485 BACKHOE PARTS MANUAL

Transcription

1 85 BACKHOE PARTS MANUAL SERIAL NUMBER: Manual Number: PM08 Part Number: 5608 MODEL NUMBER: Rev I 50 Gay Street, Delhi, IA 5, United States of America

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3 Limited Warranty Except for the Excluded Products as described below, all new products are warranted to be free from defects in material and/or workmanship during the Warranty Period, in accordance with and subject to the terms and conditions of this Limited Warranty.. Excluded Products. The following products are excluded from this Limited Warranty: (a) Any cable, part that engages with the ground (i.e. sprockets), digging chain, bearing, teeth, tamping and/or demolition head, blade cutting edge, pilot bit, auger teeth and broom brush that either constitutes or is part of a product. (b) Any product, merchandise or component that, in the opinion of Paladin Light Construction, has been (i) misused; (ii) modified in any unauthorized manner; (iii) altered; (iv) damaged; (v) involved in an accident; or (vi) repaired using parts not obtained through Paladin Light Construction.. Warranty Period. The Limited Warranty is provided only to those defects that occur during the Warranty Period, which is the period that begins on the first to occur of: (i) the date of initial purchase by an end-user, (ii) the date the product is first leased or rented, or (iii) the date that is six (6) months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date (the Commencement Date ) and ends on the date that is twenty-four () months after the Commencement Date.. Terms and Conditions of Limited Warranty. The following terms and conditions apply to the Limited Warranty hereby provided: (a) the product. Option to Repair or Replace. Paladin Light Construction shall have the option to repair or replace (b) Timely Repair and Notice. In order to obtain the Limited Warranty, (i) the product must be repaired within thirty (0) days from the date of failure, and (ii) a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty (0) days from the date of repair. (c) Return of Defective Part or Product. If requested by Paladin Light Construction, the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specified by Paladin Light Construction, with freight PRE-PAID by the claimant, to allow Paladin Light Construction to inspect the part or product. Claims that fail to comply with any of the above terms and conditions shall be denied. LIMITATIONS AND EXCLUSIONS. THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE. IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES. IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN AMOUNT IN EXCESS OF THE PURCHASE PRICE, OR, AT THE OPTION OF PALADIN LIGHT CONSTRUCTION, THE REPAIR OR REPLACEMENT, OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR DAMAGE IS BASED. THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM IS BASED ON BREACH OF CONTRACT, BREACH OF WARRANTY, NEGLIGENCE OR OTHER CAUSE AND WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT. Attachment Technologies Inc., a subsidiary of Paladin Brands Holding, Inc. (PBHI) is referred to herein as Paladin Light Construction. February 0,

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5 TABLE OF CONTENTS mainframe assembly... #0500 MAINFRAME / STABILIZERS...-5 SWING POST POINT HITCH ADAPTER KIT... #080 -POINT HITCH ADAPTER BOOM & DIPPER ASSEMBLY... #050 BOOM...0- DIPPER...- CONSOLE ASSEMBLY... #050 CONSOLE...-5 VALVE ASSEMBLY... #6 VALVE... VALVE ASSEMBLY CYLINDER ASSEMBLIES SWING CYLINDER # STABILIZER CYLINDER # BOOM CYLINDER # DIPPER CYLINDER # BUCKET CYLINDER # MAINFRAME HOSE KIT... #86 MAINFRAME HOSES...0- BOOM & DIPPER HOSE KIT... #86 BOOM & DIPPER HOSES...- BUCKET OPTIONS...-5 STABILIZER PAD OPTIONS...6- DECAL SET... #09 DECAL PLACEMENT...8 DECALS

6 MAINFRAME ASSEMBLY ASSEMBLY #0500 DIAGRAM OF

7 MAINFRAME ASSEMBLY ASSEMBLY #0500 LIST OF ITEM REQ D PART NO. DESCRIPTION 05 Mainframe 005 Roll Pin 05 Mainframe Pivot Pin.8 x Self-Aligning Bushing 5 Varies 66 Thrust Washer.8 x.0 Varies 6 Thrust Washer.8 x.090 Varies 65 Thrust Washer.8 x Snap Ring Grease Fitting Snap Ring 9 Varies 56 Thrust Washer.00 x Stabilizer Pivot Pin.00 x Stabilizer Cylinder Assembly - 58 Replacement Cylinder Seal Kit 06 Stabilizer Arm 8998 Pivot Pin.00 x Stabilizer Pad Pivot Pin.00 x Stabilizer Pad (Optional Bolt-On Rubber Pad Kit #066)

8 MAINFRAME ASSEMBLY ASSEMBLY #0500 DIAGRAM OF

9 MAINFRAME ASSEMBLY ASSEMBLY #0500 LIST OF ITEM REQ D PART NO. DESCRIPTION 0.8 UNC X.00 Hex Capscrew 50.8 Lock Washer 5.8 Flat Washer 880 Spacer Tube Grease Fitting Cylinder Pivot Pin - Top.50 x.50 8 Needle Bearing 8 06 Special Tee 6MBo-6MJ-6MJ 9 65 Snap Ring 0 Varies 569 Thrust Washer.5 x.08 Varies 6 Thrust Washer.5 x. Varies 68 Thrust Washer.5 x Grease Fitting 06 Cylinder Pin.5 x Roll Pin 0565 Cylinder Pivot Pin - Bottom.50 x Swing Lock Pin Swing Post 066 Boom Cylinder Pin.5 x Rotor Clip Boom Pivot Pin.8 x Varies 66 Thrust Washer.8 x.0 Varies 6 Thrust Washer.8 x.090 Varies 65 Thrust Washer.8 x Snap Ring 058 Swing Cylinder Assembly (Includes () 8656 Bushings & () Needle Bearings) - 50 Replacement Cylinder Seal Kit 6805 Thrust Washer,.50 x

10 -POINT HITCH ADAPTER KIT ASSEMBLY #

11 -POINT HITCH ADAPTER KIT ASSEMBLY #080 ITEM REQ D PART NO. DESCRIPTION 065 -Point Mount Hard Flat Washer 50.5 Lock Washer UNC X.5 Hex Capscrew Hitch Pin - Cat. I Hitch (Includes Item #6) Hitch Pin - Cat. II Hitch (Includes Item #6) Hair Pin - Cat. I Hitch - 99 Hair Pin - Cat. II 66 Snap Ring 8 56 Thrust Washer Pivot Pin 0 00 Single Link 5.5 UNC Lock Nut 058 Double Link 898 Spacer Tube (Remove for Cat. II Hitch).5 UNC X.50 Hex Capscrew 5.5 UNC X.00 Hex Capscrew Hitch Arm Lock 9.5 UNC X.00 Hex Capscrew Bushing (Remove for Cat. II Hitch) Hose.50 X 0 8MBo-8FJX

12 BOOM & DIPPER ASSEMBLY ASSEMBLY #

13 BOOM & DIPPER ASSEMBLY ASSEMBLY #050 ITEM REQ D PART NO. DESCRIPTION 05 Boom Cylinder Assembly (Includes () 65 Bushing and () 85 Bushings) Replacement Cylinder Seal Kit 666 Grease Fitting 05 Dipper Cylinder Assembly (Includes () 85 Bushings and () 665 Bearing) - 58 Replacement Cylinder Seal Kit 650 Snap Ring 5 Varies 66 Thrust Washer.8 x.0 Varies 6 Thrust Washer.8 x.090 Varies 65 Thrust Washer.8 x Dipper Cylinder Pin.8 x UNC X.5 Hex Capscrew Lock Washer Flat Washer Hose Clamp Plate 888 Rubber Spacer 0550 Boom ( Includes () 860 Bushings) 0.8 UNC X.5 Hex Capscrew 98 Special Washer Compression Spring 6 56 Thrust Washer Boom Lock 8 0. UNC X.00 Hex Capscrew Lock Washer 0 5. Flat Washer 8859 Double Hose Clamp 05 Boom Cylinder Pin.8 x Replacement Bushing (Included in Boom) 08 Hose Sock x

14 BOOM & DIPPER ASSEMBLY ASSEMBLY #

15 BOOM & DIPPER ASSEMBLY ASSEMBLY #050 ITEM REQ D PART NO. DESCRIPTION Snap Ring Varies 66 Thrust Washer.8 x.0 Varies 6 Thrust Washer.8 x.090 Varies 65 Thrust Washer.8 x Dipper Cylinder Pin.8 x UNC X.5 Hex Capscrew 5 5. UNC Nylock Nut 6 05 Boom Pivot Pin.8 x Grease Fitting Bucket Cylinder Assembly (Includes () 85 Bushings and () 665 Bearing) - 58 Replacement Cylinder Seal Kit Dipper (Includes (6) 860 Bushings) Dipper Link 05 Dipper Link Pivot Pin.8 x UNC X.5 Hex Capscrew 56.8 UNC Nylock Nut 0590 Bucket Link Bucket Pivot Pin.8 x Replacement Bushing (Included in Dipper)

16 CONSOLE ASSEMBLY ASSEMBLY #

17 CONSOLE ASSEMBLY ASSEMBLY #050 ITEM REQ D PART NO. DESCRIPTION Seat 08 Seat Mounting 8 5. Lock Washer 5. UNC Nylock Nut 5 09 Safety Snap Pin ( Long) UNC X.00 Hex Capscrew 05 Safety Snap Pin (.50 Long) UNC Deformed Lock Nut 9 05 Seat Mounting Tube Seat Pedastal 0.8 UNC X.5 Hex Capscrew 8588 Ball Knob 895 Right Control Handle 895 Left Control Handle 5 85 Rubber Control Lever Boot 6 05 Console 05. UNC X.5 Hex Capscrew Lock Washer 9 0. UNC X.5 Hex Capscrew 0 05 Console Cover 058 Console Hose Cover 8 Rubber Edging UNC Spring Nut 5.8 Flat Washer UNC Nylock Nut Bulkhead Fitting 8MJ-8MJ (Includes Nut) UNC X.5 Flangehead Capscrew

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19 VALVE ASSEMBLY ASSEMBLY #6 OUTLET inlet CHECK VALVE inline FILTER dipper boom bucket swing right stabilizer left stabilizer

20 VALVE ASSEMBLY ASSEMBLY #

21 VALVE ASSEMBLY ASSEMBLY #6 ITEM REQ D PART NO. DESCRIPTION 85 Needle Valve 08 Straight Connector FP-6FJX Elbow MP-6MJ Straight Connector 6MJ-MP Elbow 8MBo-8MBo Check Valve (Hex) (Not Included in Valve Assembly #6) 065 Inline Filter (Round) (Not Included in Valve Assembly #6) Valve - Bucher Monoblock (Includes Items #9 - #) 9 5 Replacement Connector 6MBo-6MJ (Included with Valve) 0 6 Replacement Connector 6MBo-FP (Included with Valve) 69 Replacement Connector 8MBo-6MJ (Included with Valve) 596 Restrictor Orifice (Included with Valve)

22 SWING CYLINDER ASSEMBLY ASSEMBLY #

23 SWING CYLINDER ASSEMBLY ASSEMBLY #058 ITEM REQ D PART NO. DESCRIPTION 059 Cylinder Tube 8 Hex Nut (Torque to 0-5 ft. lbs.) 05 Piston 6* O Ring 5 5 Washer 6 65* O Ring 6* Piston Ring 8 8 Needle Bearing 9 509* O Ring 0 50* Back-Up Washer 550* O Ring 58 Gland 59* Poly-Pak Seal 589* Rod Wiper 5 05 Cylinder Rod * Bushing NOTE: Seal Kit #56 includes all parts marked with an asterisk(*). Parts are not sold separately

24 STABILIZER CYLINDER ASSEMBLY ASSEMBLY #

25 STABILIZER CYLINDER ASSEMBLY ASSEMBLY #069 ITEM REQ D PART NO. DESCRIPTION 065 Cylinder Tube 8 Hex Nut (Torque to 0-5 ft. lbs.) 06 Piston 6* O Ring 5 5 Washer 6 5* O Ring 50* Piston Ring * O Ring 9 500* Back-Up Washer 0 59* Poly-Pak Seal Gland 9* Rod Wiper 0650 Cylinder Rod 65* Gland Retainer Rod NOTE: Seal Kit #58 includes all parts marked with an asterisk(*). Parts are not sold separately

26 BOOM CYLINDER ASSEMBLY ASSEMBLY #

27 BOOM CYLINDER ASSEMBLY ASSEMBLY #05 ITEM REQ D PART NO. DESCRIPTION 05 Cylinder Tube 8 Hex Nut (Torque to 0-5 ft. lbs.) 050 Piston 550* O Ring 5 55* Piston Ring 6 6* O Ring 85 Bushing 8 555* O Ring 9 59* Back-Up Washer 0 50* O Ring 89 Gland 55* Poly-Pak Seal 5* Rod Wiper 056 Cylinder Rod 5 65 Self-Aligning Bushing NOTE: Seal Kit #568 includes all parts marked with an asterisk(*). Parts are not sold separately

28 DIPPER CYLINDER ASSEMBLY ASSEMBLY #

29 DIPPER CYLINDER ASSEMBLY ASSEMBLY #05 ITEM REQ D PART NO. DESCRIPTION 055 Cylinder Tube 8 Hex Nut (Torque to 0-5 ft. lbs.) 505 Piston 6* O Ring 5 65* O Ring 6 6* Piston Ring 85 Bushing 8 509* O Ring 9 50* Back-Up Washer 0 550* O Ring Gland 55* Poly-Pak Seal 5* Rod Wiper 058 Cylinder Rod Bushing NOTE: Seal Kit #58 includes all parts marked with an asterisk(*). Parts are not sold separately

30 BUCKET CYLINDER ASSEMBLY ASSEMBLY #

31 BUCKET CYLINDER ASSEMBLY ASSEMBLY #0506 ITEM REQ D PART NO. DESCRIPTION 0509 Cylinder Tube 8 Hex Nut (Torque to 0-5 ft. lbs.) Piston 6* O Ring 5 5 Washer 6 5* O Ring 50* Piston Ring * O Ring 9 500* Back-Up Washer Gland 59* Poly-Pak Seal 65* Gland Retainer Rod 9* Rod Wiper 050 Cylinder Rod 5 85 Bushing Self-Aligning Bearing NOTE: Seal Kit #58 includes all parts marked with an asterisk(*). Parts are not sold separately

32 MAINFRAME HOSE SET ASSEMBLY #86 HYDRAULIC CONTROL VALVE e c d e i j k OUTLET INLET -C OUTLET -C -I -E -K -D -J INLET -I -E -J -D -K

33 MAINFRAME HOSE SET ASSEMBLY #86 ITEM REQ D PART NO. DESCRIPTION 8 Hose Assembly.5 X 9 6FJX 90-6FJX 86 Hose Assembly.5 X 0 6FJX 90-6FJX 860 Hose Assembly.5 X 8 6FJX 5-6FJX 889 Hose Assembly.50 X 6 8FJX - 8MBo NOTE: Letters on the hose set diagram show the hydraulic hose routing between the backhoe control valve and the various hydraulic cylinders. Simply match the letter on the control valve port to the same letter on the hydraulic hose ends. Example: Hose labeled C runs from the upper right Stabilizer port on the hydraulic control valve - through the swing post (hose sock) and to the rod end fitting on the right stabilizer cylinder. NOTE: The fittings on the hydraulic cylinders have been altered for clarity purposes. This will assist you in distinguishing between the rod end and the barrel end of the various hydraulic cylinders

34 BOOM AND DIPPER HOSE SET ASSEMBLY #86 HYDRAULIC CONTROL VALVE a b f g h l OUTLET INLET -a -g -b -h -f -l -g -a -h -b -f -l

35 BOOM AND DIPPER HOSE SET ASSEMBLY #86 ITEM REQ D PART NO. DESCRIPTION 858 Hose Assembly.5 X 09 6FJX 90-6FJX 85 Hose Assembly.5 X 06 6FJX 90-6FJX 86 Hose Assembly.5 X 69 6FJX 90-6FJX NOTE: Letters on the hose set diagram show the hydraulic hose routing between the backhoe control valve and the various hydraulic cylinders. Simply match the letter on the control valve port to the same letter on the hydraulic hose ends. Example: Hose labeled L runs from the lower Boom port on the hydraulic control valve - through the swing post (hose sock) and to the rod end fitting on the boom cylinder. NOTE: The fittings on the hydraulic cylinders have been altered for clarity purposes. This will assist you in distinguishing between the rod end and the barrel end of the various hydraulic cylinders

36 BUCKET OPTIONS

37 BUCKET OPTIONS ITEM PART NO. DESCRIPTION 00 0 Bucket Weldment (Requires Teeth) 0 Bucket Weldment (Requires Teeth) 06 6 Bucket Weldment (Requires Teeth) 08 8 Bucket Weldment (Requires Teeth) 0 Bucket Weldment (Requires 5 Teeth) 08 Bolt-On Tooth UNC X.5 Hex Capscrew 8.50 UNC Deformed Oval Lock Nut

38 SPABILIZER PAD OPTIONS STABILIZER PAD

39 STABILIZER PAD OPTIONS RUBBER PAD KIT #066 ITEM REQ D PART NO. DESCRIPTION UNC Nylock Nut 065 Rubber Pad Flat Washer UNC X.5 Hex Capscrew

40 DECALS DECAL PLACEMENT GENERAL INFORMATION The diagrams on this page show the location of all the decals used on the 85 backhoe. The decals are identified by their part numbers, with the reductions of the actual deals located on the following pages. Use this information to order replacements for lost or damaged decals. Be sure to read all decals before operating the backhoe. They contain information you need to know for both safety and backhoe longevity SERIAL TAG LOCATION IMPORTANT: Keep all safety decals clean and legible. Replace all missing, illegible or damaged safety decals. When replacing parts with safety decals attached, the safety decals must also be replaced. REPLACING SAFETY DECALS: Clean the area of application with a nonflammable solvent, then wash the same area with soap and water. Allow the surface to dry. Remove the backing from the safety decal, exposing the adhesive surface. Apply the safety decal to the position shown in the diagram above, and smooth out any bubbles

41 DECALS IMPORTANT TO PREVENT BACKHOE DAMAGE: DO NOT ATTACH TOW CHAIN TO DIPPER OR BUCKET. DO NOT REPEATEDLY SLAM SWING POST INTO SWING STOPS. WARNING TO PREVENT SERIOUS INJURY OR DEATH: PREPARATION FOR STORAGE LUBRICATE ALL GREASE POINTS. LEAVE AS MANY CYLINDERS IN CLOSED POSITION AS POSSIBLE. COVER ALL EXPOSED CYLINDER RODS WITH A LIGHT COAT OF GREASE. #05 PART #05 IMPORTANT PART #00 CALL BEFORE YOU DIG l l l l l l l l Do not operate or work on this machine without reading and understanding Operator's Manual. Avoid unsafe operation or maintenance. Do not operate machine with guards and covers removed. This machine was designed to be operated by one operator. Do not carry passengers on unit. Before installing backhoe on your unit extend boom and dipperstick and lower bucket to ground. Never use backhoe as manlift. Operate backhoe control levers from operator's seat only. Lower stabilizers and bucket to ground before leaving operator's seat. Engage boom lock and swing lock before transporting backhoe. #055 PART #055 WARNING! OPERATIONAL PART #05 WARNING! HIGH PRESSURE FLUID PART #69 DANGER! BACKHOE SECURE PART #09 WARNING! -POINT LIMITATIONS PART #0 IMPORTANT PART #09 DANGER! PINCH POINT

42 DECALS MADE IN USA PART #68 made in usa PART #08 grease 8 hours PART #68 operating controls decal PART #009 bradco logo PART #096 boom lock PART #09 swing lock SERVICE INFORMATION THIS IS AN INLINE 90 MICRON SINTERED BRONZE FILTER. IF PLUGGED OR PARTIALLY FILLED IT WILL REDUCE BACKHOE PERFORMANCE. REMOVE AND WASH OUT REGULARLY. REPLACE ELEMENT #5689 IF DIFFICULT TO BLOW THROUGH AFTER WASHING. SEE FULL INSTRUCTIONS IN THE OWN- ERS MANUAL. PART #09 swing speed control 85 PART #09 85 model number IMPORTANT NOTICE REGARDING -POINT HITCH BACKHOES. BRADCO MAKES NO CLAIMS OR WARRANTY, IMPLIED OR OTHER- WISE, as to the compatibility or structural integrity of any tractors -point hitch assembly or components when used with any BRADCO -point hitch type backhoe. Since many models of tractors have standard category hitches and backhoes have standard category attaching points, it is possible to mount tractor or backhoe combinations that are not compatible. DEALERS AND/OR OWNERS MUST DETERMINE THAT COMPATIBILITY BETWEEN THE TRACTOR AND BACKHOE EXISTS. PART # inline filter PART #009 float Compatibility includes, but is not limited to items such as operator clearance, hitch component strength, tractor case strength and hydraulics. Suggestions given as to hitch categories and horsepower ranges used with various models of backhoes are suggestions only and not recommendations as to suitability of any combination of tractors and backhoes. BRADCO also manufactures solid -point mounting kits for many models of tractors. These kits do NOT mount to the -Point hitch. If in doubt about your hitch compatibility, solid -point mounting type kit and backhoe should be used. PART #00 Important