OWNER'S MANUAL 804 MODULAR PARTS

Transcription

1 OWNER'S MANUAL 804 MODULAR PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice. All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Miller Industries Towing Equipment Inc Hilltop Drive FORM NO Ooltewah, Tennessee / 2010 Phone (423) FAX (423) PRICE $25.00

2 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee Telephone (423) SERIAL NUMBER

3 OWNER, USER AND OPERATOR: We appreciate your choice of our towing and recovery unit for your application. Our number one priority is user safety which is best achieved by our joint efforts. We feel that you can make a major contribution to safety if you, as the equipment owner and operator: 1. Comply with Federal, State, and Local Regulations. 2. Read, Understand, and Follow the Instructions in this Manual. 3. Use Good, Safe Work Practices in a Common Sense Way. 4. Only have Authorized and Trained Personnel performing maintenance on the Towing and Recovery Unit MILLER INDUSTRIES TOWING EQUIPMENT INC. All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. i

4 TABLE OF CONTENTS It is assumed by the manufacturer that the Owner/Operator has a thorough knowledge of the accepted and lawful retrieval and towing methods as dictated by his city, county or state. The manufacturer rejects any liability claim that may result from the incorrect or unlawful application of its equipment. Section I - PARTS SUBFRAME ASSEMBLY I-2 & I-3 BODY ASSEMBLY I-4 & I-5 RECOVERY BOOM ASSEMBLY I-6 & I-7 WHEEL LIFT BOOM ASSEMBLY I-8 & I-9 CROSSBAR & OUTER CROSSTUBE ASSEMBLY I-10 & I-11 BOOM & WHEEL LIFT HYDRAULICS I-12 & I-13 PUMP, VALVE & FILTER HYDRAULICS I-14 & I-15 CONTROL ASSEMBLY I-16 & I-17 BOOM SWIVEL ASSEMBLY I-18 ii

5 Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the Vulcan 804 that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your unit in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer's Parts Department. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. I-1

6 SUBFRAME ASSEMBLY I-2

7 SUBFRAME ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY VALVE, 4 SPOOL CONTROL TOW SOCKET GREASE FITTING, 1/8 NPT STRAIGHT JUNCTION BOX RUBBER "T" MOUNTS CHAIN ASSEMBLY, 5/16" G7 X 12' LIFT CYLINDER /4-20 X 3/4 HHCS GR.5,ZP /4-20 X 1 HHCS GR5 ZP /8-16 X 1 1/4 HHCS GR.5,ZP /8-16 X 1 HHCS GR.5,ZP /8-16 X 1 1/2 HHCS GR.5,ZP /8-16 X 4 HHCS GR.5,ZP /8-16 X 2-1/4 HHCS GR.5 ZP /2-13 X 1-1/4 HHCS GR5 ZP /2-13 X 4 HHCS GR 5 ZP /4-20 NYLOCK HEX NUT ZP /16-18 NYLOCK HEX NUT ZP /8-16 NYLOCK HEX NUT ZP /2-13 NYLOCK HEX NUT ZP /4 FLAT WASHER ZP /4 HELICAL LOCK WASHER ZP /8 FLAT WASHER ZP /8 HELICAL LOCK WASHER ZP /2 FLAT WASHER ZP WASHER, 1/2' ID X 2" OD X SHIM - BOOM PIVOT (.0747 THICK ) SHIM- BOOM PIVOT (.1196 THK) BRACKET - JUNCTION BOX STAND VALVE MOUNTING BRACKET WELDMENT BOOM PIVOT PIN WELDMENT SCOOP STORAGE WELD'T LH SCOOP STORAGE WELD'T RH SUBFRAME -NEW CONV FRONT BODY MTG.TUBE WELD'T REAR BODY MTG TUBE WELD'T PIN WELDMENT HYDRAULIC TANK ASSEMBLY SCREW, 5/16"-16 X 1-1/2" FL HD SKT RETAINING RING, 1-1/2" VERTICAL BOOM GUIDE 2 I-3

8 BODY ASSEMBLY I-4

9 BODY ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY PADDLE LATCH W/GASKET RUBBER "T" MOUNTS BOOT - CONTROL HANDLE LAMP, LED SIDE MARKER (AMBER) LAMP, LED SIDE MARKER (RED) LIGHT, AGROLUN LH STOP/TAIL LIGHT, AGROLUN RH STOP/TAIL LIGHT, AGROLUN LH BACK-UP LIGHT, AGROLUN RH BACK-UP /8-16 X 1 HHCS GR.5,ZP /8-16 X 1 1/2 HHCS GR.5,ZP /8-16 X 3 HHCS GR.5,ZP /8-16 NYLOCK HEX NUT ZP /8 FLAT WASHER ZP /8 HELICAL LOCK WASHER ZP /8 X 1-3/4 X 1/8 THICK FLAT WASHER ZP #10-24 X 1" PAN HEAD PHILLIPS #10-24 NYLOCK HEX NUT SS SCREW, #8-32 X 1/2" FL HD PH MACH NUT, #8-32 HEX NYLOK /16-18 X 3/4 LG HHCS SS /16-18 X 3/4 LG HHCS SS /4-20 X 3/4 HHCS SS /16 X 1 HHCS SS /4 FLATWASHER 316 STAINLESS /4 LOCKWASHER 316 STAINLESS /16"-18 NC HEX NYLOK NUT SS /16 FLATWASHER 316SS /16 HELICAL LOCK WASHER SS /8 FLATWASHER 316 SS /8 LOCKWASHER 316 STAINLESS SPLIT HARNESS PLATE BODY / SUBFRAME MTG. PLATE TAIL LIGHT INSPECTION COVER PLATE PLATE - 4 FUNCTION CONTROL COVER CENTER COVER WELDMENT CENTER COVER SUPPORT WELDMENT LH 94" WIDE DECK MTG. ANGLE WELDMENT RH 94" WIDE DECK MTG. ANGLE WELDMENT FRONT DK MTG. CROSSMEMBER WELD'T LH C.S. BODY WELDMENT RH C.S. BODY WELDMENT GROMMET MUD FLAP BACK-UP STRIP MUD FLAP EXTENSION PLATE MUDFLAP WASHER PLATE STRIKER PIN WELD'T 2 49 GV57 RUBBER GROMMET 2 I-5

10 RECOVERY BOOM ASSEMBLY I-6

11 RECOVERY BOOM ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY GREASE FITTING, 1/4-28 STRAIGHT TIE DOWN STRAP, 15" FOLD CYLINDER TIMBREN SPRING HYDRAULIC MOTOR, PARKER WINCH ASSEMBLY, HY-246 NARROW DRUM PLUG - 1-3/4 DIA PLUG - 1/2 DIA /4-20 X 3/4 HHCS GR.5,ZP /4-20 X 2 HHCS GR5 ZP /8-16NC X 3/4 HHCS GR. B /8-16 X 1 1/4 HHCS GR.5,ZP /8-16 X 1 HHCS GR.5,ZP /8-16 X 3 HHCS GR.5,ZP SCREW, 1/2"-13 X 1-1/4" SKT HD /4-20 NYLOCK HEX NUT ZP /8-16 NYLOCK HEX NUT ZP /4 FLAT WASHER ZP /4 HELICAL LOCK WASHER ZP /8 FLAT WASHER ZP /8 HELICAL LOCK WASHER ZP /2 HELICAL LOCK WASHER ZP SHIM, WINCH MOUNTING PLATE, ACCESS COVER PIN - MIDNIGHT U/L PIN - FOLD (BASE) MAIN OUTER BOOM WELDMENT WINCH FREE-SPOOL ASSY SNAP RING, 2-3/4" EXTERNAL RETAINING RING, 1-1/2" SHEAVE HOUSING ASSEMBLY PIN BOOM LIFT CYLINDER UPPER 1 I-7

12 WHEEL LIFT BOOM ASSEMBLY I-8

13 WHEEL LIFT BOOM ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY BAR - SPACER PLATE - UL PAD CAGE GREASE FITTING, 1/4-28 STRAIGHT GREASE FITTING, 90 DEG CYLINDER HYDRAULIC EXTEND CAST BRONZE BEARING- SLEEVE 1 1/2" /8-16NC X 3/4 HHCS GR. B /8-16 X 1 1/4 HHCS GR.5,ZP SCREW, 3/8"-16 X 1-1/2" HEX SKT SET SCREW, 3/8"-16 X 5/8" SKT HD SUNK /8-16 X 1/2 HHCS GR.5,ZP /2-20 X 1.00 HHCS GR8 ZP /8-16 NYLOCK HALF-NUT ZP /8 HELICAL LOCK WASHER ZP /2 HELICAL LOCK WASHER ZP /2 FLAT WASHER ZP SHAFT- INNER TUBE CYLINDER ANGLE - BOOM COVER PLATE - XBAR POSITIONING PIN WELDMENT OUTER W/L BOOM WELDMENT INNER UNDERLIFT BOOM WELDMENT RETAINING RING, 1-1/2" PIN - EXTEND NYLATRON PAD 4 I-9

14 CROSSBAR & OUTER CROSSTUBE ASSEMBLY I-10

15 CROSSBAR & OUTER CROSSTUBE ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY GREASE FITTING, 1/4-28 STRAIGHT /8 FLAT WASHER SAE CROSSBEAM PIVOT PIN STINGER CROSSBEAM WELD'T WASHER WASHER - PIVOT PIN LOCK PIN SCOOP PIN WHEEL RETAINER WELT'T WHEEL RETAINER WELD'T SCOOP BRACKET WELD'T SCOOP BRACKET WELD'T LH WHEEL GRID ASSY RH WHEEL GRID ASSY PIPE PLUG, 1" NPT SKT HD O-RING /8-11X1-1/ /8 NC X 3/4 BUTTON HD ALLEN /8" BS FLAT WASHER NON-PLATED DETENT SPRING BALL, 1" CHROME FRONT STOP PIN ASSY (CROSSBAR) 2 I-11

16 RECOVERY BOOM & WHEEL LIFT HYDRAULICS I-12

17 RECOVERY BOOM & WHEEL LIFT HYDRAULICS ITEM PART NUMBER DESCRIPTION QTY VALVE, 4 SPOOL CONTROL CONNECTOR 6MJX8MB CONNECTOR 6MJ-6MB FITTING, ELBOW, 6MJ-6MB CYLINDER - EXTEND HOSE ASSEMBLY, ELBOW, 8MJ-8MB90LL HOSE ASSEMBLY, 50" FOLD CYLINDER HOSE ASSEMBLY, 170" CONNECTOR 8MBX6FB HYDRAULIC MOTOR, PARKER FITTING, ELBOW, 6MJ-6MB90L LIFT CYLINDER WINCH ASSEMBLY, HY-246 NARROW DRUM CONNECTOR, 8MJ-8MBL HOSE ASSEMBLY, 29" 2 I-13

18 PUMP, VALVE & FILTER HYDRAULICS I-14

19 PUMP, VALVE & FILTER HYDRAULICS ITEM PART NUMBER DESCRIPTION QTY VALVE, 4 SPOOL CONTROL BARB, 16C4-16MP HOSE CLAMP, 1" STREET ELBOW, 1" 90Â CONNECTOR 8MJX10MB HOSE ASSEMBLY - 30" LG BARB, 16C4-16FJX CONNECTOR, 8MJ-12MB CONNECTOR, 8MJ-12MB ELBOW, 16MJ-16MB MAGNETIC HEX PLUG ~ 3/4 NPT /16-18 X 3/4 HHCS GR.5 ZP /16 HELICAL LOCK WASHER ZP SCREW, 5/16"-18 X 1/4" HEX SKT SET SUCTION HOSE, 12 FT (1" ID) HYDRAULIC TANK WELDMENT PIPE PLUG, 1/4" SQ HD PLUG 1" (HYDRAULIC) HEX HEAD BREATHER CAP IMMERSION FILTER ASSEMBLY HOSE ASSEMBLY-103" 1 I-15

20 CONTROL ASSEMBLY I-16

21 CONTROL ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY CLEVIS - DUAL CTRL CABLE KNOB, CABLE (IN-OUT) KNOB, BOOM (UP-DN) GREASE FITTING, 90 DEG KNOB, TILT (UP-DN) KNOB, WHL LIFT EXT (IN-OUT) CONTROL CABLE 64" LG /4_PLUG CLAMP CUSHION CLAMP COVER PLATE /4-20 X 1 HHCS GR5 ZP /4-20 X 2 HHCS GR5 ZP HEX NUT, 1/4" /4-20 NYLOCK HEX NUT ZP /8"-16 HEX JAM NUT /4 FLAT WASHER ZP /4 STAR LOCKWASHER ZP CLEVIS PIN, 5/16" X 5/8" COTTERLESS ROD CONTROL HANDLE PIVOT PLATE- CONTROL HANDLE MOUNTING SPACER CONTROL HANDLE WLMT BRONZE BUSHING (.752 X.879 X.750) HD0900 BEARING, ROD END, 1/ I-17

22 BOOM SWIVEL ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY GREASE FITTING, 1/4-28 STRAIGHT SNAP RING, 1" SHEAVE HOUSING CASTING SHEAVE SHAFT SHEAVE CASTING CABLE GUIDE CASTING 1 I-18

23 NOTES

24 Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee (423)