V-90 / V-100 INSTALLATION, OPERATION, MAINTENANCE & PARTS

Transcription

1 OWNER'S MANUAL V-90 / V-100 INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities Hilltop Drive FORM NO Ooltewah, Tennessee / 02 Phone (423) ï FAX (423) PRICE $25.00

2 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee SERIAL NUMBER Telephone (423)

3 Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the VULCAN V-90 / V-100 that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your VULCAN V-90 / V-100 in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer s Parts Department. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. VI-1

4 SUBFRAME ASSEMBLY VI-2

5 SUBFRAME ASSEMBLY HOOK-UP LIGHT GREASE FITTING, 1/8" NPT GLADHAND PLUG FILLER CAP SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 5/16"-18 X 1" HEX HD CAP SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 3/8"-16 FL HD SKT SCREW, 3/8"-16 X 5/8" HEX HD CAP SCREW, 1/2"-13 X 1" HEX HD CAP SCREW, 1/2"-13 X 3" HEX HD CAP SCREW, 7/8"-9 X 3" HEX HD CAP NUT, 5/16"-18 J TINNERMAN NUT, 5/16"-18 NYLOK HEX NUT, 3/8"-16 NYLOK HEX NUT, 1/2"-13 NYLOK HEX NUT, 7/8"-9 NYLOK HEX LOCKWASHER, 1/4" HELICAL WASHER, 5/16" FLAT LOCKWASHER, 5/16" HELICAL WASHER, 3/8" FLAT LOCKWASHER, 3/8" HELICAL LOCKWASHER, 1/2" HELICAL WASHER, 1/2" FLAT LOCKWASHER, 5/8" HELICAL PLUG, 1/4 NPT GLADHAND, BLUE COLLAR GLADHAND, RED COLLAR BULKHEAD FITTING FEMALE CONNECTOR, 7-PIN SCREW, 1/2"-13 X 1-1/4" HEX HD CAP SCREW, 5/16"-18 X 1" SKT HD CAP SCREW, #10-32 X 3/4" SCREW, 5/8"-11 X 1-1/2" HEX HD CAP BEARING, SPHERICAL RETAINING RING, 1-1/2" INSPECTION COVER DIPSTICK WELDMENT TOOLBOX MOUNTING PAD TOOLBOX MOUNTING WASHER HYDRAULIC TANK GUIDE PAD, NYLATRON WASHER PLATE REINFORCING CHANNEL STIFF LEG PIN, LOWER SPACER PLATE, STIFF LEG STIFF LEG COVER PLATE, LH STIFF LEG COVER PLATE, RH PIVOT BLOCK WELDMENT, LH TIE PLATE, BOOM PIVOT WASHER PLATE, BOOM PIVOT PIVOT BLOCK WELDMENT, RH INNER STIFF LEG, LH INNER STIFF LEG, RH STIFF LEG PIN, UPPER THRUST WASHER PIN, LOWER LIFT CYLINDER STIFF LEG CYLINDER MAIN JUNCTION BOX SUBFRAME WELDMENT TOP PANEL COVER, DCV REAR PANEL COVER, DCV FRONT PANEL COVER, DCV VI-3

6 OUTER BOOM ASSEMBLY VI-4

7 OUTER BOOM ASSEMBLY GREASE FITTING, 1/8" STR SCREW, 1/4"-20 X 3/4" HEX HD CAP NUT, 5/8"-18 HEX NUT, 5/8"-11 NYLOK HEX LOCKWASHER, 1/4" HELICAL LOCKWASHER, 1/2" HELICAL WASHER, 1/2" FLAT WASHER, 5/8" FLAT D-RING, TOWING PIN, D-RING SCREW, 1/2"-13 X 1-1/2" HEX HD CAP SCREW, 5/8"-18 X 2" SKT HD CAP SCREW, 5/8"-11 X 3-1/2" HEX HD CAP SCREW, 5/8"-11 X 2-1/4" HEX HD CAP WELDLESS CHAIN LINK, 5/8" RETAINING RING, 1-3/8" RETAINING RING, 1-1/2" BRONZE BUSHING SPACER, LOCK PIN WELDMENT WEAR PAD, LOWER COVER PLATE, VERTICAL BOOM PIN, EXTENSION CYLINDER FRONT WASHER PLATE, LOWER LIFT CYLINDER CABLE TIE BACK SPRING SPACER, MAIN BOOM PIVOT PIVOT PIN, MAIN BOOM PIN WELDMENT, TILT CYLINDER UPPER PIN WELDMENT, LOWER LIFT CYLINDER LIFT CYLINDER (V-90) LIFT CYLINDER (V-100) OUTER BOOM WELDMENT VI-5

8 INNER BOOM ASSEMBLY VI-6

9 INNER BOOM ASSEMBLY GREASE FITTING, 1/8" STR 2 14 FT SYNFLEX HOSE, 3/8" WINCH CABLE, 3/4" X 200' SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 3/8"-16 X 1-1/2" HEX HD CAP SCREW, 3/8"-16 X 4" HEX HD CAP NUT, 3/8"-16 NYLOK HEX LOCKWASHER, 3/8" HELICAL CONNECTOR, 3/8" TUBE X 1/8" NPT BULKHEAD COUPLING, 1/8" ELBOW, 1/4" NPT X 3/8" TUBE SCREW, #10-32 X 5/8" PAN HD PH HD SCREW, 3/8"-16 X 1" FL SKT HD RETAINING RING, 1-1/2" RETAINING RING, 4-1/2" PIN, SHEAVE BUSHING LUBRICATOR MOUNTING PLATE PIN, EXTENSION CYLINDER REAR PAD RETAINING PLATE, UPPER PAD WEAR PAD, UPPER RECOVERY BOOM EXTENSION CYLINDER SHEAVE SPACER, SHEAVE CABLE GUIDE WELDMENT SHEAVE BRACKET WELDMENT TOP SPIDER CLAMP WELDMENT BOTTOM SPIDER CLAMP WELDMENT INNER BOOM WELDMENT VI-7

10 UNDERLIFT ASSEMBLY VI-8

11 UNDERLIFT ASSEMBLY GREASE FITTING, 1/4" GREASE FITTING, STR 1/8" NPT SCREW, 3/8"-16 X 1" FL HD SKT SCREW, 1/2"-13 X 1" HEX HD CAP SCREW, 1/2"-13 X 1-1/4" HEX HD CAP SCREW, 5/8"-11 X 1" HEX HD CAP LOCKWASHER, 1/2" HELICAL WASHER, 1/2" FLAT WASHER, 5/8" SAE FLAT LOCKWASHER, 5/8" HELICAL SCREW, 1/4"-20 X 5/8" SKT FL HD SCREW, 5/8"-11 X 1-1/4" HEX HD CAP SCREW, 1/2"-13 X 1-1/2" HEX HD CAP SCREW, 5/8"-18 X 1-1/4" HEX HD CAP ROLL PIN, 3/16" DIA X 1-3/4" LG BRONZE BUSHING LOWER TILT CYLINDER PIN WELDMENT STOP PAD (FOLDING BOOM) SPACER (1ST STAGE STINGER) TOP PAD BOTTOM PAD PIN (CYLINDER STIFFENER PLATE) REAR MOUNTING PIN WELDMENT FRONT MOUNTING PIN WELDMENT FOLDING BOOM WELDMENT ST STAGE STINGER WELDMENT ND STAGE STINGER WELDMENT STINGER EXTENSION CYLINDER SHAFT WELDMENT, FOLDING BOOM PIVOT PIVOT FOOT WELDMENT UPPER TILT CYLINDER PIN WELDMENT SHAFT WELDMENT, FOLDING BOOM PIVOT TILT CYLINDER VI-9

12 CROSSBAR ASSEMBLY GREASE FITTING, STR 1/8" NPT SCREW, 1/2"-13 X 3/4" FL HD SKT SCREW, 1"-8 X 1-1/2" SKT SET HITCH PIN, 7/8" X 6-1/2" LOCKING TAB BEARING THRUST WASHER CROSSBAR PIVOT PIN " CROSSBAR WELDMENT TOP COVER PLATE WELDMENT BOTTOM COVER PLATE WELDMENT VI-10

13 WINCH ASSEMBLY AIR BAG, CABLE TENSIONER WINCH, 50K SINGLE SPEED (V-90) WINCH, 50K 2 SPEED (V-100) SCREW, 5/8"-11 X 2-1/2" HEX HD CAP NUT, 5/8"-11 NYLOK HEX WASHER, 5/8" FLAT LOCKWASHER, 5/8" HELICAL CABLE TENSIONER WINCH MOUNTING ANGLE VI-11

14 LEFT HAND TOOLBOX ASSEMBLY VI-12

15 LEFT HAND TOOLBOX ASSEMBLY GREASE FITTING, 1/4" LATCH PADDLE SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 1/4"-20 X 1" HEX HD CAP SCREW, 5/16"-18 X 1" HEX HD CAP SCREW, 3/8"-16 X 1" HEX HD CAP NUT, 1/4"-20 NYLOK HEX NUT, 5/16"-18 NYLOK HEX NUT, 3/8"-16 NYLOK HEX WASHER, 1/4" FLAT WASHER, 5/16" FLAT WASHER, 3/8" FLAT INDICATOR LIGHT, AMBER SWITCH, SEALED CLEARANCE LIGHT, AMBER BACK UP LIGHT LIGHT, TOOLBOX (DOME) TAIL LIGHT ASSEMBLY, RED GROMMET, LIGHT MARKER LIGHT, TURN SIGNAL 21 9 FT RUBBER TRIM FT RUBBER SEAL, 7/16" X 1/8" SCREW, #10-32 X 1-1/4" RD HD MACH NUT, #10-32 NYLOK HEX SCREW, #8-32 X 3/4" ONE WAY GAS STRUT, 5/16" BALL STUD GAS STRUT, 1/8" EXT BUMPER, SCREW 1" X 1/2" X #10-24 THD GAS STRUT RUBBER GASKET (FOR PADDLE LATCH) FT RUBBER STRIP, 3/32" X 1-1/4" MUDFLAP MUDFLAP BRACE PLATE INSIDE PANEL, REAR TOOL BOX MOUNTING ANGLE, LH DCV COVER MOUNTING ANGLE, RH DCV COVER UPPER PANEL, DCV LOWER PANEL WELDMENT, DCV LH FENDER WELL WELDMENT, 52" TOOLBOX WELDMENT, LH WASHER PLATE, STRIKER PIN WELDMENT STRIKER PIN WELDMENT VI-13

16 RIGHT HAND TOOLBOX ASSEMBLY VI-14

17 RIGHT HAND TOOLBOX ASSEMBLY GREASE FITTING, 1/4" LATCH PADDLE SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 1/4"-20 X 1" HEX HD CAP SCREW, 5/16"-18 X 1" HEX HD CAP SCREW, 3/8"-16 X 1" HEX HD CAP NUT, 1/4"-20 NYLOK HEX NUT, 5/16"-18 NYLOK HEX NUT, 3/8"-16 NYLOK HEX WASHER, 1/4" FLAT WASHER, 5/16" FLAT WASHER, 3/8" FLAT INDICATOR LIGHT, AMBER SWITCH, SEALED CLEARANCE LIGHT, AMBER BACK UP LIGHT LIGHT, TOOLBOX (DOME) TAIL LIGHT ASSEMBLY, RED GROMMET, LIGHT MARKER LIGHT, TURN SIGNAL 21 9 FT RUBBER TRIM FT RUBBER SEAL, 7/16" X 1/8" SCREW, #10-32 X 1-1/4" RD HD MACH NUT, #10-32 NYLOK HEX SCREW, #8-32 X 3/4" ONE WAY GAS STRUT, 5/16" BALL STUD GAS STRUT, 1/8" EXT BUMPER, SCREW 1" X 1/2" X #10-24 THD GAS STRUT RUBBER GASKET (FOR PADDLE LATCH) FT RUBBER STRIP, 3/32" X 1-1/4" MUDFLAP MUDFLAP BRACE PLATE MOUNTING ANGLE, LH DCV COVER MOUNTING ANGLE, RH DCV COVER UPPER PANEL, DCV LOWER PANEL WELDMENT, DCV RH FENDER WELL WELDMENT, 52" TOOLBOX WELDMENT, RH WASHER PLATE, STRIKER PIN WELDMENT STRIKER PIN WELDMENT VI-15

18 SUBFRAME HYDRAULICS VI-16

19 SUBFRAME HYDRAULICS STRAINER PIPE, 1-1/4" BRANCH TEE, 6MJ-6MJ-6MB ELBOW, 16MJ-12MB CONNECTOR, 6MJ-4FP CONNECTOR, 16MJ-20MP PIPE NIPPLE, 1-1/4" X 2" HOSE ASSEMBLY, 120" HOSE ASSEMBLY, 46" HOSE BARB, 20HOSE-20MP HOSE BARB, 20HOSE-16MB PIPE PLUG, 1/4" PIPE PLUG, 3/4" (MAGNETIC) CONNECTOR, 12MJ-16MB ELBOW, 12MJ-12MB BALL VALVE, 1-1/4" DIR. CONTROL VALVE, 6-SPOOL DIR. CONTROL VALVE, 2-SPOOL HYDRAULIC PUMP SUCTION STRAINER OIL FILTER GUAGE, FLUSH MOUNT, 6000 PSI DIP STICK WELDMENT HOSE ASSEMBLY HYDRAULIC TANK WELDMENT SUCTION HOSE ASSEMBLY HYDRAULIC TUBE, PRESSURE FRONT HYDRAULIC TUBE, PRESSURE REAR HYDRAULIC TUBE, RETURN LINE FRONT HYDRAULIC TUBE, RETURN LINE REAR HYDRAULIC TUBE UNION, 12MJ-12MJ VI-17

20 BOOM LIFT HYDRAULICS CONNECTOR, 8MJ-10MB CONNECTOR, 6MJ-6MB CONNECTOR, 8MJ-6MB ELBOW, 8MJ-6MB LOCKWASHER, 1/4" HELICAL DIR. CONTROL VALVE, 6-SPOOL DIR. CONTROL VALVE, 2-SPOOL TRANSITION BLOCK SCREW, 1/4"-20 X 1-3/4" HEX HD CAP HOSE ASSEMBLY ELBOW, 6MJ-6MB HYDRAULIC TUBE, BOOM LIFT LIFT CYLINDER (V-90) LIFT CYLINDER (V-100) HOSE ASSEMBLY VI-18

21 BOOM EXTEND HYDRAULICS CONNECTOR, 8MJ-6MB CONNECTOR, 10MJ-10MB UNION, 10MJ-10MJ DIR. CONTROL VALVE, 6-SPOOL DIR. CONTROL VALVE, 2-SPOOL TUBE CLAMP, 5/8" BOOM EXTENSION CYLINDER HYDRAULIC TUBE, BOOM EXT HYDRAULIC TUBE HOSE ASSEMBLY VI-19

22 UNDERLIFT TILT HYDRAULICS UNION, 8MJ-8MJ CONNECTOR, 8MJ-10MB CONNECTOR, 6MJ-6MB ELBOW, 6MJ-6FJX DIR. CONTROL VALVE, 6-SPOOL DIR. CONTROL VALVE, 2-SPOOL TUBE CLAMP, 1/2" HYDRAULIC TUBE, TILT PORT A HYDRAULIC TUBE, TILT PORT B HOSE ASSEMBLY HOSE ASSEMBLY HYDRAULIC TUBE, UNDER BOOM SUPPLY UNDERLIFT TILT CYLINDER HYDRAULIC TUBE HYDRAULIC TUBE VI-20

23 UNDERLIFT EXTEND HYDRAULICS CONNECTOR, 8MJ-10MB UNION, 8MJ-8MJ CONNECTOR, 9/16" SAE X 3/8" TUBE DIR. CONTROL VALVE, 6-SPOOL DIR. CONTROL VALVE, 2-SPOOL TUBE CLAMP, 1/2" HYDRAULIC TUBE (UPPER) HYDRAULIC TUBE (LOWER) UNDERLIFT EXTENSION CYLINDER HYDRAULIC TUBE HYDRAULIC TUBE HYDRAULIC TUBE, UNDER BOOM SUPPLY HYDRAULIC TUBE HOSE ASSEMBLY HOSE ASSEMBLY HYDRAULIC TUBE VI-21

24 WINCH HYDRAULICS CONNECTOR, 8MJ-8MB ADAPTER, 10MJ-10MB WINCH, 50K SINGLE SPEED (V-90) WINCH, 50K 2 SPEED (V-100) UNION, 10MJ-10MJ DIR. CONTROL VALVE, 6-SPOOL DIR. CONTROL VALVE, 2-SPOOL TUBE CLAMP, 5/8" HYDRAULIC TUBE, FRONT WINCH PORT A HYDRAULIC TUBE, FRONT WINCH PORT B HYDRAULIC TUBE, REAR WINCH PORT A HYDRAULIC TUBE, REAR WINCH PORT B HYDRAULIC TUBE HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY 16 1 GX263 ELBOW, 10MJ-10MB90 VI-22

25 STIFF LEG HYDRAULICS ELBOW, 8MJ-10MB CONNECTOR, 8MJ-10MB CONNECTOR, 6MJ-6MB LOCKWASHER, 1/4" HELICAL HOLDING VALVE DIR. CONTROL VALVE, 6-SPOOL DIR. CONTROL VALVE, 2-SPOOL TUBE CLAMP, 1/2" SCREW, 1/4"-20 X 2-1/2" HEX HD CAP HYDRAULIC TUBE, RH STIFF LEG PORT A HYDRAULIC TUBE, RH STIFF LEG PORT B STIFF LEG CYLINDER HOSE ASSEMBLY HOSE ASSEMBLY HYDRAULIC TUBE, LH STIFF LEG PORT A HYDRAULIC TUBE, LH STIFF LEG PORT B VI-23

26 DUAL CONTROL ASSEMBLY VI-24

27 DUAL CONTROL ASSEMBLY CONTROL KNOB, BLACK CONTROL KNOB, RED GREASE FITTING, SCREW, 3/8"-16 X 1" HEX HD CAP NUT, 5/16"-18 NYLOK HEX NUT, 3/8"-24 HEX JAM NUT, 3/8"-16 NYLOK HEX NUT, 3/8"-16 HEX JAM WASHER, 5/16" FLAT WASHER, 3/8" FLAT DIR. CONTROL VALVE, 6-SPOOL DIR. CONTROL VALVE, 2-SPOOL SCREW, 5/16"-18 X 1-3/4" HEX HD CAP SCREW, 3/8"-16 X 2-3/4" HEX HD CAP LOCKNUT, 6 MM SKT SHOULDER BOLT, M8 x SPERICAL ROD END BRONZE BEARING,.752 X.879 X 3/4 FL PIN, CONTROL HANDLE PIVOT BOTTOM PLATE, DCV DUAL CONTROLS RH CONTROL ROD (LONG), DCA LH CONTROL ROD (SHORT), DCA LH MTG ANGLE WELDMENT, DC RH MTG ANGLE WELDMENT, DC CONTROL VALVE MTG PLATE - DCV FRAME SHORT LUG WELDMENT, DCA LONG LUG WELDMENT, DCA LH CONTROL HANDLE WELDMENT, DCA RH CONTROL HANDLE WELDMENT, DCA CHANNEL WELDMENT REAR, DCV FRAME CHANNEL WELDMENT FRONT, DCV FRAME VI-25

28 WINCH AIR FREE SPOOL & CABLE TENSIONERS FT PLASTIC TUBING, 1/4" O.D ELBOW, 4TB-2MP CONNECTOR BRANCH TEE, 4TB-4TB-2MP ELBOW, 4TB-2MP SHUTTLE VALVE PRESSURE GUAGE MANIFOLD ASSEMBLY, 15 STATION WINCH, 30K WINCH, 35K VI-26

29 LIFT ADAPTERS FORK, SHORT (3" OPENING) FORK, MEDIUM (3" OPENING) FORK, MEDIUM (4-1/2" OPENING) FORK, LONG (4-1/2" OPENING) FORK, OFFSET REAR AXLE HAIR PIN COTTER, 1-1/4" BOLT, MODIFIED 5/8"-11 X 6" WITH HOLE TEE HANDLE, FORK ADAPTER CHAIN HOOK ADAPTER, RT CHAIN HOOK ADAPTER, LT PIVOT PIN LIFT BRACKET FORK ADAPTER, LT FORK ADAPTER, RT RETAINER PIN ASSEMBLY RETAINING PIN, SPRING LIFT BRACKET VI-27

30 KING PIN ADAPTER KING PIN ADAPTER WELDMENT FIFTH WHEEL ADAPTER (COMPLETE) ROLL PIN, 3/8" X 1-1/2" 3 2 HD1259 SNAPPER PIN 4 1 VA0660 FIFTH WHEEL PIVOT PLATE WELDMENT 5 1 VA0661 PULL PIN WELDMENT 6 1 VA0662 PIVOT PIN WELDMENT PINTLE HOOK KIT (COMPLETE) PINTLE HOOK (NOT SHOWN) SCREW, 1/2"-13 X 1" HEX HD CAP LOCKWASHER, 1/2" HELICAL TH WHEEL, KING PIN ADAPTER & PINTLE HOOK BRACKET WELDMENT RETAINING PIN ASSEMBLY VI-28

31 TRUCK WHEEL LIFT OUTER CROSSTUBE WELDMENT, LEFT OUTER CROSSTUBE WELDMENT, RIGHT TIRE SUPPORT WELDMENT, LEFT TIRE SUPPORT WELDMENT, RIGHT CROSSTUBE RETAINER PIN RETAINER PIN ADJUSTMENT TUBE RATCHET HANDLE ASSEMBLY 9 2 TIE-DOWN STRAP, 1" WIDE TIE-DOWN STRAP, 3" WIDE VI-29

32 LIGHT PYLON ASSEMBLY VI-30

33 LIGHT PYLON ASSEMBLY LIGHT BAR, LONG (OPTIONAL) LIGHT BAR, SIDE (OPTIONAL) SCREW, 1/4"-20 X 1" HEX HD CAP NUT, 1/4"-20 HEX NUT, 1/2"-13 NYLOK HEX WASHER, 1/2" FLAT LICENSE BRACKET C/W LIGHT STOP/TAIL LIGHT BACKUP LIGHT GROMMET, TAIL LIGHT GROMMET, MARKER LIGHT SCREW, 1/2"-13 X 2" HEX HD CAP LOCKWASHER, 1/4" BS MARKER LIGHT, 2" RED REINFORCING CHANNEL RUBBER STRIP - 4" X 24-1/2" SUPPORT ANGLE PYLON WELDMENT - TOP MOUNT PYLON WIRING HARNESS VI-31

34 NOTES

35 NOTES

36 8503 Hilltop Drive Ooltewah, Tennessee (423)