CH-16 INSTALLATION, OPERATION, MAINTENANCE & PARTS

Transcription

1 OWNER'S MANUAL CH-16 INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee FORM NO / 96 Phone (423) FAX (423) PRICE $25.00

2 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee SERIAL NUMBER Telephone (423)

3 Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the CHALLENGER CH-16 Wrecker / Integrated Underlift that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your CHALLENGER CH-16 Wrecker / Integrated Underlift in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer s Parts Department. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. VI-1

4 SUBFRAME ASSEMBLY VI-2

5 SUBFRAME ASSEMBLY Section VI - PARTS (cont'd) BODY ASSEMBLY GREASE FITTING CENTER BONDED MOUNT SPECIAL WASHER SPADE CYLINDER BOOM LIFT CYLINDER RAMP PAD SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" FL HD SKT SCREW, 3/8"-16 X 3-1/2" HEX HD CAP SCREW, 3/8"-16 X 1-1/2" HEX SKT SET SCREW, 1/2"-13 X 1-1/2" HEX HD CAP SCREW, 5/8"-11 X 4-1/2" HEX HD CAP SCREW, 3/4"-10 X 3-1/2" HEX HD CAP SCREW, 3/4"-10 X 6-1/2" HEX HD CAP NUT, 3/8"-16 NYLOK HEX NUT, 1/2"-13 NYLOK HEX NUT, 3/4"-10 NYLOK HEX LOCKWASHER, 1/4" HELICAL WASHER, 5/8" FLAT LOCKWASHER, 5/8" HELICAL WASHER, 3/4" FLAT SHAFT, LOWER SPADE PIN, LIFT CYLINDER COVER, SPADE TUBE SHAFT, UPPER SPADE PIN, SPADE PAD CABLE SLEEVE, 1/16" CABLE ASSEMBLY, 1/16" X 17" PIN, LYNCH DRIVE SCREW, #10 X 1/2" RD HD ROLL PIN, 3/16" X 1-3/4" PROTECTIVE HOSE TUBE, 14" FRONT BODY MTG TUBE SPADE PAD PIVOT PIN, LIFT CYLINDER INNER SPADE, LEFT INNDER SPADE, RIGHT SUBFRAME WELDMENT SAFETY CHAIN ASSEMBLY (NOT SHOWN) SAFETY CHAIN SCREW, 1/2"-13 X 1-34" HEX HD CAP NUT, 1/2"-13 NYLOK HEX WASHER, 1/2" FLAT VI-3

6 BODY ASSEMBLY VI-4

7 BODY ASSEMBLY DOOR CHECK, 11" TOOL BOX, 120" C.A., LEFT TOOL BOX, 120" C.A., RIGHT BACKUP ALARM (NOT SHOWN) SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP CLIP, 1/4" TINNERMAN NUT, 3/8"-16 NYLOK HEX WASHER, 1/4" FLAT LOCKWASHER, 1/4" HELICAL RIVET, 1/4" MUDFLAP MTG ANGLE, LEFT MUDFLAP MTG ANGLE, RIGHT BAR, MUDFLAP PANEL, SWITCH PANEL, CONTROL PANEL, CONTROL PANEL, GAUGE 19 2 VA0452 FIBERGLASSFENDER 20 2 VA0588 MUD FLAP CHALLENGER NAMEPLATE KIT BODY MOUNTING KIT SCREW, 3/4"-10 X 2-1/2" HEX HD CAP NUT, 3/4"-10 NYLOK HEX ANGLE, TAILGATE MOUNTING MOUNTING PLATE LIGHT BAR, STANDARD GASKET, LIGHT BAR SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 1/2"-13 X 1-1/4" HEX HD CAP SCREW, 1/2"-13 X 1-1/2" HEX HD CAP NUT, 3/8"-16 NYLOK HEX NUT, 1/2"-13 NYLOCK HEX WASHER, 1/2" FLAT MOUNTING ANGLE SUPPORT CHANNEL, LEFT SUPPORT CHANNEL, RIGHT TOP CHANNEL VI-5

8 BOOM ASSEMBLY VI-6

9 BOOM ASSEMBLY GREASE FITTING SHEAVE, 8" WIRE ROPE, 6 X 37 IWRC, 1/2" X 175' GREASE FITTING, STR 1/8" SLIDE PAD, BOOM BOTTOM SNAP RING, 1-1/2" INTERNAL COMPRESSION SPRING EXTEND CYLINDER BUSHING, 2-1/4" OD X 2" ID X 1-1/2" SLIDE PAD, INNER BOOM SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 3/8"-16 X 1-1/2" HEX HD CAP SCREW, 3/8"-16 X 3" HEX HD CAP SCREW, 3/8"-16 X 2-1/2" HEX HD CAP SCREW, 1/2"-13 X 1" HEX HD CAP SCREW, 1/2"-13 X 5-1/2" HEX HD CAP SCREW, 5/8"-11 X 1" HEX HD CAP NUT, 3/8"-16 NYLOK HEX NUT, 1/2"-13 NYLOK HEX WASHER, 1/4" FLAT WASHER, 3/8" FLAT LOCKWASHER, 3/8" HELICAL LOCKWASHER, 1/2" HELICAL WASHER, 1/2" FLAT WASHER, 5/8" FLAT LOCKWASHER, 5/8" HELICAL COTTER PIN, 1/8" X 3/4" ROLL PIN, 3/8" X 1" PIPE U-BOLT, 3/8"-18 X 3" TOP SPACER, OUTER BOOM CABLE GUIDE, BOTTOM SHAFT, SHEAVE SKID, FAIRLEAD ASSEMBLY EXTEND CYLINDER PIN, BASE EXTEND CYLINDER PIN, ROD PIVOT PIN, BOOM PIVOT ROD SPRING CHANNEL PIN, TILT CYLINDER BASE END PLATE, FLAPPER CABLE GUIDE SWIVEL WELDMENT, LEFT SWIVEL WELDMENT, RIGHT SPRING PIN CYLINDER SUPPORT PIN, TOWER PIVOT TENSIONER, MOUNTING BRACKET TENSIONER, BRACKET OUTER BOOM WELDMENT INNER BOOM WELDMENT VI-7

10 UNDERLIFT & TOWER ASSEMBLY VI-8

11 UNDERLIFT & TOWER ASSEMBLY GREASE FITTING GREASE FITTING, 1/8" STR FOLD CYLINDER TILT CYLINDER PIN, FOLD CYLINDER CLEVIS SCREW, 3/8"-16 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 3/8"-16 X 3-3/4" HEX HD CAP SCREW, 1/2"-13 X 1" HEX HD CAP NUT, 3/8"-16 NYLOK HEX LOCKWASHER, 3/8" HELICAL LOCKWASHER, 1/2" HELICAL COTTER PIN, 3/8" X 2" BUSHING, TILT CYLINDER PIN, TILT CYLINDER BASE END PIN, TILT CYLINDER ROD END PIN WELDMENT, FOLD CYLINDER PIVOT PIN, UNDERLIFT TOWER WELDMENT TOWER PIVOT PIN WELDMENT STOW KIT, WINCH CABLE MASTER LINK, OBLONG SPRING, WINCH CABLE TIE-BACK SCREW, 1/2"-13 X 3" HEX HD CAP NUT, 1/2"-13 NYLOK HEX HORIZONTAL BOOM ASSEMBLY GREASE FITTING, 1/8" STR SLIDE PAD SPRING BUSHING HORIZONTAL BOOM ASSEMBLY (con't) EXTEND CYLINDER SCREW, 5/16"-18 X 2-1/2" HEX HD CAP SCREW, 3/8"-24 X 5/8" BUTTON HD SKT SCREW, 3/8"-24 X 5/8" HEX HD CAP NUT, 5/16"-18 NYLOK HEX LOCKWASHER, 3/8" EXTERNAL TOOTH STOP PLATE EXTEND CYLINDER PIN, BASE END SPACER PAD OUTER BOOM WELDMENT ND STAGE BOOM WELDMENT 39 1 HD86 EXTEND CYLINDER PIN WELDMENT 40 1 HD89 RETAINING RING CROSSBAR ASSEMBLY COMPRESSION SPRING, CROSS BAR DETENT BALL, 1-3/16" "O" RING, PIVOT PIN THRUST WASHER, 1/8" THRUST WASHER, 1/16" SCREW, 5/8"-11 X 4-1/2" SKT HD CAP LOCKWASHER, 5/8" HELICAL PIVOT PIN, TOP HALF PIVOT PIN, BOTTOM HALF SPACER, DETENT SPRING CROSSBAR WELDMENT INNER BOOM ASSEMBLY BUSHING, PIVOT PIN RD STAGE BOOM WELDMENT VI-9

12 UNDERLIFT HYDRAULICS VI-10

13 UNDERLIFT HYDRAULICS CONNECTOR, 6MJ-8MB ELBOW, 6MJ-4MP BRANCH TEE, 6MJ-6MJ-4MP CONNECTOR, 6MJ-4MP ELBOW, 6MJ-8MP HOSE ASSEMBLY, 18" HOSE ASSEMBLY, 81" CONNECTOR, 6MJ-6MB DOUBLE HOLDING VALVE HOLDING VALVE FOLD CYLINDER IN-LINE ORIFICE HOSE ASSEMBLY, 107" HOSE ASSEMBLY, 18" HOSE ASSEMBLY, 26" ELBOW, 6MJ-8MP ADAPTER, 8MJ-6MJ CLAMPING UNIT SPLIT BUSHING, 1/2" STACKING NUT, SKT HD HOSE ASSEMBLY, 36" HOSE ASSEMBLY, 36" HOSE ASSEMBLY, 34" CONTROL VALVE TILT CYLINDER HOSE ASSEMBLY, 10" HOSE ASSEMBLY, 32" CONNECTOR, 8MB-6FB TUBE ASSEMBLY EXTEND CYLINDER SCREW, 1/4"-20 X 2" HEX HD CAP SLOTTED SCREW, 5/16-18 X 3/4 HEX HD CAP NUT, 1/4"-20 HEX WASHER, 1/4" FLAT LOCKWASHER, 1/4" HELICAL VI-11

14 BOOM ELEVATION HYDRAULICS VI-12

15 BOOM ELEVATION HYDRAULICS CONTROL VALVE CONNECTOR, 6MJ-8MB GREASE FITTING ELBOW, STREET 4MP-4FP BRANCH TEE, 6MJ-6MJ-4MP CLAMP, CHECK VALVE RETAINING, 6-1/2" ELBOW, 8MJ-8MB CONNECTOR, 6MJ-6MB ELBOW, 6MJ-8MB HOLDING VALVE HOSE ASSEMBLY, 18" ELBOW 8MJ-6MP TUBING, HYDRAULIC WIRE TIE, 29-3/4" BULKHEAD RUN TEE W/NUT HOSE ASSEMBLY, 36" HOSE ASSEMBLY, 36" HOSE ASSEMBLY, 44" HOSE ASSEMBLY, 40" CYLINDER BOOM LIFT SCREW, 1/4"-20 X 2-1/4" RD HD SLOTTED NUT, 1/4"-20 HEX WASHER, 1/4" FLAT LOCKWASHER, 1/4" HELICAL BRACKET, CHECK VALVE MOUNTING VI-13

16 BOOM EXTENSION HYDRAULICS VI-14

17 BOOM EXTENSION HYDRAULICS Section VI - PARTS (cont'd) PUMP, VALVE & FILTER HYDRAULICS CONTROL VALVE CONNECTOR, 6MJ-8MB ELBOW, 6MJ-6MP CONNECTOR, 6MJ-6MB ELBOW, 6MJ-6MB ELBOW, 6MJ-6FJX HOLDING VALVE MALE RUN TEE, 6MJ-4MP-6MJ HOSE ASSEMBLY, 24" WIRE TIE, 21" (NOT SHOWN) HOSE ASSEMBLY, 36" HOSE ASSEMBLY, 44" EXTEND CYLINDER HOSE ASSEMBLY, 131" SCREW, 3/8"-16 X 1-1/4" HAX HD CAP NUT, 3/8"-16 NYLOCK HEX WASHER, 3/8" FLAT VI-15

18 PUMP, VALVE & FILTER HYDRAULICS VI-16

19 PUMP, VALVE & FILTER HYDRAULICS HOSE ASSEMBLY, 81" PUMP, OPPOSITE ENGINE GAUGE, FLUSH MOUNT 6000 PSI CONNECTOR, 6MJ-4FP HOSE ASSEMBLY 58" SCREW, #8-32 X 1/2" RD HD PHIL MACH HEX NUT, & STAR WASHER, # PUMP KIT CLAMP HOSE, 1" - 2-1/4" HOSE ASSEMBLY, 120" BARB, 24C4-24MP FT SUCTION HOSE, 1-1/2" PIPE NIPPLE, 1-1/2" X 3" ELBOW, 8MJ-12MB BALL VALVE, BRONZE FLANGE FITTING, 24FL-24 HOSE STREET ELBOW, /2" ELBOW, 24MJ-20MB HOSE BARB, 24C4-24FJX CLAMP, 2-1/2" INSULATED SCREW, 1/2"-13 X 2 HEX HD CAP NUT, 1/2"-13 NYLOK HEX VALVE PAN ASSEMBLY CONTROL VALVE ELBOW, 8MJ-10MB STRAIGHT ADAPTER, 8FJ-6MJ RUN TEE, 8MJ-8FJX-8MJ CONTROL VALVE SCREW, 3/8"-16 X 4-1/2" HEX HD CAP SCREW, 3/8"-16 X 1-3/4" HEX HD CAP NUT, 3/8"-16 NYLOK HEX WASHER, 3/8" FLAT SPACER, CONTROL VALVE PLATE, CONTROL BULKHEAD (L.&R.S.C.) PLATE, CONTROL BULKHEAD (L.&R.S.C.) PLATE, CONTROL BULKHEAD (L.&R.S.C.) PLATE VALVE MOUNTING TANK KIT RETURN LINE FILTER ASSEMBLY PIPE PLUG, 3/4" NPT MALE ELL, 12MJ-12MP ELBOW, 12MJ-12MP CENTER BONDED MOUNT SPECIAL WASHER SIGHT GAUGE FILLER CAP SCREW, #10-32 X 1" RD HD MACH SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 3/8"-16 X 2-1/4" HEX HD CAP NUT, #10-32 NYLOK HEX NUT, 3/8"-16 NYLOK HEX LOCKWASHER, 3/8"HELICAL COVER PLATE GASKET, CLEAN OUT & FILLER COVER RESERVOIR WELDMENT COVER KIT SCREW, 3/8"-16 X 3/4" HEX HD CAP NUT, 3/8"-16 NYLOK HEX COVER, VALVE SUPPORT, COVER VI-17

20 WINCH HYDRAULICS & AIR FREE SPOOL VI-18

21 WINCH HYDRAULICS & AIR FREE SPOOL CONTROL VALVE SOLENOID VALVE, AIR CONTROL CONNECTOR, 8MJ-10MB ELBOW, 4TB-4MP FT AIR HOSE, 1/4" O.D AIR CYLINDER 7 7 FT CONVOLUTED LOOM, 3/8" CLAMPING UNIT SPLIT BUSHING, 3/4" STACKING NUT, SKT HD TEE UNION, 4TB-4TB-4TB WINCH, H-600 LEFT WINCH, H-600 RIGHT HYDRAULIC MOTOR BREATHER VENT, 1/8" MP ELBOW, 4TB-2MP CONTROL VALVE SPRING, COMPRESSION CONNECTOR, 10MJ-10MB CONNECTOR, 10MJ-10MBL HOSE ASSEMBLY, 80" HOSE ASSEMBLY, 96" SCREW, #10-32 X 1/2" RD HD PHIL SCREW, 5/16"-18 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 3/8"-16 X 1-1/2" HEX HD CAP SCREW, 7/16"-14 X 1-1/4" HEX HD CAP SCREW, 1/2"-13 X 1-1/2" HEX HD CAP SCREW, 5/8"-11 X 2" HEX HD CAP NUT, #10-32 HEX NUT, 1/4"-20 HEX NYLOK NUT, 3/8"-16 HEX NYLOK NUT, 1/2"-20 HEX JAM NUT, 5/8"-11 HEX NYLOK WASHER, 3/8" FLAT LOCKWASHER, 7/16" HELICAL WASHER, 7/16" FLAT LOCKWASHER, 1/2" HELICAL WASHER, 5/8" SAE LOCKWASHER, #10 HELICAL CLEVIS PIN, 5/16" X 1-1/4" COTTER PIN, 1/8" X 3/4" MOUNTING ANGLE WINCH MOUNTING ANGLE, FRONT WINCH MOUNTING ANGLE, REAR FREESPOOL BRACKET, LEFT FREESPOOL BRACKET, RIGHT FREESPOOL COVER ADJUSTMENT YOKE 51 4 RR809 BUSHING, CONTROL HANDLE VI-19

22 LEFT CONTROL ASSEMBLY VI-20

23 LEFT CONTROL ASSEMBLY REMOTE CONTROL ASSEMBLY CONTROL KNOB, W/L (UP/DOWN) CONTROL KNOB, (IN/OUT) CONTROL KNOB, BOOM (UP/DOWN) CONTROL KNOB, JACK (UP/DOWN) CONTROL KNOB, BOOM (IN/OUT) CONTROL CABLE, 92" CONTROL CABLE, 67" CONTROL CABLE, 79" GREASE FITTING, 1/4"-28 X CONTROL KNOB, TILT (UP/DOWN) CONTROL KNOB, W/L EXTEND (IN/OUT) ADJUSTABLE CLEVIS SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 5/16"-18 X 1-1/4" HEX HD CAP SCREW, 5/16"-18 X 2-1/2" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP NUT, 1/4"-20 HEX NYLOK NUT, 5/16"-18 "J" TINNERMAN NUT, 5/16"-18 HEX NYLOK NUT, 5/16"-24 HEX NUT, 3/8"-16 HEX NYLOK NUT, 3/8"-16 HEX JAM WASHER, 1/4" FLAT WASHER, 5/16" INTERNAL TOOTH WASHER, 3/4" FLAT (SPECIAL) CLEVIS PIN, 5/16" X 1" COTTER PIN, 1/16" X 3/4" CLAMP, SHAFT CONTROL BOX PLATE, SHAFT SUPPORT PIN, CONTROL BOX SUPPORT, CONTROL (LEFT) SUPPORT, CONTROL (RIGHT) CONTROL CABLE CONNECTOR CONTROL FRAME WELDMENT CONTROL HANDLE WELDMENT REMOTE CONTROL ASSEMBLY / WIRE CONNECTOR, SPADE ELBOW, 4TB-4MP / AIR HOSE, 1/4" O.D. (FT.) 39 2 / CONNECTOR, 4TB-4MP 40 2 / BRASS PLUG, 4MP CABLE SEALING GRIP HEX PIPE BUSHING CONVOLUTED LOOM, 3/8" X 8" / CABLE TIE, 4" 18 LB / BREATHER VENT, 2MP / ELBOW, 4TB-2MP AIR SOLENOID VALVE (8) AIR SOLENOID VALVE (14) CIRCUIT BREAKER, HI-AMP WATERPROOF 49 1 / TERMINAL BLOCK POWER PAL, 15 POSITION POWER PAL, 8 POSITION 52 8 / ELECTRICAL CABLE, 16/10 SO (FT.) 53 4 / AIR CYLINDER AIR FILTER/REGULATOR AIR LUBRICATOR MOUNTING BRACKET 57 2 / SCREW, #8-32 X 3/4" RD HD SLOTTED 58 4 / SCREW, 1/4"-20 X 1-1/4" HEX HD CAP 59 2 / SCREW, 1/4"-20 X 2" HEX HD CAP 60 2 / HEX NUT & STAR WASHER, # / NUT, 1/4"-20 HEX NYLOK 62 4 / NUT, 7/16"-20 HEX JAM 63 2 / WASHER, 1/4" FLAT 64 4 / CLEVIS PIN, 5/16" X 5/8" COTTERLESS SUPPORT, SOLENOID VALVE (8) SUPPORT, SOLENOID VALVE (14) 66 4 / CLEVIS WELDMENT 67 1 HA0132 GAUGE, PSI VI-21

24 RIGHT CONTROL ASSEMBLY VI-22

25 RIGHT CONTROL ASSEMBLY Section VI - PARTS (cont'd) H-600SC WINCH ASSEMBLY CONTROL KNOB, (IN/OUT) CONTROL KNOB, BOOM (UP/DOWN) CONTROL KNOB, JACK (UP/DOWN) CONTROL KNOB, BOOM (IN/OUT) CONTROL CABLE, 92" CONTROL CABLE, 79" GREASE FITTING, 1/4"-28 X ADJUSTABLE CLEVIS SCREW, 5/16"-18 X 1-1/4" HEX HD CAP SCREW, 5/16"-18 X 2-1/2" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP NUT, 5/16"-18 "J" TINNERMAN NUT, 5/16"-18 HEX NYLOK NUT, 5/16"-24 HEX NUT, 3/8"-16 HEX NYLOK NUT, 3/8"-16 HEX JAM WASHER, 5/16" INTERNAL TOOTH WASHER, 3/8" FLAT WASHER, 3/4" FLAT (SPECIAL) CLEVIS PIN, 5/16" X 1" COTTER PIN, 1/16" X 3/4" CLAMP, SHAFT CONTROL BOX PIN, CONTROL BOX SUPPORT, CONTROL (LEFT) SUPPORT, CONTROL (RIGHT) CONTROL FRAME WELDMENT CONTROL HANDLE WELDMENT VI-23

26 H-600SC WINCH ASSEMBLY VI-24

27 H-600SC WINCH ASSEMBLY ADAPTER SPRING, FLAT BUSHING BUSHING CAM PLATE CLUTCH, JAW COVER, GEAR HOUSING COVER, BRAKE SHOE, DRAG BRAKE DRUM GEAR, R.H HOUSING, BRAKE HOUSING, CLUTCH HOUSING, GEAR HUB, GEAR HUB, BRAKE KEY KEY KEY KEY KEY, BARTH PLATE, RETAINER SHAFT, DRUM SHAFT, SHIFTER SHIFTER HANDLE SPACER, DRUM WORM, R.H YOKE BALL, POPPET BALL BEARING, BALL BEARING, THRUST BUSHING BUSHING CAPSCREW, 5/16"-18 X 1" LG HEX HD CAPSCREW, 5/16"-18 X 3/4" LG HEX HD NYLOK CAPSCREW, 5/16"-18 X 1" LG HEX HD NYLOK CAPSCREW, 3/8"-16 X 1-1/4" LG HEX HD CAPSCREW, 3/8"-24 X 1" LG HEX HD NYLOK CAPSCREW, 1/2"-20 X 1-3/4" LG HX HD ALL-THD CAPSCREW, 5/16"-18 X 1" LG HEX SOC HD CAPSCREW, 5/16"-18 X 1" LG BUTTON HD SCREW, POPPET 1/2"-20 HD LESS DR SLOT SETSCREW, 3/8"-16 X 1/2" LG HEX SOC HD SETSCREW, 5/16"-18 X 1/2" LG SQ HD SETSCREW, 5/16"-18 X 3/4" LG SQ HD NUT, 1/2"-20 HEX JAM LOCKWASHER, 5/16" MED SECT LOCKWASHER, 3/8" MED SECT WASHER, FLAT 3/8" ALUM GASKET GASKET GASKET FITTING, LUBE FITTING, RELIEF QUAD, RING REDUCER PIPE PLUG PLATE THREAD SEAL SEAL, PILOT SPRING SPRING SPRING SPRING THRUST WASHER SPACER, BRAKE VI-25

28 REAR SPADE HYDRAULICS CONTROL VALVE CONNECTOR, 6MJ-6MB STREET ELBOW, STEEL, 8MJ-8FP CONNECTOR 6MJ-6MB NIPPLE, BLACK PIPE, 1/2" X 4-1/2" HYDRAULIC CYLINDER CONTROL VALVE CONNECTOR, 8MB-6FB HOSE ASSEMBLY, 102" VI-26

29 HYDRAULIC CYLINDERS BOOM ELEVATION CYLINDER (COMPLETE) SEAL KIT, BOOM ELEVATION CYLINDER BOOM EXTENSION CYLINDER (COMPLETE) SEAL KIT, BOOM EXTENSION CYLINDER VI-27

30 HYDRAULIC CYLINDERS CYLINDER, UNDERLIFT TILT (COMPLETE) SEAL KIT, UNDERLIFT TILT CYLINDER CYLINDER, UNDERLIFT EXTEND (COMPLETE) SEAL KIT, UNDERIFT EXTEND CYLINDER VI-28

31 HYDRAULIC CYLINDERS CYLINDER, UNDERLIFT FOLD (COMPLETE) SEAL KIT, UNDERLIFT FOLD CYLINDER CYLINDER, REAR SPADE (COMPLETE) SEAL KIT, REAR SPADE CYLINDER VI-29

32 GLAD HAND KIT RECEPTACLE BOOT GLAD HAND COUPLING GLAD HAND PLUG BULKHEAD CONNECTOR ADAPTER, 1/4" NPM X 3/8" SYN. HOSE HD 7-WAY TRAILER CONNECTOR SCREW, 1/4"-20 X 1" HEX HD CAP NUT, 1/4"-20 HEX NYLOK WASHER, 1/4" FLAT AIR HOSE, 3/8" X 48" SYNFLEX VI-30

33 LIFT ADAPTERS FORK, SHORT (3" OPENING) FORK, MEDIUM (3" OPENING) FORK, MEDIUM (4-1/2" OPENING) FORK, LONG (4-1/2" OPENING) HAIR PIN COTTER, 1-1/4" BOLT, MODIFIED 5/8"-11 X 5" WITH HOLE TEE HANDLE, FORK ADAPTER FORK ADAPTER, LT FORK ADAPTER, RT CHAIN HOOK ADAPTER, RT CHAIN HOOK ADAPTER, LT OFFSET FORK ADAPTER, LT OFFSET FORK ADAPTER, RT RETAINER PIN ASSEMBLY VI-31

34 OUTER CROSSTUBE ASSEMBLY VI-32

35 OUTER CROSSTUBE ASSEMBLY GREASE FITTING KNOB, "L" BAR LOCK CONTROL SPRING, PLUNGER PIN EXTENSION, TIRE RESTRAINT TIRE RESTRAINT BOLT, 5/8"-11 X 4-1/2" CARRIAGE NUT, 3/8"-16 HEX JAM NUT, 5/8"-11 HEX NYLOK WASHER, 5/8" FLAT PIN, 3/16" X 1" ROLL PIN, 5/32" X 1" ROLL PIN, PLUNGER HANDLE, "T" BRACKET, RESTRAINT ASSEMBLY PIVOT HANDLE, L.H. PLUNGER PIN HANDLE, R.H. PLUNGER PIN CROSSBAR, LEFT OUTER CROSSBAR, RIGHT OUTER TIRE RESTRAINT, MEDIUM VI-33

36 KING PIN ADAPTER SCREW, 1/2"-13 X 2" HEX HD CAP SCREW, 3/4"-10 X 2-3/4" HEX HD CAP SCREW, 7/8"-9 X 8" HEX HD CAP NUT, 3/4"-10 HEX JAM LOCKWASHER, 1/2" HELICAL LOCKWASHER, 7/8" HELICAL ADAPTER, TRAILER KING PIN (NOT SHOWN) BRACKET WELDMENT LOCK PLATE WELDMENT FIFTH WHEEL ADAPTER (COMPLETE) SCREW, 7/8"-9 X 2-1/2" HEX HD CAP ROLL PIN, 3/8" X 1-1/2" 12 2 HD1259 PIN SNAPPER 13 1 VA0660 FIFTH WHEEL PIVOT PLATE WELDMENT 14 1 VA0661 PULL PIN WELDMENT 15 1 VA0662 PIVOT PIN WELDMENT VI-34

37 LIGHT KIT (A) STOP/TURN/BACKUP LIGHTS LIGHT, STOP & TURN ( COMPLETE) LIGHT, BACK-UP (COMPLETE) SCREW, #8-32 x 3/4" RD HD SLOTTED VI-35

38 LIGHT KIT (B) 3-LIGHT BAR REF. PART NO. NUMBER DESCRIPTION LIGHT BAR ASSEMBLY (COMPLETE) BULB, MARKER LIGHT LENS, 3-LIGHT BAR (C) STOP & TURN LIGHT REF. PART NO. NUMBER DESCRIPTION LIGHT, TURN (COMPLETE) BEZEL MOUNTING SCREW CHROME BEZEL LENS & BULB ASSEMBLY GROMMET & PLUG KIT VI-36

39 LIGHT KIT (D) FLOOD LIGHT REF. PART NO. NUMBER DESCRIPTION LIGHT, FLOOD (COMPLETE) (E) DOME LIGHT LIGHT, DOME (COMPLETE) VI-37

40 LIGHT KIT (F) MARKER LIGHTS REF. PART NO. NUMBER DESCRIPTION GROMMET & PLUG, MARKER LIGHT SEALED MARKER LIGHT, RED SEALED MARKER LIGHT, AMBER (G) LICENSE PLATE BRACKET & ILLUMINATOR REF. PART NO. NUMBER DESCRIPTION BRACKET, LICENSE PLATE LICENSE PLATE ILLUMINATOR (COMPLETE) BULB, LICENSE PLATE ILLUMINATOR VI-38

41 LIGHT KIT (H) OVAL MARKER LIGHT REF. PART NO. NUMBER DESCRIPTION LIGHT, AMBER MARKER (COMPLETE) VI-39

42 NOTES

43 NOTES

44 Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee (423)