulic Rear Dock Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate... - Hydraulic Rear Dock Stabilizer w/ Hydraulic Extend Wheel Lift... - Ball Hitch Mounting Plate - IRL Ball Hitch Mounting Plate - Hydraulic Extend Ball Hitch Mounting Plate - Manual Extend... - Pintle Hitch Mounting Plate - IRL... - Pintle Hitch Mounting Plate - Hydraulic Extend... - Pintle Hitch Mounting Plate - Manual Extend Towbar - IRL Towbar - Hydraulic Extend... - Roll Cylinder Assembly... - Tilt Cylinder Assembly- 8 & 0 Main Deck... - Tilt Cylinder Assembly- Main Deck Tilt Cylinder Assembly- Top Deck Wheel Lift Extend Cylinder Assembly... - IRL Cylinder Assembly... - Stabilizer Cylinder Assembly... - Tow Option Hydraulic Extend Cyl Assembly Stabilizer Cylinder Assembly Switch Panels... - Work Lights... - Bolt-On D-Rings... - Remote Control Operation(s) Remote Throttle Control... - Glad Hands and - Way Connector... - Air Supply Disconnect... - Jump Start Kit Folding Deck Ladder Chain and Straps... - Towing Safety Tools... - Decals... - Accessory Equipment Hydraulic Schematic Electrical Schematic Car Carrier Parts Manual - Page Rev

4 -Car Carrier Parts Manual - Page Rev MAIN DECK - ALUMINUM PIONEER Deck - 9 wide, aluminum Deck - 9 wide, aluminum Deck - 9 wide, aluminum

5 MAIN DECK - ALUMINUM PIONEER -Car Carrier Parts Manual - Page Rev

6 -Car Carrier Parts Manual - Page Rev STEEL BOLT-IN KEYSLOTS 000 Keyslot Plate 8 Screw, 0.0 -NC x. Flat Head * 080 Locknut, 0.0 -NC * 9080 Flatwasher, 0.0 ID * Keyslot Plate - Front * 88 Capscrew, 0.0- NC x.0 * 080 Locknut, 0.0 -NC * Flatwasher, 0.0 ID * * Quantities are per Item Keyslot Plates (Items # & #)

7 STEEL BOLT-IN KEYSLOTS 8 -Car Carrier Parts Manual - Page Rev

8 -Car Carrier Parts Manual - Page Rev MAIN DECK - STEEL B.I.C Deck - 9 wide, X-mem spacing Aluminum Rail, LH Front Aluminum Rail, RH Front Aluminum Rail, LH Rear Aluminum Rail, RH Rear 0000 U-Nut, 0.0 -NC 80 Capscrew, 0.0 -NC x.00

9 MAIN DECK - STEEL B.I.C. -Car Carrier Parts Manual - Page Rev

10 -Car Carrier Parts Manual - Page Rev ADJUSTABLE ROLL CYLINDER BRACKET - DECK Roll Cylinder Angle 0 Capscrew, 0. -0NC x Nut, 0.-0NC, Nyloc

11 ADJUSTABLE ROLL CYLINDER BRACKET - DECK -Car Carrier Parts Manual - Page Rev

12 -Car Carrier Parts Manual - Page Rev UPPER DECK - ALUMINUM Upper Deck - 9 wide (IHC 00/ 900, Ford F0 & Freightliner M) Upper Deck - 9 wide (Peterbilt P0) Upper Desk - 9 wide (Peterbilt P & Kenworth T00) Upper Desk - 9 wide (Extended Cab) 0008 Plate 08 Capscrew, 0.8 -NC x D Ring Weld 80 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 080 Locknut, 0.0 -NC Tie Down Winch LH Tie Down Winch RH 0 80 Capscrew, 0.0 -NC x.0

13 UPPER DECK - ALUMINUM Car Carrier Parts Manual - Page Rev

14 -Car Carrier Parts Manual - Page Rev UPPER DECK - STEEL Upper Deck - 9 wide (IHC00/ 900, Ford F0 & Freightliner M) Upper Deck - 9 wide (Pete ) D Ring Weld 80 Capscrew, 0.0 -NC x Locknut, 0.0 -NC Tie Down Winch LH Tie Down Winch RH 9080 Flatwasher, 0.0 ID Flatwasher, 0.0 ID Aluminum Rail LH Aluminum Rail RH

15 UPPER DECK - STEEL Car Carrier Parts Manual - Page Rev

16 -Car Carrier Parts Manual - Page Rev WORM GEAR WINCHES (8,000 LB - DUAL) MAIN DECK Winch - 8,000 lb Worm Gear 0000 Orbit Motor 80 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 88 Carriage Bolt, 0.0 -NC x Flatwasher, 0.0 ID Locknut, 0.0 -NC Plate (steel deck) Cable, 0.8 x Refer to manufacturer s manual for winch parts list

17 -Car Carrier Parts Manual - Page Rev 8,000 lb winch shown on steel deck WORM GEAR WINCHES (8,000 LB - DUAL) MAIN DECK 8 8 Item #9, Winch Cable not shown

18 -Car Carrier Parts Manual - Page Rev WORM GEAR WINCH (8,000 LB) WITH AIR FREE SPOOL - UPPER DECK Winch - 8,000 lb Worm Gear 0000 Orbit Motor Lockwasher, 0.0 ID 80 Capscrew, 0.0 -NC x Plate 080 Locknut, 0.0 -NC Cable, 0.8 dia x Air Free Spool: Air Valve Nylon Tubing A/R Fitting Exhaust Muffler 000 Bushing 000 Fitting 000 Nipple Pressure Valve 000 Plug 0009 Fitting Tie Strap Refer to manufacturer s manual for winch parts list

19 WORM GEAR WINCH (8,000 LB) WITH AIR FREE SPOOL - UPPER DECK AIR SUPPLY Item #, Winch Cable, not shown 8,000 lb winch shown on aluminum deck -Car Carrier Parts Manual - Page Rev

20 -Car Carrier Parts Manual - Page Rev DUAL WINCH FREE SPOOL (8,000 LB WORM GEAR WINCH - MAIN DECK) Lug Weld 080 Jam Nut, 0.0-0NF Rod Coupling Lever 08 Locknut, 0.0-0NF 080 Capscrew, 0.0-0NF x Flatwasher, 0.0 ID Nylon Washer,.00 ID Bushing 8000 Bracket (Steel Deck) 8000 Bracket (Aluminum Deck) 00 Capscrew, 0. -8NC x Flatwasher, 0. ID 00 Locknut, 0. -8NC Flatwasher, 0.0 ID Compression Spring Nylon Washer, 0. ID Bushing Bracket Spring Pin 000 Rod 0000 Cap Spring Clevis

21 DUAL WINCH FREE SPOOL (8,000 LB WORM GEAR WINCH - MAIN DECK) Steel Deck shown -Car Carrier Parts Manual - Page Rev

22 -Car Carrier Parts Manual - Page Rev SINGLE WINCH FREE SPOOL (8,000 / 0,000 LB WORM GEAR WINCH - MAIN DECK) Lug Weld 080 Jam Nut, 0.0-0NF 000 Rod Coupling Lever 08 Locknut, 0.0-0NF 080 Capscrew, 0.0-0NF x Flatwasher, 0.0 ID Nylon Washer,.00 ID Bushing 8000 Bracket (Alum. Deck) 00 Capscrew, 0. -8NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -8NC 9080 Flatwasher, 0.0 ID Compression Spring Nylon Washer, 0. ID Bushing Bracket Spring Pin 000 Rod 0000 Cap Spring Clevis 8 Capscrew, 0. -8NC x.

23 SINGLE WINCH FREE SPOOL (8,000 /0,000 LB WORM GEAR WINCH - MAIN DECK) Steel Deck shown -Car Carrier Parts Manual - Page Rev

24 -Car Carrier Parts Manual - Page Rev SINGLE / DUAL WINCH TENSIONER PLATES - MAIN DECK 0000 Plate Weld (Dual Winches) 0000 Plate Weld (Single Winch) 0000 Plate Weld LH (Dual Winches) 0000 Plate Weld LH (Single Winch) 0000 Plate Weld RH (Dual Winches) 0000 Plate Weld RH (Single Winch) 0 Capscrew, 0.8 -NC x.0 (Dual Winches) 0 Capscrew, 0.8 -NC x.0 (Single Winch) 0 Capscrew, 0.8 -NC x. (Dual Winches) 0 Capscrew, 0.8 -NC x. (Single Winch) 900 Flatwasher, 0.8 ID (Dual Winches) 900 Flatwasher, 0.8 ID (Single Winch) Flatwasher, 0.8 ID (Dual Winches) 900 Flatwasher, 0.8 ID (Single Winch) Locknut, 0.8 -NC (Dual Winches) 0 00 Locknut, 0.8 -NC (Single Winch) Compression Spring (Dual Winches) Compression Spring (Single Winch)

25 -Car Carrier Parts Manual - Page Rev SINGLE / DUAL WINCH TENSIONER PLATES - MAIN DECK

26 -Car Carrier Parts Manual - Page Rev WINCH TENSIONER PLATE - UPPER DECK Plate Weld 0000 Plate Weld LH 0000 Plate Weld RH 0 Capscrew, 0.8 -NC x.0 0 Capscrew, 0.8 -NC x. 900 Flatwasher, 0.8 ID 8 00 Locknut, 0.8 -NC Compression Spring

27 WINCH TENSIONER PLATE - UPPER DECK 8 -Car Carrier Parts Manual - Page Rev

28 -Car Carrier Parts Manual - Page Rev DUAL WINCH COVER PLATES - MAIN DECK Coverplate Weld Shim (Steel Deck) Shim (Aluminum Deck) 8 Capscrew, 0.8 -NC x Flatwasher, 0. ID 00 Locknut, 0.8 -NC Nylon Plug 8

29 DUAL WINCH COVER PLATES - MAIN DECK -Car Carrier Parts Manual - Page Rev

30 -Car Carrier Parts Manual - Page Rev SINGLE WINCH COVER PLATES - MAIN DECK 0000 Coverplate Weld 8 Capscrew, 0.8 -NC x Flatwasher, 0. ID 00 Locknut, 0.8 -NC Nylon Plug

31 SINGLE WINCH COVER PLATES - MAIN DECK -Car Carrier Parts Manual - Page Rev

32 -Car Carrier Parts Manual - Page Rev SUBFRAME - 8 & 0 MAIN DECK Subframe Weld Trunnion Weld Gusset Bearing 9000 Pin Washer,. ID 80 Capscrew, 0.8 -NC x Locknut, 0.8 -NC Bracket Weld LH Bracket Weld RH Tilt Cylinder Assembly Bar Weld LH Bar Weld RH Spacer, Spacer, Spacer, Angle Pin Weld Pin Weld Bushing 000 Capscrew, 0. -8NF x. 000 Capscrew, 0. -8NF x Locknut, 0. -8NF Capscrew, 0.8 -NC x Locknut, 0.8 -NC 00 Capscrew, 0.8 -NC x. 080 Capscrew, 0.0-0NF x Flatwasher, 0.0 ID 9 08 Locknut, 0.0-0NF Roll Cylinder Assembly Pin Retaining Ring 9000 Pad Bracket 80 Capscrew, 0.0 -NC x. 080 Locknut, 0.0 -NC * Plug * Light Box, RH * Light Box, LH * Mud Flap Angle, RH 0009* Mud Flap Angle, LH * included in Subframe Weld, P/N

33 SUBFRAME - 8 & 0 MAIN DECK Car Carrier Parts Manual - Page Rev

34 -Car Carrier Parts Manual - Page Rev SUBFRAME - MAIN DECK Subframe Weld Trunnion Weld Gusset * Bearing 9000 Pin Washer,. ID 80 Capscrew, 0.8 -NC x Locknut, 0.8 -NC Bracket Tilt Cylinder Assembly 9000 Pin Weld Pin Weld Bushing 00 Capscrew, 0.8 -NC x Roll Cylinder Assembly Pin Retaining Ring Pad Bracket 0 08 Locknut, 0.0-0NF * Plug 080 Capscrew, 0.0:-0NF x Capscrew, 0. -8NF x Flatwasher, 0. ID 8 00 Locknut, 0. -8NF * Light Box, RH 8000* Light Box, LH * Mud Flap Angle, RH * Mud Flap Angle, LH * included in Subframe Weld, P/N 88000

35 SUBFRAME - MAIN DECK Car Carrier Parts Manual - Page Rev

36 -Car Carrier Parts Manual - Page Rev HOLD DOWN - 8 & 0 MAIN DECK Hold Down Weld - Primary 000 Angle 080 Capscrew, 0.0-0NF x Locknut, 0.0-0NF Flatwasher, 0.0 ID 0 08 Locknut, 0.0-0NF Pad (8 decks) Pad (0 decks) Screw, 0. -8NC x. (8 deck) 900 Screw, 0. -8NC x. (0 deck) Capscrew, 0. -8NF x Hold Down Shoe LH Hold Down Shoe RH 0000 Rub Plate LH 0000 Rub Plate RH 0000 Plate 0000 Capscrew, 0. -8NF x.0 00 Locknut, 0. -8NF Hold Down Secondary Support (8 deck) Hold Down Secondary Support (0 deck) Capscrew, NF x.00 Hex Head (8 deck) 000 Capscrew, NF x.00 Hex Head 8 (0 deck) Flatwasher, 0. Nom Nar Hardened B (8 deck) 9000 Flatwasher, 0. Nom Nar Hardened B 8 (0 deck)

37 HOLD DOWN - 8 & 0 MAIN DECK Car Carrier Parts Manual - Page Rev

38 -Car Carrier Parts Manual - Page Rev HOLD DOWN - MAIN DECK 80000* Hold Down Weld 000 Angle 080 Capscrew, 0.0-0NF x Flatwasher, 0.0 ID 08 Locknut, 0.0-0NF 0000 Retaining Clamp 0080 Capscrew, 0. -8NF x Locknut, 0. -8NF Plug * Wear Pad 80* Flathead Screw, 0.8 -NC x. 00* Locknut, 0.8-NC 9000* Wear Pad 80000* Shim * Shim * Capscrew, 0. -8NC x.0 00* Locknut, 0. -8NC 8 08 Locknut, 0.0-0NF * also available in Hold Down Assembly, P/N 80000

39 HOLD DOWN - MAIN DECK Car Carrier Parts Manual - Page Rev

40 -Car Carrier Parts Manual - Page Rev SUBFRAME AND SUPPORT - UPPER DECK (WELDMENT) See Note Bumper Bracket Weld See Note Headboard Weld See Note Front Support Weld See Note Subframe Weld 9000 Tube Tube Plate Access Ladder Weld Pin Plate A/R 000 Capscrew, 0. -8NF x Locknut, 0. -8NF 8 00 Capscrew, 0. -NF x.00 See Note Hood Stop Pad Pad (aluminum upper deck) (IHC 00/900, Ford F-0, Freightliner M, Peterbilt P & Kenworth T00) 9000 Pad (aluminum upper deck) (Peterbilt P0) Pad (steel upper deck) 80 Capscrew, 0.8 -NC x. (IHC 00/900, Ford F-0, Freightliner M, Peterbilt P & Kenworth T00) (aluminum upper deck) Capscrew, 0.8 -NC x.0 (Peterbilt P0) (aluminum upper deck) 00 Locknut, 0.8 -NC (IHC 00/900, Ford F-0, Freightliner M, Peterbilt P & Kenworth T00) (aluminum upper deck) 00 Locknut, 0.8 -NC (Peterbilt P0) (aluminum upper deck) Bracket Weld (aluminum upper deck) 8000 Bracket (steel upper deck) Angle Weld LH (aluminum upper deck) Angle Weld RH (aluminum upper deck) 80 Capscrew, 0.0 -NC x.0 (aluminum upper deck) 9080 Flatwasher, 0.0 ID (aluminum upper deck) 080 Locknut, 0.0 -NC (aluminum upper deck) Pin Weld 80 Capscrew, 0.8 -NC x Tilt Cylinder Assembly Bushing Pin Weld Pin Weld (aluminum upper deck) Pin Weld (steel upper deck) Capscrew, 0.8 -NC x Locknut, 0.8 -NC Note : Parts vary depending on chassis. Consult factory for part numbers.

41 SUBFRAME AND SUPPORT - UPPER DECK (WELDMENT) Aluminum Deck shown -Car Carrier Parts Manual - Page Rev

42 -Car Carrier Parts Manual - Page Rev SUBFRAME AND SUPPORT - UPPER DECK (BOLT ON) See Note Bumper Bracket Weld Headboard Weld Rear Support Bumper Weld Front Support Bumper Weld Front Support (Extended Cab Chassis) Subframe Weld Upper Deck (IHC, Ford, Freightliner, Peterbilt P) Subframe Weld Upper Deck (Kenworth T00) Subframe Weld Upper Deck (Peterbilt 0) Subframe Weld Upper Deck (F0 Extended Cab) Shim Access Ladder Weld Pin Plate A/R Capscrew, 0. -8NF x Locknut, 0. -8NF 8 00 Capscrew, 0. -NF x.00 See Note Hood Stop Pad See Note Screw, Tapping Pad (aluminum upper deck) (IHC 00/900, Ford F-0, Freightliner M, Peterbilt P & Kenworth T00) 9000 Pad (aluminum upper deck) (Peterbilt P0) Pad (steel upper deck) 80 Capscrew, 0.8 -NC x. (IHC 00/900, Ford F-0, Freightliner M, Peterbilt P & Kenworth T00) (aluminum upper deck) Capscrew, 0.8 -NC x.0 (Peterbilt P0) (aluminum upper deck) 00 Locknut, 0.8 -NC 8 (IHC 00/900, Ford F-0, Freightliner M, Peterbilt P & Kenworth T00) (aluminum upper deck) 00 Locknut, 0.8 -NC (steel deck) Bracket Weld (aluminum upper deck) 8000 Bracket (steel upper deck) Angle Weld LH (aluminum upper deck) Angle Weld RH (aluminum upper deck) 0 80 Capscrew, 0.0 -NC x.0 (aluminum upper deck) 9080 Flatwasher, 0.0 ID (aluminum upper deck) 080 Locknut, 0.0 -NC (aluminum upper deck) 80 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 080 Locknut, 0.0 -NC 9080 Flatwasher, 0.0 ID 8 Capscrew, 0.0 -NC x Screw, 0. -0NC x Pin Weld Bearing 80 Capscrew, 0.8 -NC x Tilt Cylinder Assembly Bushing Pin Weld 080 Capscrew, 0.8 -NC x Locknut, 0.8 -NC Pin Weld Note : Parts vary depending on chassis. Consult factory for part numbers.

43 SUBFRAME AND SUPPORT - UPPER DECK (BOLT ON) Aluminum Deck shown -Car Carrier Parts Manual - Page Rev

44 -Car Carrier Parts Manual - Page Rev SLIDE PAD 9000 Wear Pad (8 & 0 Deck) 9000* Wear Pad ( Deck) 80 Capscrew, 0.8 -NC x. 8 (8 & 0 Deck) 80* Capscrew, 0.8 -NC x. ( Deck) 00 Locknut, 0.8 -NC (8 & 0 Deck) 8 00* Locknut, 0.8 -NC ( Deck) * included in Slide Pad Kit, P/N 90008

45 SLIDE PAD -Car Carrier Parts Manual - Page Rev

46 -Car Carrier Parts Manual - Page Rev MUD FLAP Mud Flap - High Frame, long 0000 Plate 08 Carriage Bolt, 0. -8NC x Locknut, 0. -8NC 8

47 MUD FLAP -Car Carrier Parts Manual - Page Rev

48 -Car Carrier Parts Manual - Page Rev FINAL ASSEMBLY Bumper Tube Weld - Short Bumper Tube Weld - Long 80 Carriage Bolt, 0.0 -NC x Locknut, 0.0 -NC Light Box Cover 0000 U-Nut, 0. -0NC Nylon Washer, 0. ID 0 09 Screw, 0. -0NC x Grommet Back-Up Light - White (Std) Stop/Tail/Turn Light - Red (LED) Grommet Marker Light - Red (LED) Grommet Marker Light - Red (LED) Grommet License Plate Light Back-Up Alarm 8 08 Screw, 0. -0NC x Locknut, 0.-0NC Plug Plug Not Required Reflective Tape Cover Plate 90 Screw, 0.8 -NC x Non-Skid Pad

49 FINAL ASSEMBLY Car Carrier Parts Manual - Page Rev

50 -Car Carrier Parts Manual - Page Rev HYDRAULIC RESERVOIR AND TOOLBOX / BASKET * 8000 Mounting Bracket - Short Mounting Bracket - Std Mounting Bracket - Long Mounting Bracket - Short Mounting Bracket - Std Mounting Bracket - Long Hydraulic Reservoir Assembly Breather Filler Cap Assembly Level / Temperature Gauge Strainer 080 Capscrew, 0.0-0NF x Flat Washer, 0.0 ID 9 08 Locknut, 0.0-0NF Capscrew, 0. -8NC x Flatwasher, 0. ID 00 Locknut, 0. -8NC Toolbox Assembly - x 8 x Toolbox Assembly - x 8 x Toolbox Assembly - 8 x 8 x Toolbox Assembly - 0 x 8 x ^ Rubber Pad ( Toolbox) 9000^ Rubber Pad (8 Toolbox) 90008^ Rubber Pad (0 Toolbox) 88 Capscrew, 0.0 -NC x Locknut, 0.0 -NC 000 Plate High Mount Angle Basket - deep Basket - deep Moulding - deep basket Moulding - deep basket Stainless Steel Cover Plate for Basket includes rivets + also available in Hydraulic Reservoir Assembly, P/N ^ included in Toolbox Assembly * Quantities vary depending on Hydraulic Tank / Toolbox / Basket mounting configuration.

51 HYDRAULIC RESERVOIR AND TOOLBOX / BASKET 8 HYDRAULIC TANK ONLY 9 " TOOLBOX w/ HYDRAULIC RESERVOIR Item #, Toolbox Rubber Pad, not shown -Car Carrier Parts Manual - Page Rev

52 -Car Carrier Parts Manual - Page Rev HYDRAULIC RESERVOIR AND TOOLBOX / BASKET FRONT 0" TOOLBOX w/ HYDRAULIC RESERVOIR MOUNTED ON PASSENGER SIDE 9 9 0" TOOLBOX w/ HYDRAULIC RESERVOIR MOUNTED ON DRIVER SIDE FRONT Item #, Toolbox Rubber Pad, not shown

53 HYDRAULIC RESERVOIR AND TOOLBOX / BASKET " BASKET " HIGH MOUNT TOOLBOX w/ HYDRAULIC RESERVOIR Items #, Toolbox Rubber Pad and #, Stainless Cover for Basket, not shown -Car Carrier Parts Manual - Page Rev

54 -Car Carrier Parts Manual - Page Rev TOOLBOX * 9000 Rubber Pad ( toolbox) 9000 Rubber Pad ( narrow toolbox) Rubber Pad (8 toolbox) Rubber Pad (0 toolbox) Gasket ( toolbox) Gasket (8 toolbox) Gasket (0 toolbox) Toolbox Door Assembly ( toolbox) Toolbox Door Assembly (8 toolbox) Toolbox Door Assembly (0 toolbox) ^ Latch 0000^ Hinge ( toolbox) 0000^ Hinge (8 toolbox) 0000^ Hinge (0 toolbox) ^ Rivet ( toolbox) ^ Rivet (8 toolbox) ^ Rivet (0 toolbox) ^ Bracket 8 0^ Carriage Bolt, 0. -0NC x ^ Locknut, 0. -0NC ^ S Link 8000^ Cable * Quanities listed are for one toolbox ^ also included in Toolbox Door Assembly

55 TOOLBOX Toolbox shown -Car Carrier Parts Manual - Page Rev

56 -Car Carrier Parts Manual - Page Rev 8 TOOLBOX AND MARKER LIGHTS * Toolbox - Universal Toolbox - LH w/ Tool Mtg Brackets Toolbox - RH w/ Tool Mtg Brackets 80000^ Mounting Bracket - LH 80000^ Mounting Bracket - RH 8000 Mounting Bracket - Special CA 080 Capscrew, 0.0-0NF x Flatwasher, 0.0 ID 08 Locknut, NF 88 Capscrew, 0.0 -NC x Locknut, 0.0 -NC 9 Not Required Grommet Marker Light - Amber (LED) Marker Light - Red (LED) 000 Harness Adapter 000 Harness - Stop/Tail/Turn Light 000 Harness - Marker Light * Quanities listed are for one toolbox ^ also included in P/N 8000, Bracket Assembly

57 B A B A B A B A E D C B A B A B A B A B A B A B A B A B A E D C B A 8 TOOLBOX AND MARKER LIGHTS A B C D E A B C D E -Car Carrier Parts Manual - Page Rev

58 -Car Carrier Parts Manual - Page Rev TOOLBOX SHELF 0000 Angle Shelf ( toolbox) Shelf (8 toolbox) Shelf (0 toolbox) 080 Capscrew, 0. -8NC x Flatwasher, 0. ID 8 00 Locknut, 0. -8NC

59 TOOLBOX SHELF Toolbox shown -Car Carrier Parts Manual - Page Rev

60 -Car Carrier Parts Manual - Page Rev TOOLBOX LIGHT 80008* Bracket 90000* Dome Lamp 80000* Switch * Wire Mount Clip 0000* Panel Nut 90008* Screw, #0 x Fitting Toolbox Light Harness * included in Toolbox Light Bracket Assembly

61 TOOLBOX LIGHT Item #8, Toolbox Light Harness, not shown 8 Toolbox Shown -Car Carrier Parts Manual - Page Rev

62 -Car Carrier Parts Manual - Page Rev DUAL CONTROLS - BANK 000 Channel 9080 Flatwasher, 0.0 ID 080 Locknut, 0.0-NC 000 Channel 90 Screw, 0.-8NC x Control Valve 00 Capscrew, 0.8-NC x Flatwasher, 0.8 ID 9 00 Locknut, 0.8 -NC Control Rod 0009 Control Rod Clevis Pin Cotter Pin 080 Capscrew, 0. -8NC x Flatwasher, 0. ID Spacer 8 00 Locknut, 0. -8NC 8 Not Required 9 0 Carriage Bolt, 0. -8NC x Washer, 0. ID Pin Retaining Ring Control Handle Control Handle 0000 Control Handle 0000 Control Handle 900 Flatwasher, 0. ID Bushing Control Hood, LH Washer, 0. ID Control Panel, LH 0000 Control Panel, RH Pop Rivet Lamp 900 Screw, # x Wire Clip 0000 Lug Control Hood, RH Gauge Jam Nut, M

63 DUAL CONTROLS - BANK 8 8 FRONT A A -Car Carrier Parts Manual - Page Rev

64 -Car Carrier Parts Manual - Page Rev DUAL CONTROLS - BANK 000 Channel 9080 Flatwasher, 0.0 ID 080 Locknut, 0.0-NC 000 Channel 90 Screw, 0.-8NC x Control Valve 00 Capscrew, 0.8-NC x Flatwasher, 0.8 ID 9 00 Locknut, 0.8 -NC Control Rod 0009 Control Rod Clevis Pin Cotter Pin 080 Capscrew, 0. -8NC x Flatwasher, 0. ID Spacer 00 Locknut, 0. -8NC 9 8 Not Required 9 0 Carriage Bolt, 0. -8NC x Washer, 0. ID Pin Retaining Ring Control Handle Control Handle 0000 Control Handle 0000 Control Handle 900 Flatwasher, 0. ID Bushing Control Hood, LH Washer, 0. ID Control Panel, LH (Dual Main Deck Winches) Control Panel, LH (Single Main Deck Winch) 0000 Control Panel, RH (Dual Main Deck Winches) Control Panel, RH (Single Main Deck Winch) Pop Rivet Lamp 900 Screw, # x Wire Clip 0000 Lug Control Hood, RH Gauge Jam Nut, M

65 DUAL CONTROLS - BANK FRONT A A -Car Carrier Parts Manual - Page Rev

66 -Car Carrier Parts Manual - Page Rev DUAL CONTROLS - 8 BANK 000 Channel 9080 Flatwasher, 0.0 ID 080 Locknut, 0.0-NC 000 Channel 90 Screw, 0.-8NC x Control Valve 00 Capscrew, 0.8-NC x Flatwasher, 0.8 ID 9 00 Locknut, 0.8 -NC Control Rod Control Rod Clevis Pin Cotter Pin Capscrew, 0. -8NC x Flatwasher, 0. ID Spacer 00 Locknut, 0. -8NC 8 Not Required 9 0 Carriage Bolt, 0. -8NC x Washer, 0. ID Pin Retaining Ring Control Handle Control Handle 0000 Control Handle 0000 Control Handle 900 Flatwasher, 0. ID Wire Clip Control Hood, LH Washer, 0. ID Control Panel, LH 0000 Control Panel, RH Pop Rivet Lamp 900 Screw, # x Lug Control Hood, RH Gauge Jam Nut, M

67 DUAL CONTROLS - 8 BANK FRONT A A -Car Carrier Parts Manual - Page Rev

68 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - STANDARD (8 & 0 MAIN DECK) See Note PTO 000 Pump 800 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 0000 Adapter 08 Adapter 0000 Elbow 8 See Note Supply Hose Nipple Clamp Filter Assembly Gauge 0009 Fitting Clamp See Note Return Hose See Note Pressure Hose Assembly 0008 Adapter Elbow * Filter Element Adapter 008 Adapter 00 Hose Assembly 0 Hose Assembly 00 Elbow 00 Adapter 9 Hose Assembly 9 Hose Assembly Dual Counterbalance Valve Hose Assembly Hose Assembly Hose Assembly Hose Assembly 099 Hose Assembly (8 deck) 0 Hose Assembly (0 deck) 9 Hose Assembly 9 Hose Assembly 00 Adapter 09 Hose Assembly P-Clamp 9 00 Capscrew, 0. -0NC x Flatwasher, 0. ID 00 Locknut,.0-0NC * also available in Filter Assembly, P/N Note : Varies depending on chassis, transmission, PTO type & deck length. Consult factory for part numbers.

69 HYDRAULIC COMPONENTS - STANDARD (8 & 0 MAIN DECK) ROLL CYLINDER 0 0 A PORTS 8 8 WINCH 8 8 WINCH 8 TILT CYLINDER - RH 8 0 A A DUAL C/B BLOCK B TILT CYLINDER - LH B V V R P C ROLL TILT WINCH WINCH TOP TILT TOP WINCH 0 0 B PORTS HYD TANK CLAMP FOR PRESSURE GAUGE HOSE, ITEM # -Car Carrier Parts Manual - Page Rev

70 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - STANDARD ( MAIN DECK) See Note PTO 000 Pump 800 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 0000 Adapter 08 Adapter 0000 Elbow 8 See Note Supply Hose Nipple Clamp Filter Assembly Gauge 0009 Fitting Clamp See Note Return Hose See Note Pressure Hose Assembly 0008 Adapter Elbow 9 Not Required Adapter 008 Adapter 0 Hose Assembly 0 Hose Assembly 00 Elbow 00 Adapter 8 Hose Assembly Hose Assembly Dual Counterbalance Valve Hose Assembly 0 9 Hose Assembly 9 Hose Assembly 0 Hose Assembly 00000* Filter Element 00 Adapter 09 Hose Assembly 0000 P-Clamp 00 Capscrew, 0. -0NC x Flatwasher, 0. ID 9 00 Locknut,.0-0NC * also available in Filter Assembly, P/N Note : Varies depending on chassis, transmission, PTO type & deck length. Consult factory for part numbers.

71 HYDRAULIC COMPONENTS - STANDARD ( MAIN DECK) ROLL CYLINDER WINCH 8 TILT CYLINDER - RH B B DUAL C/B BLOCK A TILT CYLINDER - LH 0 A V V R P C ROLL TILT WINCH A PORTS B PORTS 0 HYD TANK CLAMP FOR PRESSURE GAUGE HOSE, ITEM # -Car Carrier Parts Manual - Page Rev

72 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK) Hose Track (8 & 0 Deck) Hose Track ( Deck) Plate (8 & 0 Deck) Plate ( Deck) 08 Capscrew #0-NC x.00 8 (8 & 0 Deck) 08 Capscrew #0-NC x.00 ( Deck) 000 Locknut, #0-NC (8 & 0 Deck) Locknut, #0-NC ( Deck) Clamp (8 & 0 Deck) Clamp ( Deck) Clamp Cover (8 & 0 Deck) Clamp Cover ( Deck) 0 Capscrew, 0. -8NC x.00 (8 & 0 Deck) 0 Capscrew, 0. -8NC x.00 ( Deck) Flatwasher, 0. ID (8 & 0 Decks) 900 Flatwasher, 0. ID ( Decks) 9 00 Locknut, 0. -NC (8 & 0 Decks) 0 00 Locknut, 0. -NC ( Decks) Tie Strap (8 & 0 Deck) Tie Strap ( Deck) Counterbalance Valve 80 Capscrew, 0. -8NC x Double Clamp (8 & 0 Deck) 0000 Double Clamp ( Deck) Clip * 0000 Clamp (8 & 0 Deck) 090 Capscrew, 0.8 -NC x. (8 & 0 Deck) 00 Locknut, 0.8 -NC (8 & 0 Deck) Clamp (8 & 0 Deck) Belt, Protective (8 & 0 Deck) Clamp (8 & 0 Deck) * Quantity varies depending on deck length and deck type Clamp (8 & 0 Deck)

73 B A A B HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK) B 9 B A A SUBFRAME FRONT CROSSMEMBER SECTION A-A SECTION B-B 8 STEEL DECK MAIN BEAM Items #8, #0, # Clamps, not shown Item #9 Protective Belt, not shown ROLL HOSE ROUTING ALUMINUM DECK EXTRUSION -Car Carrier Parts Manual - Page Rev

74 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (MAIN DECK) 0000 Cast Frame Clamp 80 Set Screw, 0. -8NC x.0 00 Locknut, 0. -8NC 00 Capscrew, 0. -8NC x. 900 Flatwasher, 0. ID Clamp * 0000 Clamp * Clamp * * Quantity varies depending on deck type

75 HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (MAIN DECK) TO PUMP 8 TYPICAL HOSE ROUTING / MOUNTING -Car Carrier Parts Manual - Page Rev

76 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - STANDARD (UPPER DECK) 0808 Adapter 80* Hose Assembly (8 deck) 0^ Hose Assembly (0 deck) 0# Hose Assembly ( deck) 80* Hose Assembly (8 deck) 0^ Hose Assembly (0 deck) 0# Hose Assembly ( deck) 0808 Balkhead Union *^# Hose Assembly 99*^# Hose Assembly 080 Elbow 8 *^# Hose Assembly Tee 0 08*^ Hose Assembly (8 & 0 deck) 0# Hose Assembly ( deck) 00 Elbow 0000 Elbow * Also included in Hose Kit, 00000, 8 Main Deck ^ Also included in Hose Kit, 0000, 0 Main Deck # Also included in Hose Kit, 0000, Main Deck

77 HYDRAULIC COMPONENTS - STANDARD (UPPER DECK) 0 9 TOP TILT CYLINDER - RH 0 9 R P ROLL TILT WINCH # WINCH # TOP TILT TOP WINCH A PORTS B PORTS TOP WINCH TOP TILT CYLINDER - LH -Car Carrier Parts Manual - Page Rev

78 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (UPPER DECK) 0000 Cast Frame Clamp ( & 8 deck) 0000 Cast Frame Clamp (0 deck) 80 Set Screw, 0. -8NC x.0 ( & 8 deck) 80 Set Screw, 0. -8NC x.0 (0 deck) 00 Locknut, 0. -8NC ( & 8 deck) 00 Locknut, 0. -8NC (0 deck) 00 Capscrew, 0. -8NC x. ( & 8 deck) 00 Capscrew, 0. -8NC x. (0 deck) 900 Flatwasher, 0. ID ( & 8 deck) 900 Flatwasher, 0. ID (0 deck) 00 Locknut, 0. -8NC( & 8 deck) 00 Locknut, 0. -8NC (0 deck) 0000 Clamp * Clamp * Plate * Quantity varies depending on deck type

79 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING (UPPER DECK) TO UPPER DECK REAR MUFFLER SUPPORT BRACKET 8 TYPICAL HOSE ROUTING / MOUNTING 9

80 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - IRL WHL LIFT WITH MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT 0009 Reducer 008 Tee 0 Hose Assembly 0 Hose Assembly Counterbalance Valve 00 Elbow 0 Hose Assembly 8 00 Adapter 9 00 Hose Assembly 0 00 Elbow

81 HYDRAULIC COMPONENTS - IRL WHL LIFT WITH MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT 8 8-SECTION CONTROL VALVE R P ROLL TILT WINCH WINCH TOP TILT TOP WINCH BOOM IRL A PORTS B PORTS 8 9 WHEEL LIFT RAISE / LOWER CYLINDER - RH 0 P V WHEEL LIFT EXTEND / RETRACT CYLINDER WHEEL LIFT RAISE / LOWER CYLINDER - LH V P 9 0 -Car Carrier Parts Manual - Page Rev

82 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER 008 Adapter 0 Hose Assembly 00 Tee 009 Hose Assembly 00 Elbow

83 HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER A PORTS SECTION TROL VALVE R P ROLL TILT WINCH WINCH TOP TILT TOP WINCH STAB B PORTS STABILIZER RAISE / LOWER CYLINDER (RH) STABILIZER RAISE / LOWER CYLINDER (LH) -Car Carrier Parts Manual - Page Rev

84 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLATE 008 Elbow Tee 00 Hose Assembly 0 Hose Assembly Counterbalance Valve 008 Tee 00 Elbow 8 0 Hose Assembly

85 HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLATE A PORTS -SECTION CONTROL VALVE R P WINCH TOP TILT TOP WINCH B PORTS P STABILIZER RAISE / LOWER CYLINDER - RH V P ROLL TILT WINCH STAB 8 8 STABILIZER RAISE / LOWER CYLINDER - LH V -Car Carrier Parts Manual - Page Rev

86 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE 008 Adapter 008 Elbow Tee 00 Hose Assembly 0 Hose Assembly Counterbalance Valve 00 Elbow Tee 9 0 Hose Assembly 0 00 Hose Assembly 00 Elbow

87 HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE A PORTS 8-SECTION CONTROL VALVE R P ROLL TILT WINCH WINCH TOP TILT TOP WINCH STAB BOOM B PORTS STABILIZER RAISE / LOWER CYLINDER - RH P V TOW OPTION EXTEND /RETRACT CYLINDER STABILIZER RAISE / LOWER CYLINDER - LH P V -Car Carrier Parts Manual - Page Rev

88 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT 0009 Reducer 008 Tee 00 Hose Assembly 0 Hose Assembly Counterbalance Valve 00 Elbow 0 Hose Assembly Adapter 9 00 Hose Assembly 0 00 Elbow

89 HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT 8 A PORTS 8-SECTION CONTROL VALVE R P ROLL TILT WINCH WINCH TOP TILT TOP WINCH BOOM STAB WHL LIFT B PORTS 8 STABILIZER / WHEEL LIFT RAISE / LOWER CYLINDER - RH P V STABILIZER / WHEEL LIFT RAISE / LOWER CYLINDER - LH WHEEL LIFT EXTEND / RETRACT CYLINDER V P Car Carrier Parts Manual - Page Rev

90 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - IRL TOWBAR 008 Elbow Tee 00 Hose Assembly 0 Hose Assembly Counterbalance Valve 00 Elbow 0 Hose Assembly Adapter 9 0 Hose Assembly 0 00 Adapter 008 Tee

91 HYDRAULIC COMPONENTS - IRL TOWBAR 8 A PORTS 8-SECTION CONTROL VALVE R P ROLL TILT WINCH WINCH TOP TILT TOP WINCH BOOM IRL B PORTS 8 9 TOW OPTION RAISE / LOWER CYLINDER - RH 0 P V TOW OPTION EXTEND / RETRACT CYLINDER TOW OPTION RAISE / LOWER CYLINDER - LH V P 9 0 -Car Carrier Parts Manual - Page Rev

92 -Car Carrier Parts Manual - Page Rev HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION 008 Adapter 0 Hose Assembly 00 Adapter

93 HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION A PORTS -SECTION R CONTROL VALVE P ROLL TILT WINCH WINCH TOP TILT TOP WINCH BOOM B PORTS TOW OPTION EXTEND / RETRACT CYLINDER -Car Carrier Parts Manual - Page Rev

94 -Car Carrier Parts Manual - Page Rev ELECTRICAL COMPONENTS - STANDARD 0009 Deck to Winch Harness Subframe to Cab Harness 000 Subframe Harness Main Deck Harness (8 & 0 Aluminum Deck) 0008 Main Deck Harness (8 & 0 Steel Deck) 0009 Main Deck Harness ( Steel Deck) 0009 Upper Deck Harness 000 Upper Deck - Headboard Lights - Harness Subframe to Main Deck Harness Fuse Holder Fuse, 0 Amp Connector Terminal 0000 Wire Seal 0009 Wiring Connector Kit (Ford & GMC chassis) Clip * 000 -Bar Marker Light Harness * Quantity varies depending on deck construction.

95 ELECTRICAL COMPONENTS - STANDARD HEADBOARD WORKLIGHTS UPPER DECK WINCH WORKLIGHTS CHASSIS HARNESS Item #, Clip, not shown. -Car Carrier Parts Manual - Page Rev

96 -Car Carrier Parts Manual - Page Rev DECK MARKER LIGHTS Grommet Marker Light - Amber (LED) Marker Light - Red (LED) Marker Light Adapter (aluminum upper deck only) 0088 Capscrew, #0-NC x.00 (aluminum upper deck only) 000 Locknut, #0-NC (aluminum upper deck only) Marker Light - Amber (LED) ID Marker - Amber (LED) 9 0 Capscrew, 0. -0NC x Flatwasher, 0.9 ID 00 Locknut, 0. -0NC Grommet (steel upper deck only)

97 DECK MARKER LIGHTS STEEL UPPER DECK 0 ALUMINUM UPPER DECK MAIN DECK -Car Carrier Parts Manual - Page Rev

98 -Car Carrier Parts Manual - Page Rev ADDITIONAL DECK MARKER LIGHTS Grommet Marker Light - Amber (LED) 000 Additional Markers Deck Harness Angle Clip ( Aluminum Deck) Wire Clip (Steel Deck)

99 ADDITIONAL DECK MARKER LIGHTS ALUMINUM DECK REPLACEMENT FOR STANDARD DECK HARNESS STEEL DECK Item #, Wire Clip, not shown. -Car Carrier Parts Manual - Page Rev

100 -Car Carrier Parts Manual - Page Rev ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER) Taillight Converter Plate Wellnut 000 Screw, #0-NF x Screw, 0. -8NC x.0 00 Terminal Heat Shrink Tubing Terminal 9 90 Terminal Fuse Holder 0000 Fuse - 0 amp 009 Terminal Resistor (UD chassis w/ std lights) 0000 Resistor (UD chassis w/ LED lights)

101 ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER) 0 A 0 A 0 A 0 A Car Carrier Parts Manual - Page Rev

102 -Car Carrier Parts Manual - Page Rev IRL WHEEL LIFT 0000 Outer Boom Weld (,000 lb wheel lift) 0000 Outer Boom Weld (,000 lb wheel lift) Inner Boom Weld (,000 lb wheel lift) Inner Boom Weld (,000 lb wheel lift) 0000 Cylinder Assembly Pin Pin Retaining Ring * Bushing (,000 lb wheel lift) < Bushing (,000 lb wheel lift) Wear Pad Angle Capscrew, 0. -0NC x Washer, 0.9 ID 9000 Wear Pad 0000 Cylinder Assembly (,000 lb wheel lift) 0000 Cylinder Assembly (,000 lb wheel lift) 9000 Pin Weld 090 Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC Pin Weld Arm Weld (,000 lb wheel lift) Arm Weld (,000 lb wheel lift) Bearing Bearing Link Assembly (,000 lb wheel lift) Link Assembly (,000 lb wheel lift) Pin Weld ^ Bearing Way Receptacle Gasket 08 Screw, 0. -0NC x Locknut, 0. -0NC + included in Arm Weld, P/Ns & ^ included in Link Weld, P/Ns , & < included in Inner Boom Weld, P/N * included in Inner Boom Weld, P/N 90000

103 IRL WHEEL LIFT ,000 lb wheel lift shown -Car Carrier Parts Manual - Page Rev

104 -Car Carrier Parts Manual - Page Rev MANUAL L-ARM WHEEL LIFT GRID Pivot Tube Weld (,000 lb IRL wheel lift w/ ball plate) Pivot Tube Weld (,000 lb IRL wheel lift w/ ball plate) Pivot Tube Weld (,000 lb IRL wheel lift w/ Reese Rcvr) Pivot Tube Weld (,000 lb IRL wheel lift w/ Reese Rcvr) Pivot Tube Weld (,000 lb IRL wheel lift w/. Reese Rcvr) Grid Weld - LH (,000 lb wheel lift) Grid Weld - LH (,000 lb wheel lift) Grid Weld - RH (,000 lb wheel lift) Grid Weld - RH (,000 lb wheel lift) 9000 Pivot Pin (,000 lb wheel lift) 9000 Pivot Pin (,000 lb wheel lift) Washer 0000 Retaining Ring 0000 T-Handle L-Arm Weld (,000 lb wheel lift) L-Arm Weld LH (,000 lb wheel lift) Plug (,000 lb wheel lift) Cam Lock Assembly Grease Fitting Reflective Tape 0000 Reflective Tape - LH Reflective Tape - RH L-Arm Weld (,000 lb wheel lift) L-Arm Weld RH (,000 lb wheel lift)

105 MANUAL L-ARM WHEEL LIFT GRID ,000 lb wheel lift grid shown -Car Carrier Parts Manual - Page Rev

106 -Car Carrier Parts Manual - Page Rev MANUAL T PIVOTING WHEEL LIFT GRID Pivot Tube Weld (,000 lb ILR wheel lift w/ ball plate) Pivot Tube Weld (,000 lb ILR wheel lift w/ ball plate) Pivot Tube Weld (,000 lb IRL wheel lift w/ Reese Rcvr) Pivot Tube Weld (,000 lb IRL wheel lift w/ Reese Rcvr) Pivot Tube Weld (,000 lb IRL wheel lift w/. Reese Rcvr) 80000* Grid Weld - LH (,000 lb wheel lift) 80000^ Grid Weld - LH (,000 lb wheel lift) Grid Weld - RH (,000 lb wheel lift) 80000> Grid Weld - RH (,000 lb wheel lift) *^ Pivot Casting, LH > Pivot Casting, RH 9000~ Pin 9000~ Pin ~ Retaining Ring ^> T-Handle ~ Pin ~ Spring 0008~ Rod 00000~ Cap ~ Screw 80000~ Spring 90008~ Pin 9000 Pivot Pin (,000 lb wheel lift) 9000 Pivot Pin (,000 lb wheel lift) Washer Retaining Ring ~ Grease Fitting L-Arm Weld - LH L-Arm Weld - RH Reflective Tape Reflective Tape 0000 Reflective Tape ~ Lockwasher, 0. ID * also available in Grid Assembly, LH, P/N ^ also available in Grid Assembly, LH, P/N also available in Grid Assembly, RH, P/N > also available in Grid Assembly, RH, P/N ~ also available in Grid Assembly, P/N s 80000, 80000, & 80000

107 MANUAL T PIVOTING WHEEL LIFT GRID ,000 lb wheel lift grid shown -Car Carrier Parts Manual - Page Rev

108 -Car Carrier Parts Manual - Page Rev HYDRAULIC REAR DOCK STABILIZER Stabilizer Weld 0000 Cylinder Assembly 9000 Pin Weld Pin Weld 090 Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC * Bearing * included in Stabilizer Weld, P/N

109 HYDRAULIC REAR DOCK STABILIZER -Car Carrier Parts Manual - Page Rev

110 -Car Carrier Parts Manual - Page Rev HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER Stabilizer Weld (with.00 Reese Hitch Receiver) Stabilizer Weld (with.0 Reese Hitch Receiver) 0000 Cylinder Assembly 9000 Pin Weld Pin Weld 090 Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC *^ Bearing Way Receptacle Gasket 0 08 Screw, 0. -0NC x. 00 Locknut, 0. -0NC * included in Stabilizer Weld, P/N ^ included in Stabilizer Weld, P/N

111 HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER Car Carrier Parts Manual - Page Rev

112 -Car Carrier Parts Manual - Page Rev HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE Stabilizer Weld w/ Manual Pintle Plate 0000 Cylinder Assembly 9000 Pin Weld Pin Weld 090 Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC Inner Boom Weld Pin Weld Hair Pin * Bearing Way Receptacle Gasket 08 Screw, 0. -0NC x Locknut, 0. -0NC * included in Stabilizer Weld, P/N

113 HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE Car Carrier Parts Manual - Page Rev

114 -Car Carrier Parts Manual - Page Rev HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE Stabilizer Weld w/ Man Pintle Plate 0000 Cylinder Assembly 9000 Pin Weld Pin Weld 090 Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC Inner Boom Weld Pin Weld Hair Pin Cylinder Assembly Pin Pin Retaining Ring * Bearing Way Receptacle Gasket 08 Screw, 0. -0NC x Locknut, 0. -0NC * included in Stabilizer Weld, P/N

115 HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE Car Carrier Parts Manual - Page Rev

116 -Car Carrier Parts Manual - Page Rev HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT Stabilizer Weld Inner Boom Weld 0000 Cylinder Assembly Pin Pin Retaining Ring * Bushing Wear Pad Angle Capscrew, 0. -0NC x Washer, 0.9 ID 9000 Wear Pad Stabilizer Base Weld Hitch Pin Bearing 0000 Cylinder assembly Pin Weld Capscrew, 0.8 -NC x Locknut, 0.8 -NC Way Receptacle Gasket 08 Screw, 0. -0NC x Locknut, 0. -0NC * included in Inner Boom Weld, P/N included in Stabilizer Weld, P/N

117 HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT Car Carrier Parts Manual - Page Rev

118 -Car Carrier Parts Manual - Page Rev BALL HITCH MOUNTING PLATE - IRL 0000 Outer Boom Weld Inner Boom Weld 0000 Cylinder Assembly Pin Pin Retaining Ring Pin Weld Hair Pin Cylinder Assembly Pin Weld 090 Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC Pin Weld Arm Weld * Bushing * Bushing Bushing Way Receptacle Gasket 0 08 Screw, 0. -0NC x Locknut, 0. -0NC Reflective Tape * included in Arm Weld, P/N included in Outer Boom Weld, P/N 0000

119 BALL HITCH MOUNTING PLATE - IRL Car Carrier Parts Manual - Page Rev

120 -Car Carrier Parts Manual - Page Rev BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND 0000 Outer Boom Weld Inner Boom Weld 0000 Cylinder Assembly Pin Pin Retaining Ring Pin Weld Pin Weld Capscrew, 0.8 -NC x Locknut, 0.8 -NC Pin Weld Hair Pin * Bushing Way Receptacle Gasket 08 Screw, 0. -0NC x Locknut, 0. -0NC Reflective Tape * included in Outer Boom Weld, P/N 0000

121 BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND Car Carrier Parts Manual - Page Rev

122 -Car Carrier Parts Manual - Page Rev BALL HITCH MOUNTING PLATE - MANUAL EXTEND 0000 Outer Boom Weld Inner Boom Weld Pin Weld Hair Pin Pin Weld 090 Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC Pin Weld * Bushing Way Receptacle Gasket 08 Screw, 0. -0NC x Locknut, 0. -0NC Reflective Tape * included in Outer Boom Weld, P/N 0000

123 BALL HITCH MOUNTING PLATE - MANUAL EXTEND Car Carrier Parts Manual - Page Rev

124 -Car Carrier Parts Manual - Page Rev PINTLE HITCH MOUNTING PLATE - IRL 0000 Outer Boom Weld Inner Boom Weld 0000 Cylinder Assembly Pin Pin Retaining Ring Pin Weld Hair Pin Cylinder Assembly Pin Weld 090 Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC Pin Weld Arm Weld * Bushing * Bushing Bushing Way Receptacle Gasket 0 08 Screw, 0. -0NC x Locknut, 0. -0NC Reflective Tape 0000 Reflective Tape, LH 0000 Reflective Tape, RH * included in Arm Weld, P/N included in Outer Boom Weld, P/N 0000

125 PINTLE HITCH MOUNTING PLATE - IRL Car Carrier Parts Manual - Page Rev

126 -Car Carrier Parts Manual - Page Rev PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND 0000 Outer Boom Weld Inner Boom Weld 0000 Cylinder Assembly Pin Pin Retaining Ring Pin Weld Pin Weld Capscrew, 0.8 -NC x Locknut, 0.8 -NC Pin Weld Hair Pin * Bushing Way Receptacle Gasket 08 Screw, 0. -0NC x Locknut, 0. -0NC Reflective Tape Reflective Tape LH Reflective Tape RH * included in Outer Boom Weld, P/N 0000

127 PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND Car Carrier Parts Manual - Page Rev

128 -Car Carrier Parts Manual - Page Rev PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND 0000 Outer Boom Weld Inner Boom Weld Pin Weld Hair Pin Pin Weld 090 Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC Pin Weld * Bushing Way Receptacle Gasket 08 Screw, 0. -0NC x Locknut, 0. -0NC Reflective Tape 0000 Reflective Tape LH 0000 Reflective Tape RH * included in Outer Boom Weld, P/N 0000

129 PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND Car Carrier Parts Manual - Page Rev

130 -Car Carrier Parts Manual - Page Rev TOWBAR - IRL 0000 Outer Boom Weld Inner Boom Weld 0000 Cylinder Assembly Pin Pin Retaining Ring Grease Fitting Cylinder Assembly Pin Weld Capscrew, 0.8 -NC x. 00 Locknut, 0.8 -NC Pin Weld Arm Weld * Bushing * Bushing Bushing 0000 Tow Hitch Weld (rubber tubes) Tow Hitch Weld (keyslots) Capscrew,.0 -NF x Tube Rubber Way Receptacle Gasket 08 Screw, 0. -0NC x Locknut,.0-0NC Reflective Tape Reflective Tape * included in Arm Weld, P/N included in Outer Boom Weld, P/N 0000

131 TOWBAR - IRL IRL towbar with rubber tubes shown -Car Carrier Parts Manual - Page Rev

132 -Car Carrier Parts Manual - Page Rev TOWBAR - HYDRAULIC EXTEND 0000 Outer Boom Weld Inner Boom Weld 0000 Cylinder Assembly Pin Pin Retaining Ring Grease Fitting Pin Weld Capscrew, 0.8 -NC x Locknut, 0.8 -NC Pin Weld Hair Pin * Bushing 0000 Tow Hitch Weld Capscrew,.0 -NF x Tube Rubber Way Receptacle Gasket 9 08 Screw, 0. -0NC x Locknut, 0. -0NC Reflective Tape Reflective Tape * included in Outer Boom Weld, P/N 0000

133 TOWBAR - HYDRAULIC EXTEND Car Carrier Parts Manual - Page Rev

134 -Car Carrier Parts Manual - Page Rev ROLL CYLINDER ASSEMBLY - P/N Barrel Weld Rod * Piston 90000* # Wear Ring 90000* # Piston Locking T Seal 09* # Back-Up Ring 000* # O Ring ^ Head ^ # O Ring 0 809^ # Back-Up Ring 0000^ # Wear Ring 90000^ # Rod Seal 90000^ # Rod Wiper Seal 0000 # Retaining Ring 0000 # Retaining Ring 0000 Locknut * included in Piston Assembly, P/N ^ included in Head Assembly, P/N 0000 # available only in Service Kit #00

135 ROLL CYLINDER ASSEMBLY - P/N Car Carrier Parts Manual - Page Rev

136 -Car Carrier Parts Manual - Page Rev TILT CYLINDER ASSEMBLY - P/N (8 & 0 MAIN DECK) 0000 Barrel Weld 000 Rod Weld * Piston 0000* # Wear Ring 90000* # Piston Locking T Seal 09* # Back-Up Ring 000* # O Ring ^ Head ^ # O Ring 0 809^ # Back-Up Ring 0000^ # Wear Ring 90000^ # Rod Seal 90000^ # Rod Wiper Seal 0000# Retaining Ring 0000# Retaining Ring 0000 Locknut Bearing * included in Piston Assembly, P/N ^ included Head Assembly, P/N 0000 # available only in Service Kit #00

137 TILT CYLINDER ASSEMBLY - P/N (8 & 0 MAIN DECK) Car Carrier Parts Manual - Page Rev

138 -Car Carrier Parts Manual - Page Rev TILT CYLINDER ASSEMBLY - P/N 0000 ( MAIN DECK) 0000 Barrel Weld 000 Rod Weld * Piston 00000* # Wear Ring 90000* # Piston Locking T Seal 09* # Back-Up Ring 000* # O Ring ^ Head ^ # O Ring 0 09^ # Back-Up Ring 00000^ # Wear Ring 90000^ # Rod Seal 90000^ # Rod Wiper Seal 00000# Retaining Ring 0000# Retaining Ring 0000 Locknut Bearing * included in Piston Assembly, P/N ^ included Head Assembly, P/N 0000 # available only in Service Kit #00

139 TILT CYLINDER ASSEMBLY - P/N 0000 ( MAIN DECK) Car Carrier Parts Manual - Page Rev

140 -Car Carrier Parts Manual - Page Rev TILT CYLINDER ASSEMBLY - P/N 0000 (TOP DECK) 0000 Barrel Weld 000 Rod Weld * Piston 00000* # Wear Ring 90000* # Piston Locking T Seal 09* # Back-Up Ring 000* # O Ring ^ Head 9 000^ # O Ring 0 09^ # Back-Up Ring 00000^ # Wear Ring 90000^ # Rod Seal ^ # Rod Wiper Seal # Retaining Ring 0000 # Retaining Ring 0000 Locknut Bearing * included in Piston Assembly, P/N ^ included in Head Assembly, P/N 0000 # available only in Service Kit #00

141 TILT CYLINDER ASSEMBLY - P/N 0000 (TOP DECK) Car Carrier Parts Manual - Page Rev

142 -Car Carrier Parts Manual - Page Rev WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N Barrel Weld 0009 Rod Weld * Piston 0000* # Wear Ring 90000* # Piston Locking T Seal 09* # Back-Up Ring 000* # O Ring ^ Head ^ # O Ring 0 009^ # Back-Up Ring 0000^ # Wear Ring 90000^ # Rod Seal 90000^ # Rod Wiper Seal 0000# Retaining Ring 0000 Locknut * included in Piston Assembly, P/N ^ included in Head Assembly, P/N 0000 # available only in Service Kit #00

143 WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N Car Carrier Parts Manual - Page Rev

144 -Car Carrier Parts Manual - Page Rev IRL CYLINDER ASSEMBLY - P/N 0000, P/N 0000 & P/N Barrel Weld (P/N 0000) Barrel Weld (P/N 0000) Barrel Weld (P/N 0000) 0008 Rod Weld (P/N 0000) 0008 Rod Weld (P/N 0000) 0009 Rod Weld (P/N 0000) * Piston 00000* # Wear Ring 90000* # Piston Locking T Seal 09* # Back-Up Ring 000* # O Ring ^ Head 9 000^ # O Ring 0 09^ # Back-Up Ring 00000^ # Wear Ring 90000^ # Rod Seal ^ # Rod Wiper Seal # Retaining Ring 0000 # Retaining Ring 0000 Locknut Bearing Bearing * included in Piston Assembly, P/N ^ included in Head Assembly, P/N 0000 # available only in Service Kit #00

145 IRL CYLINDER ASSEMBLY - P/N 0000, P/N 0000 & P/N Car Carrier Parts Manual - Page Rev

146 -Car Carrier Parts Manual - Page Rev STABILIZER CYLINDER ASSEMBLY - P/N Barrel Weld 0008 Rod Weld * Piston 00000* # Wear Ring 90000* # Piston Locking T Seal 09* # Back-Up Ring 000* # O Ring ^ Head 9 000^ # O Ring 0 09^ # Back-Up Ring 00000^ # Wear Ring 90000^ # Rod Seal ^ # Rod Wiper Seal # Retaining Ring 0000 # Retaining Ring 0000 Locknut Bearing Bearing * included in Piston Assembly, P/N ^ included in Head Assembly, P/N 0000 # available only in Service Kit #00

147 STABILIZER CYLINDER ASSEMBLY - P/N Car Carrier Parts Manual - Page Rev

148 -Car Carrier Parts Manual - Page Rev TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 0000 & P/N Barrel Weld (P/N 0000) Barrel Weld (P/N 0000) 0000 Rod Weld (P/N 0000) 000 Rod Weld (P/N 0000) * Piston 00000* # Wear Ring 90000* # Piston Locking T Seal 09* # Back-Up Ring 000* # O Ring ^ Head 9 000^ # O Ring 0 09^ # Back-Up Ring 00000^ # Wear Ring 90000^ # Rod Seal ^ # Rod Wiper Seal # Retaining Ring 0000 # Retaining Ring 0000 Locknut * included in Piston Assembly, P/N ^ included in Head Assembly, P/N 0000 # available only in Service Kit #00

149 TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 0000 & P/N Car Carrier Parts Manual - Page Rev

150 -Car Carrier Parts Manual - Page Rev STABILIZER CYLINDER ASSEMBLY - P/N Barrel Weld 000 Rod Weld * Piston 90000* # Wear Ring 90000* # Piston Locking T Seal 09* # Back-Up Ring 000* # O Ring ^ Head ^ # O Ring 0 809^ # Back-Up Ring 0000^ # Wear Ring 90000^ # Rod Seal 90000^ # Rod Wiper Seal 0000 # Retaining Ring 0000 # Retaining Ring 0000 Locknut 088 Bearing * included in Piston Assembly, P/N ^ included in Head Assembly, P/N 0000 # available only in Service Kit #00

151 STABILIZER CYLINDER ASSEMBLY - P/N Car Carrier Parts Manual - Page Rev

152 -Car Carrier Parts Manual - Page Rev SWITCH PANELS Bracket - Function Switch Panel 8000 Bracket - Function Switch Panel Switch Switch Panel - Function, Mini In-Dash Switch Panel - Function, In-Dash Switch Panel - Function, In-Dash Switch Panel - Function, In-Dash for IHC00/ Switch Panel - Function, Under Dash Switch Panel - Function, Under Dash Switch Panel - Function Switch Panel - Function, Under Dash Switch Panel - Function, Under Dash

153 SWITCH PANELS BEACON FLOOD AUX. PTO ENGAGED BEACON FLOOD AUX. O O O BEACON FLOOD AUX. BEACON FLOOD AUX. AUX. AUX. PTO ENGAGED PTO ENGAGED BEACON FLOOD AUX. BEACON FLOOD AUX. AUX. AUX. WORK WORK BEACON BEACON UP DN CONTROL O O O O O O O O PTO ENGAGED PTO ENGAGED BEACON FLOOD AUX. BEACON FLOOD AUX. AUX. AUX. PTO ENGAGED PTO ENGAGED -Car Carrier Parts Manual - Page Rev

154 -Car Carrier Parts Manual - Page Rev WORK LIGHTS Work Light Work Light 000 Harness - Rear Support/ Upperdeck

155 WORK LIGHTS UPPER DECK WORK LIGHTS REAR SUPPORT WORK LIGHTS MOUNTING HARDWARE SUPPLIED WITH LIGHTS REAR SUBFRAME WORK LIGHTS Item #, Harness, not shown -Car Carrier Parts Manual - Page Rev

156 -Car Carrier Parts Manual - Page Rev BOLT-ON D-RINGS D-Ring 800 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID (aluminum decks only) 080 Locknut, 0.0 -NC

157 BOLT-ON D-RINGS ALUMINUM DECK STEEL DECK -Car Carrier Parts Manual - Page Rev

158 -Car Carrier Parts Manual - Page Rev,,, OR REMOTE CONTROL OPERATIONS Linear Actuator V * 000 Plate 08 Carriage Bolt, 0. -8NC x Flatwasher, 0. ID 00 Locknut, 0. -8NC 8000 Bracket * 8000 Bracket * 8 08 Carriage Bolt, 0. -8NC x.00 * 9 00 Locknut, 0. -8NC * Pin (, or section control valve) 9000 Pin ( section control valve) 9000 Pin ( section control valve) Bushing * 900 Flatwasher, 0. ID Retaining Ring Controller ( remote operation) Controller ( remote operations) Controller ( remote operations) 9000 Controller ( or remote operations) 0080 Screw, #0-NC x.00 ( remote operation) 0080 Screw, #0-NC x.00 (,,, or remote operations) 900 Flatwasher, 0.9 ID ( remote operation) 900 Flatwasher, 0.9 ID 8 (,,, or remote operations) 000 Locknut, #0-8NC ( remote operation) 000 Locknut, #0-8NC (,,, or remote operations) Plate (,,, or remote operations) Decal - Controller Functions (,, or remote operations) # Transmitter ( remote operation) 9900# Transmitter ( remote operations) 9900# Transmitter ( remote operations) 9900# Transmitter ( or remote operations) 99000# Belt Clip 9900# Rubber Boot ( or remote operations) 99009# Rubber Boot (,, or remote operations) 9900# Receiver ( remote operation) 99008# Receiver ( remote operations) 99009# Receiver ( remote operations) 99000# Receiver ( or remote operations) 0009 Harness ( remote operation) 0009 Harness ( remote operations) 0009 Harness ( remote operations) 000 Harness ( or remote operations) * quantities are for remote operation, adjust quantities for,,, or remote operations # included with Controller, item #

159 BED BED BED BED,,, OR REMOTE CONTROL OPERATIONS OR REMOTE OPERATION REMOTE OPERATION 9 8,,, OR REMOTE OPERATIONS One Remote Operaton shown Items #9, Decal - Controller Functions, not shown -Car Carrier Parts Manual - Page Rev

160 -Car Carrier Parts Manual - Page Rev, OR 8 REMOTE CONTROL OPERATIONS Linear Actuator V * 000 Plate 08 Carriage Bolt, 0. -8NC x Flatwasher, 0. ID 00 Locknut, 0. -8NC 8000 Bracket * 8000 Bracket * 8 08 Carriage Bolt, 0. -8NC x.00 * 9 00 Locknut, 0. -8NC * Pin Bushing * 900 Flatwasher, 0. ID Retaining Ring Controller ( remote operations) Controller ( remote operations) Controller (8 remote operations) 0009 Plate 0000 Plate 00 Capscrew, 0. -0NC x Flatwasher, 0. ID 9 00 Locknut, 0. -0NC Capscrew, #8-NC x Locknut, #8-NC 000 Screw, #0-NF x Wellnut, #0-NF 9900# Transmitter (, or 8 remote operations) 0000 Decal - Controller Functions * quantities are for remote operation, adjust quantities for, or 8 remote operations # included with Controller, item #

161 STOP, OR 8 REMOTE CONTROL OPERATIONS (TRANSMITTER) , OR 8 REMOTE OPERATIONS One Remote Operaton shown Item #, Decal- Controller Functions, not shown -Car Carrier Parts Manual - Page Rev

162 -Car Carrier Parts Manual - Page Rev REMOTE THROTTLE CONTROL 000 Pressure Switch 000 Harness 000* Check Valve 00* Adapter 000 Tee 0000 Fitting * also available in Check Valve w/ Adapter, P/N 0008.

163 REMOTE THROTTLE CONTROL 000AJE BATTERY -GND TERMINAL PRESSURE CHECK PORT ROLL FUNCTION SECTION TRUCK BATTERY 000AJA BATTERY +V TERMINAL B A BLACK WIRE RED WIRE INLET/OUTLET SECTION INPUT INPUT INPUT INPUT INPUT INPUT PRESSURE SWITCH INPUT PLUG REM MODULE NGV CHASSIS -Car Carrier Parts Manual - Page Rev

164 -Car Carrier Parts Manual - Page Rev GLAD HANDS AND - WAY CONNECTOR 8000* Bracket 8* Carriage Bolt, 0.0 -NC x. 080* Locknut, 0.0 -NC Electrical Receptacle -way Connect Electrical Boot 08+ Capscrew, 0. -8NC x Locknut, 0. -8NC Electrical Adapter to way Electrical Adapter to way ^ Gladhand 0000^ Gladhand 08^ Bulkhead Fitting 80^ Connector 000^ Seal Kit Gladhand 0000^ Airline Tubing 0 ft 0000^ Union * also available in Bracket Install Glad Hands and Way, P/N also available in Electrical Install Way Connector, P/N ^ also available in Glad Hand Install, P/N

165 GLAD HANDS AND - WAY CONNECTOR 0 Item #8 Electrical Adapter to Way not shown Item #9 Electrical Adapter to Way not shown Item #, Seal Kit Gladhand; #, Airline Tubing; & #, Union not shown -Car Carrier Parts Manual - Page Rev

166 -Car Carrier Parts Manual - Page Rev AIR SUPPLY DISCONNECT 0000 Coupling 0808 Elbow 08 Bulkhead Fitting 000 Elbow 80 Connector 0000 Airline Tubing ft Air Valve Bushing Nipple Cable Tie 000 Fitting

167 AIR SUPPLY DISCONNECT 8 9 SECONDARY AIR SUPPLY 0 LEFT HAND SIDE - REAR TAIL LIGHT HOUSING 0 -Car Carrier Parts Manual - Page Rev

168 -Car Carrier Parts Manual - Page Rev JUMP START KIT Jump Start Plug (IHC & Other) Jump Start Plug (Ford & Chevy) 8000 Bracket (Ford & Other) Bracket (Chevy) Bracket (Chevy) 0000 Plate (Other) 000 Capscrew, 0. -0NC x 0. (Ford, Chevy & Other) 900 Flatwasher, 0. ID (Ford & Other) 900 Flatwasher, 0. ID (IHC) 900 Flatwasher, 0. ID (Chevy) 000 Locknut, 0. -0NC (Ford, Chevy & Other) 000 Locknut, 0. -0NC (IHC) 0 Carriage Bolt, 0. -8NC x. (Other) Flatwasher, 0. ID (Other) 9 00 Locknut, 0. -8NC (Other) 0 0 Capscrew, 0. -0NC x. (IHC) 0 CapScrew, 0. -0NC x.00 (IHC) Hex Nut, 0. -0NC (IHC) Hex Nut, 0. -0NC (Chevy) 080 Capscrew, 0. -0NC x.00 (Chevy) 800 Capscrew, 0.0 -NC x. (Chevy) 9080 Flatwasher, 0.0 ID (Chevy) Hex Nut, 0.0 -NC (Chevy)

169 JUMP START KIT 0 EXISTING BUMPER MOUNTING HARDWARE IHC FRONT BUMPER FORD FRONT BUMPER 9 8 CHEVY FRONT BUMPER ALL OTHER FRONT BUMPERS -Car Carrier Parts Manual - Page Rev

170 -Car Carrier Parts Manual - Page Rev FOLDING DECK LADDER 8000 Bracket Weld Ladder Top Weld Ladder Bottom Weld 88 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 080 Locknut, 0.0 -NC 800 Shoulder Bolt, 0.0 -NC x Flatwasher, 0.8 ID 9 00 Locknut, 0.8 -NC

171 FOLDING DECK LADDER 9 8 -Car Carrier Parts Manual - Page Rev

172 -Car Carrier Parts Manual - Page Rev CHAIN AND STRAPS *+ Winch V-Chain (8 & 0 Deck) *+ Winch V-Chain ( Deck) 0000* Front Tie-Down Chain (8 & 0 Deck) 0000* Front Tie-Down Chain ( Deck) * Rear Tie-Down Strap (8 & 0 Deck) * Rear Tie-Down Strap ( Deck) *+ Rear Tie-down Ratchet (8 & 0 Deck) *+ Rear Tie-down Ratchet ( Deck) Wheel Lift Chain ^ Wheel Lift Tire Strap Towbar Chain (,00 lb towbar) Towbar Chain (,000 lb towbar) Towbar Chain (,000 lb towbar) Rear Tie-Down Strap Front Tie-Down Chain 8 Carriage Bolt, 0.0 -NC x Nut, 0.0 -NC 080 Locknut, 0.0 -NC 000 Magnetic Tow Lights Point Tie-Down Kit * also available in Deck Chain / Tie-Down Kit, P/N also available in Upper Deck Tie-Down Kit, P/N 0000 ^ also available in Wheel Lift Tie-Down Strap & Ratchet Kit, P/N 000

173 CHAIN AND STRAPS CHAIN BOX AT REAR OF SUBFRAME -Car Carrier Parts Manual - Page Rev

174 -Car Carrier Parts Manual - Page Rev TOWING SAFETY TOOLS * Wheel Chock * Shovel * Maul Axe * Floor Jack -. Ton * Floor Jack Handle * Lug Wrench -Metric * Lug Wrench -SAE * Broom Head * Broom Handle * Pry Bar * Wood Crossbeam * Wood Crossbeam * Trash Can - Gallon * Air Tank - Gallon * Flare -0 Minute * Bolt Cutters * Triangle Flare Kit * First Aid Kit - Person * Snatch Block w/ Hook * also available in Towing Safety Tools Kit, P/N 0000

175 TOWING SAFETY TOOLS Car Carrier Parts Manual - Page Rev

176 -Car Carrier Parts Manual - Page Rev DECALS 0000 Serial Number Tag Subframe / Patent Tag Decal - Slide Pad / Pivot Joint 0000 Structural Rating Placard 0000 Decal - Operator s Pre-Checklist Decal - Free Spool Decal - Lubrication Chart Decal - Winch Jerr-Dan Nameplate (alum / alum deck) 0000 Jerr-Dan Nameplate (steel / steel deck) Jerr-Dan Nameplate (steel / alum deck) 0000 Jerr-Dan Nameplate (steel / alum deck) Decal - Made In The USA Decal - Align Arrow, White 0000 Decal - Oil Level Pop Rivet Decal - Checklist Reminder Decal - Hood / Access Ladder Decal - Cable Track Decal - Free Spool Upper Deck Reflector - Amber Decal - Safety Decal - Safety Decal - Wheel Lift Hitch Decal - Tow Boom Configuration 0000 Decal - Overloading Tow Option Decal - Pinch Point Decal - Stabilizer W/,000 lb W/L Decal Kit - Muncie PTO 0000 Decal - Air Suspension Decal - T Grids (,000 lb wheel lift) Decal - T Grids (,000 lb wheel lift)

177 UP WHEEL LIFT POSITION 90 DECALS 8 9 (aluminum upper deck) 9 (steel upper deck) (Located on under side of upper deck near the rear on frame) A 8 CAB SIDE - STANDARD HEADBOARD (Located on under side of main deck, front edge - aluminum deck near front - steel deck) L H SIDE - MAIN DECK (Both Sides) A REAR OF DECK DECK SUPPORT AND HEADBOARD SECTION A-A CAB DASHBOARD L H SIDE SUBFRAME HYDRAULIC TANK T- GRIDS L-ARM GRIDS MANUAL GRID WHEEL LIFT UP STABILIZER POSITION STABILIZER WITH HYD WHEEL LIFT BASE TUBE SHOWN IN W/L POSITION 9 BALL HITCH MOUNTING PLATE or PINTLE HITCH MOUNTING PLATE TOW OPTION STATIONARY TOW HITCH or PINTLE / REESE ON STABILIZER Rear of Subframe Item #, Decal-Hood and Ladder, not shown Item #, Decal Kit, not shown -Car Carrier Parts Manual - Page Rev

178 -Car Carrier Parts Manual - Page Rev ACCESSORY EQUIPMENT Magnetic Tow Lights Fire Extinguisher Wheel Chock Reflective Triangles Load Binder Chain Not Required Remote Control Transmitter Holder Valve Stem Extension Kit Air Compressor with Hose Reel Elbow 00 Capscrew, 0.8 -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0.8 -NC 800 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID Locknut, 0.0 -NC

179 ACCESSORY EQUIPMENT LOCATED INSIDE CAB SHOWN MOUNTED INSIDE 8" TOOLBOX -Car Carrier Parts Manual - Page Rev