CENTURY 20 SERIES 2, 3 & 4 CAR CARRIERS INSTALLATION, OPERATION, MAINTENANCE & PARTS
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1 CENTURY L E G E N D A R Y L E A D E R S H I P OWNER'S MANUAL 20 SERIES 2, 3 & 4 CAR CARRIERS INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. CENTURY Miller Industries Towing Equipment Inc Hilltop Drive FORM NO Ooltewah, Tennessee REV. 1/06 PRICE $25.00
2 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER Carrier will be free from defects in material and workmanship for a period of one (1) year from the date of purchase. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall such notification be received by MILLER later than thirteen (13) months from date of delivery. The obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at our factory, or at a point designated by us, of such part or parts as shall appear to us upon inspection to be defective in material or workmanship. New or remanufactured parts will be used for any replacement. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the replacement or repair of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by us. MILLER shall in no event be liable for any incidental or consequential damages or contingent arising out of the failure of any parts or products to operate properly. NO IMPLIED, EXPRESS, OR STATUTORY WARRANTY OTHER THAN STATED HEREIN IS MADE OR AUTHORIZED TO BE MADE BY OR FOR US, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER makes no warranty, express or implied, as to finished products manufactured or supplied by another manufacturer or supplier by MILLER to purchaser, including, but not limited to, any vehicle to which a MILLER product may be affixed or accessories or wire rope (cable), and expressly disclaims any implied warranties of merchantability or fitness for a particular purpose as to such equipment or products. This language shall in no way affect or diminish the rights of purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER, whose policy is one of continuous improvement, reserves the right to improve its product through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products of prior manufacture. IT IS EXPRESSLY UNDERSTOOD THAT THERE IS NO IMPLIED WARRANTY THAT MILLER CARRIERS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PERSONS OR OTHER IMPROPER USE. THIS WARRANTY IS NOT TRANSFERABLE. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee Telephone (423) SERIAL NUMBER
3 Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the 20 Series Car Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 20 Series Car Carrier in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to your carrier manufacturer authorized representative. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact Miller Industries, Hermitage, PA, Phone: , FAX The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. VI-1
4 ALUMINUM BED ASSEMBLY FULL SIDE A * BED WITH OVERHEAD RACK NOT SHOWN. VI-2
5 ALUMINUM BED ASSEMBLY FULL SIDE REF. NO. PART 1 1 * CARRIER BED WELDMENT WINCH - 4 TON WORM WINCH - 4 TON PLANETARY (OPTION) SPACER, WINCH BRACKE WINCH FRAME - 4 TON WORM WINCH FRAME - 4 TON PLANETARY WINCH CABLE ASSEMBLY 6 1 * CAB PROTECTOR WELDMENT - SPECIFY CHASSIS COVER PLATE ANTI-TILT PLATE 9 1 * HOSE TRAY 10 * BEARING PAD KIT - (TOP) 10A * BEARING PAD KIT - (BOTTOM) HOSE CLAMP WELDMENT MARKER LIGHT, AMBER (10205Y) MARKER LIGHT, RED (10205R) GROMMET, ROUND RUBBER 15 2 LT0118 MARKER LIGHT, AMBER BED FILLER PLATE X 5/8" BHSCS SS ROLLER PIN WELDMENT (OPTION) ROLLER (OPTION) TRAY MAT MID BODY TURN SIGNAL LIGHT (24' & UP) STOP BARS * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-3
6 STEEL BED ASSEMBLY * BED WITH OVERHEAD RACK NOT SHOWN. VI-4
7 STEEL BED ASSEMBLY REF. NO. PART 1 1 * CARRIER BED WELDMENT (REM. RAIL) WINCH - 4 TON WORM WINCH - 4 TON PLANETARY (OPTION) SPACER, WINCH BRACKET WINCH FRAME - 4 TON WORM WINCH FRAME - 4 TON PLANETARY WINCH CABLE ASSEMBLY 6 1 * CAB PROTECTOR WLDMT - SPECIFY CHASSIS COVER PALTE ANTI-TILT PLATE 9 1 * HOSE TRAY REAR REMOVABLE RAIL - STEEL MID REMOVABLE RAIL - STEEL (22' ONLY) * MID REMOVABLE RAIL - STEEL (24' THRU 30') 12 2 * FRONT REMOVABLE RAIL - STEEL LYNCH PIN BEARING PAD HOSE CLAMP WELDMENT MARKER LIGHT, AMBER (10205Y) MARKER LIGHT, RED (10205R) GROMMET, ROUND RUBBER MID BODY TURN SIGNAL (24' & UP) JUNCTION BOX * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-5
8 MOUNTING & TILT FRAME ASSEMBLY BEZEL TYPE LH RH HORIZONTAL S.S VERTICAL S.S HORIZONTAL BLK VERTICAL BLK * 3 OR 4 CAR WITH OVERHEAD RACK NOT SHOWN. VI-6
9 MOUNTING & TILT FRAME ASSEMBLY REF. NO. PART TILT FRAME - W/L (SINGLE AXLE) TILT FRAME - W/L (TANDEM AXLE) 24' TILT FRAME - W/L (TANDEM AXLE) 26' & UP TAIL LIGHT HOUSING (RH) TAIL LIGHT MTG. BKT. (RH) ALL SERIES TAIL LIGHT HOUSING (LH) TAIL LIGHT MTG. BKT. (LH) ALL SERIES L-ARM STORAGE TUBE BRACKET (4-CAR) L-ARM STORAGE TUBE BRACKET PLATE, LIGHT MOUNTING (RH) PLATE, LIGHT MOUNTING (LH) STOP & TURN LIGHT BACK-UP LIGHT GROMMET MARKER LIGHT, RED MARKER LIGHT GROMMET LICENSE PLATE ILLUMINATOR CONTROL PANEL ILLUMINATOR TOW LIGHT SOCKET BACK UP ALARM BACK UP ALARM GROMMET JUNCTION BOX CONTROL STA. DECAL, 5 SPOOL (LH) CONTROL STA. DECAL, 3 or 4 CAR (LH) CONTROL STA. DECAL, 4 SPOOL (LH) CONTROL STA. DECAL, 5 SPOOL (RH) CONTROL STA. DECAL, 3 or 4 CAR (RH) CONTROL STA. DECAL, 4 SPOOL (RH) SAFETY PIN (1-1/4" x 14" CR) SAFETY PIN HDW. ( ) MUD FLAP ANGLE CONTROL BOX HOOD WLMT (LH) CONTROL BOX HOOD WLMT (RH) CONTROL BOX SUPP. CHANNEL (LONG) ITEMS #25, 26, 27 COMPLETE ASSY MUD FLAP MTG. BKT MOUNTING BRKT. WLMT BAR, MUD FLAP SUPPORT (S.S.) 31 2 * MUD FLAP 24" x 24" MOUNTING FRAME (SINGLE AXLE) MOUNTING FRAME ( TANDEM) PIN, PIVOT (SINGLE AXLE) PIN, PIVOT (TANDEM AXLE) 34 * BEARING PAD MOUNTING ANGLE SPACER, MOUNTING BRACKET STABILIZER (W/L) END CAP WELDMENT * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-7
10 WHEEL LIFT ASSEMBLY VI-8
11 WHEEL LIFT ASSEMBLY REF. NO. PART OUTER BOOM WELDMENT INNER BOOM WELDMENT PIVOT PIN, WHEEL LIFT WHEEL LIFT CYLINDER PIN PIN, EXTEND CYLINDER PIVOT PIN, LIFT CYLINDER WELDMENT WHEEL LIFT CYLINDER BEARING PAD, NYLATRON (INNER BOOM) WHEEL LIFT EXTEND CYLINDER PIN, EXTEND CYLINDER PIVOT SNAP RING 1" INNER CROSSBAR WELDMENT SCREW 1/2-13 x 1" GR 5 HHCS SPECIAL THRUST WASHER PIVOT PIN BUSHING DECAL TIE DOWN STRAP TIE DOWN RATCHET ASSEMBLY STRAP RATCHET ASSY. - 3 OR 4 CAR W/RACK L-ARM L-ARM - 3 OR 4 CAR W/RACK OUTER CROSSTUBE ASSY. - LH (COMPLETE) OUTER CROSSTUBE ASSY. - LH (COMPLETE) - 3 OR 4 CAR W/RACK OUTER CROSSTUBE ASSY. - RH (COMPLETE) OUTER CROSSTUBE ASSY. - RH (COMPLETE) - 3 OR 4 CAR W/RACK BRACKET, TIE DOWN STRAP - NOT 4 CAR /8-11 x 4-1/2" CARRIAGE BOLT GR5 Z - NOT 4 CAR /8" SAE FLAT WASHER Z - NOT 4 CAR /8-11 NYLON LOCK NUT Z - NOT 4 CAR STORAGE TUBE STORAGE TUBE - 3 OR 4 CAR W/RACK VI-9
12 HYDRAULICS RETURN NOTE: SIZE OF COMPONENTS SHOWN ARE FOR ILLUSTRATION ONLY. ALSO ILLUSTRATION IS FOR 24' AND UP. VI-10
13 HYDRAULICS REF. NO. PART OIL RESERVOIR (22') OIL RESERVOIR (24' & UP) WINCH MOTOR, 4 TON WINCH MOTOR, 5/6 TON 3 1 * PTO PUMP (15 GPM) BED TILT CYLINDER LOCK VALVE (22') BED TILT CYLINDER LOCK VALVE (24' & UP) HYD. FITTING 3/4" MORB x 3/4" FP WHEEL LIFT LOCK VALVE CYLINDER, WHEEL LIFT UP/DN CYLINDER, BED TILT (22') CYLINDER, BED TILT (24' & UP) VALVE BODY, 5 SPOOL CYLINDER, WHEEL LIFT EXTEND CYLINDER, BED EXTEND SIGHT GLASS CAP, OIL RESERVOIR 15 * SKUFF JACKET HYDRAULIC FITTING 8MJ-16MB HYDRAULIC FITTING 1" HOSE BARB MB HYDRAULIC FITTING 8MJ-8MB HYDRAULIC FITTING 8MJ-8MJ HYDRAULIC FITTING 8MJ-8MB 90 DEG HYDRAULIC FITTING 6MJ-6MP 45 DEG HYDRAULIC FITTING 6MJ-6MB 90 DEG HYDRAULIC FITTING 4FP-4FP-4MP BRANCH "T" HEX BUSHING 3/8" x 1/4" (151157X) HYDRAULIC FITTING 6MJ-4MP 90 DEG LOCK ON STEM, 3/4" MALE NPT HOSE RETURN 3/4" x 20' LONG HOSE SUCTION 1" x 11' LONG HYDRAULIC FITTING 1" HOSE BARB MP HYDRAULIC FITTING 1" 90 DEG. STREET ELL HOSE 4M2T-6FJX-6FJX 1/4 x HOSE 4M3K 6FJX-6FJX 1/4 x HOSE 4M3K 6FJX-6FJX 1/4 x HOSE 8M3K 8FJX-8FJX 1/2 x HOSE 4M3K 6FJX-6FJX 1/4 x HOSE 8M3K 8FJX-8FJX 1/2 x HOSE 8M3K 8FJX-8FJX 1/2 x HOSE 6M3K 6FJX-6FJX 3/8 x HOSE 6M3K 6FJX-6FJX 3/8 x HYDRAULIC FITTING 8MJ-10MB HYDRAULIC FITTING 6MJ-8MB IMMERSION FILTER ASSY IMMERSION FILTER ELEMENT HOSE 6M3K 6FJX 3/8 x HOSE 6M3K 6FJX 3/8 x HYDRAULIC FITTING 6MJ-4MP * CONTACT DISTRIBUTOR FOR ADDITIONAL INFORMATION VI-11
14 CONTROL & CROSSROD ASSEMBLY VI-12
15 CONTROL & CROSSROD ASSEMBLY REF. NO. PART KNOB, BLACK (FLAT) KNOB, RED BRACKET, CONTROL HANDLE KNOB, BALL SPOOL CONTROL VALVE SPRING, ANTI-RATTLE END CAP, CONTROL HANDLE ROD /8-16 x 3/4" HHCS GR5 Z /8-16 x 4" HHCS GR5 Z /8-16, J-NUT TINNERMAN /8-16 NYLON LOCK NUT Z /8-16 HEX JAM NUT Z /16" SAE FLAT WASHER Z /8" LOCK WASHER Z /16" x 1" CLEVIS PIN Z /8" x 3/4" COTTER PIN Z ROD, CONT. HANDLE 5 SPOOL UHMW ANGLE CONTROL HANDLE (FWD. INNER) LONG CONTROL HANDLE (FWD. OUTER) LONG CONTROL HANDLE (REAR INNER) LONG CONTROL HANDLE (REAR OUTER) LONG CONTROL ROD WELDMENT CONTROL ROD LINK CONTROL ROD WELDMENT (ANTI-TILT) CONTROL HANDLE WELDMENT (CTR) LONG VI-13
16 BED LOCK ASSEMBLY 1 2 REF. NO. PART BED LOCK WELDMENT MOUNTING PLATE BOLT, 1/2-13 x 1-1/2 HHCS ZP GRADE NYLON LOCK NUT, 1/2-13 ZP FLAT WASHER, 1/2 SAE ZP CARRIAGE BOLT, 5/8-11 x 1-3/4 ZP GRADE 5 VI-14
17 WHEEL LIFT /DOCK STABILIZER MOUNTING BRACKET 1 REF. NO. PART MOUNTING BRACKET (15/20 SERIES) VI-15
18 4 TON HYDRAULIC WINCH VI-16
19 4 TON HYDRAULIC WINCH REF. NO. PART LEVER COUPLING DRUM YOKE SCREW GASKET KEY SCREW KEY SHAFT CLUTCH HOUSING BUSHING SCREW SPRING BALL SPACER PLUG HOUSING PLUG REDUCER DRAG BRAKE SPRING SCREW CAP BEARING WORM SEAL HUB GEAR WASHER SCREW GASKET COVER SCREW CAP ADAPTER SCREW KEY SHAFT KEY CLUTCH * When ordering specify which serial number. VI-17
20 WINCH CLUTCH CONTROL REF. NO. PART COMPRESSION SPRING "T" HANDLE /8-16 x 1 HEX HD. CAP SCR /8-16 NYLOK NUT /2" FLAT WASHER ROLL PIN 5/32" DIA. 1" LG MOUNTING ANGLE (5 & 6 TON) CONTROL ROD U-BRACKET BELL CRANK /2" YOKE /16" SQ. HD. SCREW /8-16 JAM NUT /8-16 SELF TAPPING BOLT /8-16 x 2-1/2" LG. BOLT /2" x 1-1/2" CLEVIS PIN /8" x 1" COTTER PIN VI-18
21 OPTIONAL LIGHTING ACCESSORIES 3 REF. NO. PART SPOT LIGHT W/GASKET GROMMET, RUBBER NUT, 3/8"-16 NYLOK #10-24 X 1" MACHINE SCREW RUBBER CUSHION "T" BOLT ADAPTER VI-19
22 HYDRAULIC CYLINDERS REF. NO. PART CYLINDER, BED EXTEND SEAL KIT, BED EXTEND CYLINDER REF. NO. PART CYLINDER, BED TILT 22' SEAL KIT, BED TILT CYLINDER CYLINDER, BED TILT - 24' UP SEAL KIT, BED TILT CYLINDER VI-20
23 HYDRAULIC CYLINDERS REF. NO. PART CYLINDER, W/L LIFT SEAL KIT, W/L LIFT CYLINDER REF. NO. PART CYLINDER, W/L EXTEND SEAL KIT, W/L EXTEND CYLINDER VI-21
24 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION LIGHT, SEALED RED (STOP & TURN) LIGHT, SEALED WHITE (BACK-UP) TAIL LIGHT GROMMET REF. PART NO. NUMBER DESCRIPTION MARKER LIGHT GROMMET LIGHT, SEALED MARKER (RED) LIGHT, SEALED MARKER (AMBER) VI-22
25 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION BULB, MARKER LIGHT LENS & HOUSING, RECTANGULAR MARKER PIGTAIL, MARKER LIGHT 12" RUBBER GASKET 5 GP132 LIGHT, AMBER MARKER, RECTANGULAR (COMPLETE) 5 GP131 LIGHT, RED MARKER, RECTANGULAR (COMPLETE) REF. PART NO. NUMBER DESCRIPTION WORK LIGHT (COMPLETE) HOUSING, WORK LIGHT MOUNTING BRACKET MOUNTING SCREW LOCKWASHER PIVOT SCREW BULB, WORK LIGHT NUT VI-23
26 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 1 LT0118 LIGHT, AMBER MARKER, RECTANGULAR (COMPLETE) 1 LT0119 LIGHT, RED MARKER, RECTANGULAR (COMPLETE) 1 2 REF. PART NO. NUMBER DESCRIPTION LED MARKER LIGHT GROMMET VI-24
27 HYDRAULIC STABILIZER FOR WHEEL LIFT REF. PART NO. NUMBER DESCRIPTION HYDRAULIC STABILIZER FOR WHEEL LIFT PIVOT PIN PIN. LIFT CYLINDER CYLINDER, SPACER (NOT SHOWN) Section VI - PARTS (cont'd) DOCK STABILIZER REF. PART NO. NUMBER DESCRIPTION DOCK STABILIZER WELDMENT (20/30S) CYLINDER SPACER (NOT SHOWN) VI-25
28 CABLE TENSIONER ASSEMBLY (STANDARD 4-TON WINCH) 7 REF. NO. PART TENSIONING SPRING SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 3/8"-16 X 3-1/2" HEX HD CAP WASHER, 3/8" FLAT NUT, 3/8"-16 HEX NYLOK ROLL PIN, 3/8" X 1" TENSIONING PLATE CABLE TENSIONER BRACKET VI-26
29 CABLE ROLLER ASSEMBLY REF. NO. PART CABLE ROLLER ASSEMBLY SCREW, 1/2"-13 X 1-1/4" HEX HD NUT, 1/2"-13 NYLOK CABLE ROLLER GUIDE WELDMENT MOUNTING PLATE (NOT SHOWN) VI-27
30 Section V I- PARTS (cont'd) AUTOGRIP II COMPONENTS REF NO PART WHEEL LIFT TUBE - OUTER WHEEL LIFT TUBE - INNER WHEEL LIFT LIFT CYLINDER WHEEL LIFT EXTENSION CYLINDER WHEEL LIFT PIVOT PIN LIFT CYLINDER PIVOT PIN CYLINDER ROD PIN.980 x 6-5/ CYLINDER BASE PIN.980 x 5-7/ NYLATRON WEAR PAD NYLATRON WEAR PAD-GROOVED CROSSBAR PIVOT PIN 2-1/2 DIAMETER A5 SOCKET HEAD BUTTON - 3/8 x 1/ HOSE CLAMP SHIM I SNAP-RING 1.00 INTERNAL E-1 SNAP-RING 1.00 EXTERNAL E-1 SNAP-RING 1.25 EXTERNAL I SNAP-RING INTERNAL VI-28
31 AUTOGRIP II COMPONENTS REF NO PART CROSSBAR WELDMENT CL WHEEL RETAINER - LEFT CR WHEEL RETAINER - RIGHT WHEEL RETAINER CYLINDER PIN ARM PIVOT PIN L WHEEL SPACER - LEFT R WHEEL SPACER - RIGHT HOSE GUARD SCREW-PLUG CROSSBAR DETENT CROSSBAR DETENT BALL CROSSBAR DETENT SPRING L WHEEL RETAINER CYLINDER - LEFT R WHEEL RETAINER CYLINDER - RIGHT L-ARM CYLINDER END BLOCK T-PIN 5/8 x AUTOGRIP ARM CHAIN /16 x 1-1/4 SHOULDER SHCS 1/4-20 UNC /4-20 UNC NYLON LOCK NUT A5 3/8 ALLEN BOLT /8 NYLON LOCK NUT /4 NYLON LOCK NUT CHAIN CLEVIS /16 x 1 SHOULDER SHCS 1/4-20 UNC /4-20 UNC NYLON LOCK NUT /16 FLAT WASHER I SNAP-RING INCH INTERNAL BASKET TIRE STRAP - AUTO BASKET TIRE STRAP - TRUCK VI-29
32 OPTIONAL CAB RACK ASSEMBLY VI-30
33 OPTIONAL CAB RACK ASSEMBLY REF. NO. PART CAB RACK FRAME GM KODIAK, INTERNATIONAL CAB RACK FRAME INTERNATIONAL 4400, KENWORTH, FREIGHTLINER FL CAB RACK FRAME FORD F STEEL DECK - STANDARD STEEL DECK - SETBACK ALUMINUM DECK - STANDARD ALUMINUM DECK - SETBACK L HINGE PLATE - LEFT R HINGE PLATE - RIGHT CYLINDER BRACKET HINGE PIN L LIFT CYLINDER - LEFT R LIFT CYLINDER - RIGHT CYLINDER PIN - TOP CYLINDER PIN - BOTTOM L FRONT MOUNTING BRACKET - LEFT R FRONT MOUNTING BRACKET - RIGHT L REAR MOUNTING BRACKET - LEFT L2 REAR MOUNTING BRACKET - LEFT INTL R REAR MOUNTING BRACKET - RIGHT SAFETY CHAIN HOOK PLANETARY WINCH WINCH CABLE 3/8" X 75 FT ALUMINUM BEZEL GROMMET - MARKER LIGHT A MARKER LIGHT - AMBER GROMMET - TURN SIGNAL TURN SIGNAL - AMBER BOLT 3/4-10 UNC X 3 GR NYLON LOCK NUT 3/4-10 UNC FLAT WASHER 3/4 VI-31
34 OPTIONAL LIFT ADAPTERS REF. NO. PART TOW BALL TOWBALL MOUNTING BOLT FLATWASHER DECAL, SAFETY CHAIN WARNING "T" HANDLE TOW BALL BRACKET FORK WELDMENT, MEDIUM FORK WELDMENT, SHORT FORK WELMENT, LONG FORK LIFT ADAPTER VI-32
35 PTO Beacon Flash Work Up Work Down Section VI - PARTS (cont'd) OPTIONAL DASHBOARD PANEL Ignition (Red) Power UP Switch Panel (backside) Battery High Amp Circuit Breaker From Factory Harness Marker Left Turn Right Turn Back Up Auxilary Power Protector 10 position Junction Box Battery Left Turn Right Trun Back Up 40A 20A 20A 20A VI-33
36 NOTES
37 NOTES
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