INSTALLATION, OPERATION, MAINTENANCE & PARTS

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1 OWNER'S MANUAL EXTREME ANGLE CARRIER INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Miller Industries Towing Equipment Inc Hilltop Drive FORM NO Ooltewah, Tennessee / 01 Phone (423) FAX (423) PRICE $25.00

2 Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee WARRANTY Vulcan warrants to the purchaser the basic new towing equipment for a period of one (1) year provided the failure results from a defect in material or workmanship and under normal use of service. The obligation under this warranty statutory or otherwise is limited to the replacement or repair at our factory of such parts which appear to us upon inspection to be defective. This warranty does not commit Vulcan to bear the cost of labor or transportation charges. Components of proprietary manufacture, such as branded electric and hydraulic winches, Stone Power packs, PTO s etc., carry warranties of their respective U.S. Distributors. No warranty shall apply if the carrier has been installed, altered, repaired or misused in such a manner that, in Vulcan s opinion, it affects the reliability or detracts from the performance of any parts of the carrier as designed. Vulcan shall in no event be liable for consequential damages or contingent liabilities originating from the failure of any parts or products to operate properly. We reserve the right to change or improve our products at any time without any obligation to make changes or improvements to equipment previously sold. This warranty is exclusive and is in lieu of all other warranties or conditions expressed, implied or statutory, including the warranty of merchantability and the condition of right to sell. Further, this warranty is affective only when the attached postcard is completed and mailed within fifteen days from date of purchase, otherwise the date of original sale by Vulcan shall determine the warranty period.

3 Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the Extreme Angle Car Carrier that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your Extreme Angle Car Carrier in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer s Parts Department. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. VI-1

4 EXTREME ANGLE BED ASSEMBLY VI-2

5 EXTREME ANGLE BED ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION TON WINCH ASSEMBLY (STD) TON PLANETARY WINCH ASSEMBLY (OPT) CABLE ASSEMBLY GROMMET, MARKER LIGHT SEALED LAMP (RED) SEALED LAMP (AMBER) BEARING PAD, 54" BEARING PAD, 60" TREE CLIPS STORAGE TRAY MAT BEARING PAD, 38-1/2" BEARING PAD, 49-3/4" SCREW, 1/4" X 1" SELF DRILLING SCREW, 1/4"-20 X 5/8" STAINLESS SCREW, 1/4"-20 X 1" STAINLESS SCREW, 1/2"-13 X 1-1/2" HEX HD CAP SCREW, 1/2"-13 X 1-3/4" HEX HD CAP NUT. 1/4"-20 HEX NYLOK NUT, 1/2"-13 HEX NYLOK SPACER, WINCH BRACKET COVER PLATE HINGE PIN WINCH MOUNTING BRACKET (STD WINCH) WINCH MOUNTING BRACKET (OPT WINCH) HOSE TRAY (19' CARRIER) HOSE TRAY (19' 6" CARRIER) HOSE TRAY (20' CARRIER) HOSE TRAY (21' CARRIER) CAB PROTECTOR WELDMENT (32" HIGH) CAB PROTECTOR WELDMENT (34" HIGH) CAB PROTECTOR WELDMENT (36" HIGH) CAB PROTECTOR WELDMENT (42" HIGH) CAB PROTECTOR WELDMENT (45" HIGH) CAB PROTECTOR WELDMENT (48" HIGH) CAB PROTECTOR WELDMENT (52" HIGH) CAB PROTECTOR WELDMENT (54" HIGH) CARRIER BED, EXTREME ANGLE (19' STEEL) CABLE GUIDE ASSEMBLY 26 2 GP132 FRONT MARKER LIGHT (AMBER) VI-3

6 MOUNTING & TILT FRAME ASSEMBLY (Continued on page VI-10) VI-4

7 MOUNTING & TILT FRAME ASSEMBLY (Continued on page VI-11) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION HOLE PLUG, 1" GREASE FITTING CABLE TIE HOSE CLAMP, INSULATED HOSE CLAMP, INSULATED LICENCE PLATE ILLUMINATOR CONTROL PANEL ILLUMINATOR MUD FLAP TAIL LIGHT ASSEMBLY (RED) GREASE FITTING, CLAMP SNAP RING, 1-1/4" TOW LIGHT SOCKET GROMMET MOUNTING KIT SEALED LAMP (RED) JUNCTION BOX SAFETY CHAIN W/ HOOKS, 10' LONG LIGHT, BACK UP (WHITE) LYNCH PIN TOOL BOX BACK-UP ALARM (NOT SHOWN) BACK-UP ALARM GROMMET (NOT SHOWN) SCREW, #8-32 X 1/2" PAN HD SCREW, #10-32 X 1/2" SELF TAPPING SCREW, 1/4"-20 X 1/2" HEX HD CAP SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 1/4"-20 X 1" HEX HD CAP SCREW, 3/8"-16 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 3/8"-16 X 2-1/2" HEX HD CAP SCREW, 1/2"-13 X 1-1/2" HEX HD CAP SCREW, 1/2"-13 X 1-3/4" HEX HD CAP NUT, 1/4"-20 HEX NYLOK NUT, 3/8"-16 HEX NYLOK VI-5

8 MOUNTING & TILT FRAME ASSEMBLY (Continued from page VI-8) VI-6

9 MOUNTING & TILT FRAME ASSEMBLY (Continued from page VI-9) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION NUT, 1/2"-13 HEX NYLOK LOCKWASHER, 1/4" ROLL PIN DECAL, CONTROL STATION (LEFT SIDE) DECAL, CONTROL STATION (RIGHT SIDE) CABLE SHAFT, CYLINDER PIVOT PIN BAR, MUDFLAP SAFETY PIN PLATE, LIGHT MOUNTING (LEFT SIDE) PLATE, LIGHT MOUNTING (RIGHT SIDE) MUD FLAP MOUNTING BRACKET, LONG, RH MUD FLAP MOUNTING BRACKET, LONG, LH MUD FLAP MOUNTING BRACKET, SHORT, RH MUD FLAP MOUNTING BRACKET, SHORT, LH MOUNTING FRAME CONTROL BOX HOOD, LEFT CONTROL BOX HOOD, RIGHT CENTER CONTROL HOUSING TILT FRAME TAIL LIGHT HOUSING (LEFT SIDE) TAIL LIGHT HOUSING (RIGHT SIDE) L-ARM STORAGE BRACKET TOOL BOX/OIL TANK MOUNTING BRACKET RESERVOIR ASSEMBLY BEDLOCK KIT SCREW, 1/2"-13 X 1-3/4" HEX HD CAP NUT, 1/2"-13 HEX NYLOK WASHER, 1/2" FLAT BEDLOCK PLATE BEDLOCK ASSEMBLY VI-7

10 WHEEL LIFT & WHEEL RETAINER ASSEMBLY VI-8

11 WHEEL LIFT & WHEEL RETAINER ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION GREASE FITTING BEARING PAD BEARING PAD DETENT BALL PIPE PLUG DETENT SPRING "O" RING SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 3/8"-16 X 2-1/2" HEX HD CAP SCREW, 3/8"-16 X 1" CUP POINT ALLEN HD NUT, 3/8"-16 HEX NYLOK NUT, 3/8"-16 HEX JAM WASHER, 3/8" FLAT SCREW, 3/8"-16 X 3/4" BUTTON ALLEN HD SHAFT, INNER TUBE CYLINDER SLIDER, PAD SHAFT, EXTEND CYLINDER PIVOT PIN PIN, CROSSBEAM PIVOT WASHER, 1" O.D. X 3/8" I.D. FLAT SHAFT, PIN ASSEMBLY, UPPER BOOM SHAFT, LIFT CYLINDER OUTER BOOM INNER BOOM INNER CROSSTUBE WELDMENT WASHER, 11/16" I.D. X 2" O.D. FLAT SLIDE LOCK SOCKET SLIDE LOCK HANDLE KNOB ASSEMBLY LOCK PIN WITH CHAIN LOCK PIN, SCOOP WHEEL RETAINER, RIGHT WHEEL RETAINER, LEFT SCOOP BRACKET, RIGHT SCOOP BRACKET, LEFT GREASE NIPPLE REFLECTOR DECAL, SAFETY CHAIN WARNING ROLL PIN, 3/16" X 1-1/8" SCREW, 5/8" NC X 1-1/2" HEX HD CAP WASHER, 5/8" FLAT WHEEL GRID, RIGHT WHEEL GRID, LEFT STOP PIN ASSEMBLY LOCKING PIN VI-9

12 HYDRAULICS (Continued on page VI-12) VI-10

13 HYDRAULICS (Continued on page VI-13) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CONNECTOR 6MJ-8MB HOSE BARB, 3/4" HOSE-12MP HOSE BARB, 1" HOSE-16MP HOSE, SUCTION 1" SWIVEL, 12MB-12FPX CLAMP, 1" HOSE WINCH MOTOR CLAMP, 3"-4" HOLDING VALVE RETAINER OIL FILTER ASSEMBLY ELBOW, 6MJ-4MP HOSE ASSEMBLY, 91" TEE, 6MJ-6MJ-4MP ELBOW, 6MJ-6MP STREET ELBOW, 3/4" PLUG, 1/2" SQ HD BLACK STREET ELBOW, 1" CONNECTOR, 10MB-8MJ CONNECTOR, 8MJ-8MB HOSE ASSEMBLY, 80-1/2" CONNECTOR, 6MJ-4MP HOSE ASSEMBLY, 18" HOSE ASSEMBLY, 54" CYLINDER, WHEEL LIFT TILT CONNECTOR, 6MJ-6MB HOSE ASSEMBLY, 14" VALVE, BED TILT CYLINDER LOCK HOSE ASSEMBLY, 128" HOSE ASSEMBLY, 150" HOSE ASSEMBLY, 21" VI-11

14 HYDRAULICS (Continued from page VI-10) VI-12

15 HYDRAULICS (Continued from page VI-11) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION HOSE ASSEMBLY, 21" HOSE ASSEMBLY, 204" ELBOW, 6MJ-8MP ORIFICE TEE VALVE, TILT CYLINDER HOLDING HOSE ASSEMBLY, 52" ELBOW, 6MJ-6MP TEE, 4FP-4FP-4MP HOSE ASSEMBLY, 137" HOSE ASSEMBLY, 18" CYLINDER, BED EXTEND PTO ELBOW, 8MJ-8MP CYLINDER, WHEEL LIFT EXTEND CONTROL VALVE, 5 SPOOL CYLINDER, BED LIFT PUMP, HIGH PRESSURE HYDRAULIC SKUFF JACKET SCREW, 1/4"-20 X 2-1/4" RD HD SLOTTED SCREW, 1/2"-13 X 1-1/4" SKT HD CAP NUT, 1/4"-20 HEX WASHER, 1/4" FLAT LOCKWASHER, 1/4" HELICAL BRACKET, W/L HOLDING VALVE MOUNTING RETURN HOSE, 52" RETURN HOSE, 192" DIP STICK WELDMENT RESERVOIR VI-13

16 CONTROL & CROSSROD ASSEMBLY VI-14

17 CONTROL & CROSSROD ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION KNOB KNOB, "IN/OUT" (RED, CABLE) BRACKET, CONTROL HANDLE KNOB, BALL SPOOL CONTROL VALVE SPRING, ANTI-RATTLE END CAP, CONTROL HANDLE ROD SCREW, 3/8"-16 X 3/4" HEX HD SCREW, 3/8"-16 X 4" HEX HD NUT, 3/8", "J" TINNERMAN NUT, 3/8"-16 NYLOK NUT, 3/8"-16 JAM WASHER, 5/16" FLAT LOCKWASHER, 3/8" HELICAL CLEVIS PIN, 5/16" X 1" COTTER PIN, 1/8" X 3/4" CONTROL HANDLE PIVOT ROD ANGLE, NO-SHAKE FRONT INNER CONTROL HANDLE FRONT OUTER CONTROL HANDLE REAR INNER CONTROL HANDLE REAR OUTER CONTROL HANDLE VALVE SHIFTER CONTROL ROD LINK CONTROL ROD LINK, ANTI TILT CONTROL HANDLE, CENTER VI-15

18 EXTREME ANGLE LOCK MECHANISM VI-16

19 EXTREME ANGLE LOCK MECHANISM REF. NO. PART NO. REQ'D NUMBER DESCRIPTION GREASE FITTING, 1/4" COMPRESSION SPRING BRONZE BUSHING CLEVIS, 1/2"-13 THREADS NUT, 1/2"-13 HEX JAM NUT, 3/4"-10 HEX NYLOK WASHER, 1/2" FLAT WASHER, 3/4" FLAT CLEVIS PIN, 1/2" X 1-1/2" COTTER PIN, 1/8" X 1" ROLL PIN, 5/32" X 1" 12* LOCK HOUSING BRACKET (DRIVER SIDE) 13* LOCK HOUSING BRACKET (PASSENGER SIDE) LOCK PIN 15* LOCK PIN HOUSING 16* LOCK PIN HOUSING GUSSET POSITION PIN, LOCK / UNLOCK 18* LOCK PLATE WELDMENT (DRIVER SIDE) 19* LOCK PLATE WELDMENT (PASSENGER SIDE) LINKAGE CONTROL ARM (DRIVER SIDE) LINKAGE CONTROL ARM (PASSENGER SIDE) 22* PIVOT PIN MOUNTING PLATE (DRIVER SIDE) 23* PIVOT PIN MOUNTING PLATE (PASS. SIDE) LOCK PIN LINKAGE (DRIVER SIDE) LOCK PIN LINKAGE (PASSENGER SIDE) CENTER LINKAGE *NOT SHOWN VI-17

20 HYDRAULIC WINCH VI-18

21 HYDRAULIC WINCH REF. NO. PART NO. REQ'D NUMBER DESCRIPTION LEVER COUPLING DRUM YOKE SCREW GASKET KEY SCREW KEY SHAFT CLUTCH HOUSING BUSHING SCREW SPRING BALL SPACER PLUG HOUSING PLUG REDUCER DRAG BRAKE SPRING SCREW CAP BEARING WORM SEAL HUB GEAR WASHER SCREW GASKET COVER SCREW CAP ADAPTER SCREW KEY SHAFT KEY CLUTCH * When ordering specify which serial number. VI-19

22 WINCH CLUTCH CONTROL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION GREASE FITTING, "T" HANDLE ADJUSTING YOKE SPRING COMPRESSION SCREW, 5/16"-18 X 1/2" SQ HD SET SCREW, 3/8"-16 X 1" HEX HD CAP NUT, 3/8"-16 NYLOK NUT, 1/2"-13 JAM WASHER, 1/2" FLAT PIN, 1/2" X 1-1/2" CLEVIS PIN, 1/8" X 1-1/4" COTTER PIN, 5/32" X 1" ROLL MOUNTING ANGLE SPRING HOLDER CONTROL ROD BELL CRANK VI-20

23 CABLE TENSIONER ASSEMBLY (STANDARD 4-TON WINCH) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION TENSIONING SPRING SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 3/8"-16 X 3-1/2" HEX HD CAP WASHER, 3/8" FLAT NUT, 3/8"-16 HEX NYLOK ROLL PIN, 3/8" X 1" TENSIONING PLATE CABLE TENSIONER BRACKET VI-21

24 CABLE ROLLER ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CABLE ROLLER ASSEMBLY SCREW, 1/2"-13 X 1-1/4" HEX HD NUT, 1/2"-13 NYLOK CABLE ROLLER GUIDE WELDMENT VI-22

25 STANDARD PTO PANEL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION PANEL (COMPLETE) SCREW, 1/4"-20 X 3/4" NUT, 1/4"-20 HEX LOCKWASHER, 1/4" VI-23

26 HYDRAULIC CYLINDERS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CYLINDER, BED EXTEND (COMPLETE) SEAL KIT, BED EXTEND CYLINDER REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CYLINDER, BED TILT (COMPLETE) SEAL KIT, BED TILT CYLINDER VI-24

27 HYDRAULIC CYLINDERS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CYLINDER, WHEEL LIFT EXTEND (COMPLETE) SEAL KIT, WHEEL LIFT EXTEND CYLINDER REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CYLINDER, WHEEL LIFT LIFT (COMPLETE) SEAL KIT, WHEEL LIFT LIFT CYLINDER VI-25

28 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION LIGHT, SEALED RED (STOP & TURN) LIGHT, SEALED WHITE (BACK-UP) TAIL LIGHT GROMMET REF. PART NO. NUMBER DESCRIPTION TAIL LIGHT GROMMET LIGHT, SEALED RED (MARKER) LIGHT, SEALED AMBER (MARKER) VI-26

29 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 1 GP132 LIGHT, AMBER MARKER, RECTANGULAR (COMPLETE) REF. PART NO. NUMBER DESCRIPTION LIGHT ASSEMBLY (COMPLETE) VI-27

30 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION 1 LT0118 LIGHT, AMBER MARKER, RECTANGULAR (COMPLETE) REF. PART NO. NUMBER DESCRIPTION WORK LIGHT (COMPLETE) HOUSING, WORK LIGHT MOUNTING BRACKET MOUNTING SCREW LOCKWASHER PIVOT SCREW BULB, WORK LIGHT NUT VI-28

31 LIGHT KIT REF. PART NO. NUMBER DESCRIPTION RECTANGULAR WORK LIGHT (COMPLETE) HOUSING, WORK LIGHT MOUNTING BRACKET MOUNTING SCREW LOCKWASHER PIVOT SCREW BULB, WORK LIGHT NUT VI-29

32 OPTIONAL LIGHTING ACCESSORIES REF. NO. PART NO. REQ'D NUMBER DESCRIPTION SPOT LIGHT W/GASKET GROMMET, RUBBER WRECKER SPECIAL LIGHT WIRE CLIP SCREW, #10-24 X 1" MACHINE SCREW, 1/4"-20 X 3/4" HEX HD CAP NUT, #10-24 HEX NYLOK NUT, 1/4"-20 HEX NYLOK NUT, 3/8"-16 HEX NYLOK LOCK WASHER, # RUBBER CUSHION "T" BOLT ADAPTER VI-30

33 OPTIONAL DASHBOARD PANEL VI-31

34 NOTES

35 NOTES

36 Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee (423)

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