1075S / SDU4 PARTS & SCHEMATICS

Transcription

1 CENTURY L E G E N D A R Y L E A D E R S H I P OWNER'S MANUAL 1075S / SDU4 PARTS & SCHEMATICS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. CENTURY Miller Industries Towing Equipment Inc. FORM NO Hilltop Drive REV. A Ooltewah, Tennessee / 2011 Phone (423) FAX (423) PRICE $25.00

2 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee Telephone (423) SERIAL NUMBER

3 OWNER, USER AND OPERATOR: We appreciate your choice of our towing and recovery unit for your application. Our number one priority is user safety which is best achieved by our joint efforts. We feel that you can make a major contribution to safety if you, as the equipment owner and operator: 1. Comply with Federal, State, and Local Regulations. 2. Read, Understand, and Follow the Instructions in this Manual. 3. Use Good, Safe Work Practices in a Common Sense Way. 4. Only have Authorized and Trained Personnel performing maintenance on the Towing and Recovery Unit MILLER INDUSTRIES TOWING EQUIPMENT INC. All rights reserved. Reproduction or use, without express permission, of editorial or pictorial content, in any manner, is prohibited. i

4 TABLE OF CONTENTS It is assumed by the manufacturer that the Owner/Operator has a thorough knowledge of the accepted and lawful retrieval and towing methods as dictated by his city, county or state. The manufacturer rejects any liability claim that may result from the incorrect or unlawful application of its equipment. Section I - PARTS SUBFRAME ASSEMBLY...I-2 thru I-5 BODY ASSEMBLY... I-6 & I-7 SDU/4 ASSEMBLY....I-8 thru I-11 SDU/4 LIFT & EXTEND HYDRAULICS... I-12 & I-13 SDU/4 TILT & FOLD HYDRAULICS.... I-14 & I-15 SDU/4 LIFT ADAPTERS... I-16 & I-17 ROTATOR PINLOCK ASSEMBLY... I-18 & I-19 3-STAGE RECOVERY BOOM ASSEMBLY....I-20 thru I-23 3-STAGE EXTENSION SYSTEM ASSEMBLY... I-24 & I-25 3-STAGE RECOVERY BOOM HYDRAULICS... I-26 & I-27 WINCH HYDRAULICS & AIR FREE SPOOL... I-28 & I-29 RECOVERY BOOM FRAME HYDRAULICS... I-30 & I-31 PUMP, VALVE & FILTER HYDRAULICS....I-32 thru I-35 ii

5 TABLE OF CONTENTS Section I - PARTS LEFT CONTROL ASSEMBLY...I-36 thru I-39 RIGHT CONTROL ASSEMBLY (Optional)...I-40 thru I-43 FRONT OUTRIGGER ASSEMBLY... I-44 & I-45 FRONT OUTRIGGER HYDRAULICS... I-46 & I-47 REAR OUTRIGGER ASSEMBLY... I-48 & I-49 REAR OUTRIGGER HYDRAULICS... I-50 & I-51 BOOM SWIVEL ASSEMBLY...I-52 PROPORTIONAL CONTROL KIT W/DW...I-53 HYDRAULIC CYLINDERS...I-54 MISCELLANEOUS KITS...I-55 thru I-58 Section II - SCHEMATICS ELECTRICAL...II-1 thru II-3 HYDRAULIC...II-4 iii

6 NOTES

7 Section I - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the 1075S Recovery Unit and SDU/4 Underlift that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 1075S Recovery Unit and SDU/4 Underlift in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer s Parts Department. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. I-1

8 SUBFRAME ASSEMBLY I-2

9 SUBFRAME ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION SCREW, 1/2"-13 X 1-1/4" HEX HD CAP LOCKWASHER, 1/2" HELICAL OUTER TUBE REINFORCEMENT PLATE, WRAPPER TIE PLATE, WRAPPER SIDE REINFORCEMENT, OUTER TUBE SUBFRAME WELDMENT "D" RING KIT "D" RING, TOWING 6 2 GA0215 PIN, "D" RING SCREW, 5/16"-18 X 3" HEX HD CAP GR5 ZP NUT, 5/16"-18 HEX NYLOK ZP BOOM / TAILGATE BUMPER KIT SLIDE PAD, BUMPER SCREW, 3/8"-16 X 3/4" FL HD SKT SAFETY CHAIN ASSEMBLY KIT SAFETY CHAIN - SYSTEM NUT, 5/8"-11 HEX NYLOK WASHER, 5/8" FLAT MODULAR MOUNTS KIT LOCKWASHER, 1/2" HELICAL ZP SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR WASHER, 1/2" FLAT GR8 YZ PLT TOOLBOX MOUNTING PAD PLATE, SLOT TOOL BOX WASHER I-3

10 SUBFRAME ASSEMBLY (cont'd) I-4

11 SUBFRAME ASSEMBLY (cont'd) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION JACK COVER KIT, ROTATOR SCREW, 1/4"-20 X 1" HEX HD CAP NUT, 5/16"-18 "J" TINNERMAN LOCKWASHER, 1/4" HELICAL SCREW, 5/16"-18 X 1" HEX HD CAP SS LOCKWASHER, 5/16" HELICAL COVER, LT CHAIN BOX COVER, RT CHAIN BOX COVER, JACK SIDE "D" RING ASSEMBLY WASHER, HEAVY "D" RING SHAFT "D" RING, TOWING LOCKING PIN W/ CHAIN 30 1 GA0215 PIN, "D" RING ACCESS COVER KIT NUT, 5/16"-18 "J" TINNERMAN (Not Shown) SCREW, 5/16"-18 X 1" HEX HD CAP SS SCREW, 3/8"-16 X 1-1/2" HEX HD CAP SS LOCKWASHER, 5/16" HELICAL LOCKWASHER, 3/8" HELICAL 316 SS COVER, FRONT FLOOR PLATE COVER, FLOOR PLATE, UNDERLIFT, REAR COVER, FLOOR PLATE, DECK, REPAIR COVER, DECK PANEL, REAR COVER, DECK PANEL, LEFT COVER, DECK PANEL, RIGHT COVER PLATE, FLOOR, FRONT HYD ANGLE MTG WELDMENT, REAR DECK COVER (Not Shown) DECK PANEL, CENTER WELDMENT, LONG (Not Shown) I-5

12 BODY ASSEMBLY I-6

13 BODY ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION FT DOOR SEAL (Not Shown) ANGLE, MUDFLAP MOUNTING TOOL COMPARTMENT, LEFT TOOL COMPARTMENT, RIGHT MUDFLAP KIT MUDFLAP BAR, MUDFLAP SCREW, 5/16"-18 X 1-1/4" HEX HD CAP SCREW, 5/16"-18 X 1-1/2", HEX HD CAP GR5 ZP NUT, 5/16"-18 HEX NYLOK RUBBER FENDER KIT FT RUBBER FENDER WELL MATERIAL RIVET, 1/4" (Not Shown) FRONT OUTRIGGER COVER KIT SCREW, 3/8"-16 X 1-1/2" HEX HD CAP NUT, 3/8"-16 HEX NYLOK WASHER, 3/8" FLAT SCREW, 3/8"-16 X 7/8" HEX HD CAP MOUNTING ANGLE, OUTRIGGER COVER FRONT OUTRIGGER COVER I-7

14 SDU/4 ASSEMBLY I-8

15 SDU/4 ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION INSTALLATION SDU/4 FIX & ROT GREASE FITTING, 1/4" SNAP RING, EXTERNAL 2" GREASE FITTING, 1/4" SCREW, 3/4"-10 X 2-1/2" HEX HD CAP GR8 GD SCREW, 7/8"-9 X 3" HEX HD CAP GR8 GOLD NUT, 3/4"-10 NYLOK HEX ZP NUT, 7/8"-9 NYLOK HEX GR8 ZP PIN, MAIN PIVOT PLATE, PIVOT MOUNTING SHIM PLATE, PIVOT MOUNTING SHIM TILT CYLINDER MOUNTING BRACKET SUPPORT, LEFT PIVOT WELDMENT SUPPORT, RIGHT PIVOT WELDMENT 14 1 UK0126 PIN, TILT CYLINDER BASE END UNDERLIFT SDU/4 ASSY SNAP RING, 1" GREASE FITTING, 1/4"-28 STRAIGHT SNAP RING, EXTERNAL 2" GREASE FITTING, STR 1/8" NPT 19 6 FT HOSE, 3/8" OD SYNFLEX SLIDE PAD, BOOM SIDE CYLINDER, FOLD SLIDE PAD, SDU/4 U/L CYLINDER, TILT SDU/ SCREW, 3/8"-16 X 1" HEX HD CAP GR5 ZP SCREW, 1/2"-13 X 4-1/2" HEX HD CAP GR5 ZP SCREW, 5/8"-11 X 1" HEX HD CAP GR8 ZP NUT, 1/2"-13 NYLOK HEX ZP LOCKWASHER, 5/8" HELICAL ZP SHIM, SIDE PLATE, OUTER BOOM PIN PIN, PIVOT PIN, TILT CYLINDER PIN, FOLD CYLINDER PIN, LIFT CYLINDER MAST, SDU/4 OUTER WELDMENT MAST, SDU/4 INNER WELDMENT CONNECTOR-MALE 3/8TUBEX BULKHEAD COUPLING-1/8 P ELBOW-1/4NPT X 3/8TUBE SCREW, 3/8"-16 X 1" NC FLAT UPPER WEAR PAD, RECOVERY 42 1 HC0159 CYLINDER, LIFT 43 2 HD0152 SNAP RING, 3" INTERNAL SHIM, VERTICAL BOOM GUIDE FITTING, CONNECTOR 4MB-6FB VALVE, HOLDING 4000 PSI SAE I-9

16 SDU/4 ASSEMBLY (cont'd) I-10

17 SDU/4 ASSEMBLY (cont'd) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION UNDERLIFT SDU/4 ASSY (cont d) SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP NUT, 1/4"-20 NYLOK HEX ZP BRACKET, MOUNTING, CHECK VALVE CROSSBAR ASSEMBLY, 5" COMP. SPRING, CROSSBAR, FI STEEL BALL, 1-3/16" DIA O-RING, PIVOT PIN THRUST WASHER, 1/8" THK THRUST WASHER, 1/16" THK SCREW, 5/8"-11 X 4-1/2" SKT HD CAP LOCKWASHER, 5/8" HELICAL ZP SPACER, DETENT BALL SPRING PIN, TOP HALF PIVOT PIN, BOTTOM HALF PIVOT CROSSBAR WELDMENT BOOM, SDU/4 HORTZ ASSY GREASE FITTING, 1/4"-28 STRAIGHT SLIDE PAD, HORIZ BOOM NYL SLIDE PAD, HORIZ BOOM BUSHING, STINGER CYLINDER, EXTEND SCREW, 3/8"-16 X 1-1/2" HEX SKT SET SCREW, 3/8"-24 X 3/4" HEX HD CAP GR5 ZP SCREW, 1/2"-13 X 1-1/4" SOCKET HD SCREW, 3/8"-24 X 5/8" BUTTON HEAD NUT, 3/8"-16 NYLOK HEX ZINC LOCKWASHER, 3/8" EXT. TOOTH PLATE, STOP PLATE, STOP BAR, RETRACT SHAFT, EXTEND CYLINDER SHAFT, EXTEND CYLINDER ND STAGE BOOM WELDMENT OUTER BOOM WELDMENT 79 2 BK2003 PAD, WEAR PAD, WEAR SCREW, 1/2"-13 X 1/2", CUP PT, SKT SET INNER BOOM ASSEMBLY BUSHING, PIVOT PIN DRIVE SCREW, #10 X 1/2" RD HD PAD, SLIDER INNER BOOM WELDMENT SCREW, 5/16"-18 X 1 1/2" FL HD SOC VERTICAL BOOM GUIDE PAD WASHER, 1/4" FLAT ZP LOCKWASHER, 3/8" HELICAL ZP I-11

18 SDU/4 LIFT & EXTEND HYDRAULICS I-12

19 SDU/4 LIFT & EXTEND HYDRAULICS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION INSTALLATION, SDU/4 FIXED & ROTATOR HOSE ASSEMBLY, 24" CAP ADAPTER BULKHEAD RUN TEE HOSE ASSEMBLY, 75" HOSE TENSION KIT (NOT SHOWN) EYE BOLT, 1/4"-20 X 1-1/ SCREW, 1/2"-13 X 3-3/4" HEX HD CAP GR5 ZP NUT, 1/4"-20 HEX ZP NUT, 1/4"-20 NYLOK HEX ZP NUT, 1/2"-20 NYLOK PLATED WASHER, 1/4" FLAT ZP BRACKET, BULKHEAD PULLEY, HOSE TENSIONER BRACKET, HOSE TENSIONER PULLEY WASHER, HOSE TENSIONER PULLEY ANGLE, NYLON SHEAVE 16 2 AWS-1011-A SPRING CLAW UNDERLIFT ASSEMBLY, SDU/ HOSE CLAMP, 8" ELBOW, 6MJ-6MB HOSE ASSEMBLY, 24" HOSE ASSEMBLY, 141" FT BLACK SKUFF JACKET SJ16 (NOT SHOWN) CONNECTOR, 4MB-6FB HOLDING VALVE, 4000 PSI SAE TUBE ASSY, 3/8" OD X.035" W X 3" SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP NUT, 1/4"-20 NYLOK HEX ZP WASHER, 1/4" FLAT ZP MOUNTING BRACKET, CHECK VALVE RUN TEE, 6MJ-6MB-6MJ 30 1 HC0159 UNDERLIFT LIFT CYLINDER HORIZONTAL BOOM ASSEMBLY, SDU/ ELBOW, 6MJ-8MB UNDERLIFT EXTEND CYLINDER PROPORTIONAL CONTROL VALVE KIT CONNECTOR, 6MJ-8MB CONNECTOR, 6MJ-6MB CONNECTOR, 8MB-6FB VALVE, PROPORTIONAL CONTROL VALVE, PROPORTIONAL CONTROL I-13

20 SDU/4 TILT & FOLD HYDRAULICS I-14

21 SDU/4 TILT & FOLD HYDRAULICS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION INSTALLATION SDU/4 FIXED & ROTATOR CONNECTOR, 6MJ-8MB ELBOW, 6MJ-8MB CONNECTOR, 6MJ-6MB BRANCH TEE, 6MJ-6MJ-6MB ELBOW, 6MJ-6FJX VALVE, DOUBLE HOLDING HOSE ASSEMBLY, 24" HOSE ASSEMBLY, 18" HOSE ASSEMBLY, 46" CONNECTOR, 4MB-6FB VALVE, HOLDING 4000 PSI SAE SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP NUT, 1/4"-20 NYLOK HEX ZP WASHER, 1/4" FLAT ZP MOUNTING BRACKET, CHECK VALVE UNDERLIFT SDU/4 ASSEMBLY HOSE CLAMP, 7" ELBOW, 6MJ-6MB INLINE ORIFICE HOSE ASSEMBLY, 18" HOSE ASSEMBLY, 108" FT BLACK SCUFF JACKET SJ16 (Not Shown) UNDERLIFT FOLD CYLINDER UNDERLIFT TILT CYLINDER SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP NUT, 1/4"-20 NYLOK HEX ZP WASHER, 1/4" FLAT ZP PROPORTIONAL CONTROL VALVE KIT CONNECTOR, 6MJ-8MB CONNECTOR, 6MJ-6MB CONNECTOR, 8MB-6FB VALVE, PROPORTIONAL CONTROL VALVE, PROPORTIONAL CONTROL I-15

22 SDU/4 LIFT ADAPTERS I-16

23 SDU/4 LIFT ADAPTERS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION TRAILER BALL, 2" 2 1 HD1259 SAFETY SNAP PIN 3 1 VA0662 PIVOT PIN WELDMENT STANDARD FORK KIT, SDU FORK, SHORT 3" OPENING FORK, SHORT 4-1/2" OPENING FORK, MEDIUM 3" OPENING FORK, MEDIUM 4-1/2" OPENING FORK, LONG 3" OPENING FORK, LONG 4-1/2" OPENING FORK, OFFSET REAR AXLE FORK, MEDIUM ROUND AXLE ALUM T HANDLE, 5/8 X 1-1/ COTTER PIN, 1-1/4" HAIR PIN BOLT, MODIFIED HDU CHAIN ADAPTER, RT HDU CHAIN ADAPTER, LT PIVOT SPRING LIFT BRACKET FORK ADAPTER, LEFT FORK ADAPTER, RIGHT RETAINER PIN ASSEMBLY RETAINER PIN, SPRING LIFT PINTLE HOOK KIT PINTLE HOOK SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR5 ZP LOCKWASHER, 1/2" HELICAL ZP DECAL, SAFETY CHAIN WARNING (Not Shown) TH WHEEL & KING PIN ADAPTER RETAINER PIN ASSEMBLY TRAILER BALL KIT SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR5 ZP LOCKWASHER, 1/2" HELICAL ZP TRAILER BALL BRACKET WELDMENT I-17

24 ROTATOR PINLOCK ASSEMBLY I-18

25 ROTATOR PINLOCK ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 1 25 FT PLASTIC TUBING, 1/4" O.D. BLK (Not Shown) ADJUSTABLE CLEVIS, 3/8" AC AIR CYLINDER, 1.5 BORE / 1.71 STROKE NYLON SPACER, 5/16" THK X 5/16" ID NUT, 3/8"-24 HEX ZP NUT, 7/16"-20 HEX JAM PL COTTER PIN, 3/32" X 1" COTTER PIN, 1/8" X 3/4" CLEVIS PIN, 1/4" X 1 3/4" ZP CLEVIS PIN, 5/16" X 1 3/8" ZP CLEVIS PIN, 5/16" X 1 3/4" ZP WASHER, 5/16" FLAT 316SS ALLTHREAD CONNECTOR RETAINING PIN, HOUSE LOCK BAR LINK, PIN LOCK BAR LEVER, PIN LOCK HOUSE LOCK COVER WELDMENT (Not Shown) CLEVIS WELDMENT PIN LOCK WELDMENT BRASS ELBOW, 1/4T-1/8MP (Not Shown) I-19

26 3-STAGE RECOVERY BOOM ASSEMBLY I-20

27 3-STAGE RECOVERY BOOM ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION SLEW RING, 1075S WRECKER MOUNTING KIT SCREW, 1"-8 X 3" SKT HD CAP SCREW, 1"-8 X 3" HEX HD CAP GR8 ZP SCREW, 1"-8 X 6-1/2" HEX HD CAP GR8 ZP WASHER, 1-1/16" X 2" X 1/8" FLAT ZP WASHER, 1-1/16" X 2-1/2" X 1/8" FLAT ZP WRECKER FRAME ASSEMBLY 1075S SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP SCREW, 3/8"-16 X 1/2" ALLEN HD SET (Not Shown) SCREW, 1/2"-13 X 6" HEX HD CAP GR5 ZP NUT, 1/2"-13 NYLOK HEX ZP WASHER, 1/4" FLAT ZP LOCKWASHER, 1/4" HELICAL (Not Shown) LOCKWASHER, 3/8" HELICAL ZP (Not Shown) SHAFT, BOOM PLATE, ACCESS COVER ANGLE, MOUNTING ANGLE, MOUNTING LOCK WELDMENT WRECKER FRAME WELDMENT 1075S STAGE BOOM ASSEMBLY GREASE FITTING, 1/4"-28 STRAIGHT SLIDE PAD, BOOM BOTTOM SLIDE PAD, BOOM SIDE SLIDE PAD, BOOM SIDE INNER BOOM SLIDE PAD SLIDE PAD 3/4" X 1" X 4" SLIDE PAD SCREW, 1/4"-20 X 5/8" HEX HD CAP GR5 ZP (Not Shown) SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP SCREW, 3/8"-16 X 3/4" HEX HD CAP GR5 ZP SCREW, 3/8"-16 X 1" HEX HD CAP GR5 ZP SCREW, 3/8"-16 X 3-1/2" HEX HD CAP GR5 ZP SCREW, 3/8"-16 X 7/8" HEX HD CAP GR5 ZP SCREW, 5/8"-11 X 1" HEX HD CAP GR5 ZP NUT, 3/8"-16 NYLOK HEX ZP WASHER, 1/4" FLAT ZP LOCKWASHER, 1/4" HELICAL LOCKWASHER, 3/8" HELICAL ZP LOCKWASHER, 1/2" HELICAL ZP (Not Shown) LOCKWASHER, 5/8" HELICAL ZP SHIM, SIDE PLATE, OUTER BOOM SHAFT, CYLINDER PIVOT PAD, SHIM WEAR (Not Shown) TOP SPACER PLATE, SLIDE PAD SUPPORT SHIM, SLIDE PAD CABLE TIE BACK WELDMENT I-21

28 3-STAGE RECOVERY BOOM ASSEMBLY (cont'd) I-22

29 3-STAGE RECOVERY BOOM ASSEMBLY (cont'd) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION PAD, SHIM WEAR (Not Shown) (cont'd) SECOND STAGE BOOM WELDMENT, 3 STAGE OUTER BOOM WELDMENT THIRD STAGE BOOM WELDMENT, 3 STAGE STAGE EXTENSION SYSTEM ASSEMBLY SNAP RING, PP SHAFT, EXTEND CYLINDER SCREW, 5/8" NC X 1-1/2" HEX HD CAP PL GR BOOM SWIVEL KIT ROLL PIN, 1/2" X 1-1/4" ZP BOOM SWIVEL ASSEMBLY WINCH CABLE STOW KIT SCREW, 5/8"-11 X 4" HEX HD CAP, GR5 ZP NUT, 5/8"-11 NYLOK HEX ZP WELDLESS CHAIN LINK, 5/8" CABLE TIE BACK SPRING, 1" "D" RINGS, INNER & OUTER GREASE FITTING 1/4"-28 STRAIGHT TOWING "D" RING PIN, "D" RING 63 2 GA0215 PIN, "D" RING LIFT CYLINDER KIT GREASE FITTING 1/4"-28 STRAIGHT BLACK SCUFF JACKETS J CYLINDER, BOOM LIFT SCREW, 3/8"-16 X 1.25" HEX HD CAP GR5 ZP NUT, 3/8"-16 NYLOK HEX ZP SHAFT, LIFT CYLINDER PIVOT WINCH CABLE SUPPORT WING SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP SCREW, 3/8"-16 X 7/8" HEX HD CAP GR5 ZP LOCKWASHER, 3/8" HELICAL ZP (Not Shown) CABLE WING, LONG CABLE WING, MEDIUM WINCH KIT 9907 & WINCH, 60K-2 SPEED DP W/TENSIO SCREW, 7/8"-9 X 4" HEX HD CAP GR8 GOLD NUT, 7/8"-9 NYLOK HEX GR8 ZP WASHER, 7/8" FLAT ZP KIT, D-RING 2ND STAGE - WIDE GREASE FITTING, 1/4"-28 STRAIGHT (Not Shown) GREASE FITTING, STR 1/8 PTF (Not Shown) /8" X 1-3/4" ROLL PIN ZP (Not Shown) SHAFT - "D" RING D-RING, TOWING I-23

30 3-STAGE EXTENSION SYSTEM ASSEMBLY I-24

31 3-STAGE EXTENSION SYSTEM ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION STAGE EXTENSION SYSTEM ASSEMBLY FITTING, 90ELL, 8MJ-8MB SHEAVE, 10" DIA. X 1.1/2" BORE EXTEND CABLE ASSEMBLY RETRACT CABLE ASSEMBLY BOOM EXTEND CYLINDER, 3-STAGE SCREW, 1/2"-13 X 3/4 HEX HD CAP, GR SCREW, 5/8"-11 X 2-1/4" HEX HD CAP GR5 ZP NUT, 5/8"-11 NYLOK HEX ZP NUT, 1-1/4"-12 HEX JAM NUT, 1-1/4"-12 HEX GR8 PL LOCKWASHER, 1/2" HELICAL ZP WASHER, 1-1/4" SAE HARDENED PL PIN, EXTEND CABLE PIN, RETRACT CABLE SHAFT, RETRACT SHEAVE WELDMENT SNAP RING, PP SHAFT, EXTEND CYLINDER EXTEND SHEAVE SUBASSEMBLY GREASE FITTING,1/4"-28 STRAIGHT SHEAVE, BB SCREW, 1/2"-13 X 1-1/4" HEX HD CAP GR5 ZP SCREW, 1/2"-13 X 1-1/2" HEX HD CAP GR5 ZP SCREW, 1/2"-13 X 3/4" HEX HD CAP GR NUT, 1/2"-13 NYLOK HEX ZP LOCKWASHER, 1/2" HELICAL ZP ROD, EXTEND SHEAVE SPACER BAR, KICK SHAFT, EXTEND SHEAVE WELDMENT EXTEND SHEAVE BRACKET WELDMENT I-25

32 3-STAGE RECOVERY BOOM HYDRAULICS I-26

33 3-STAGE RECOVERY BOOM HYDRAULICS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION HYDRAULIC ROTARY SWIVEL ASSEMBLY HYDRAULIC SWIVEL CONNECTOR, 8MJ-8MB HOSE ASSEMBLY, LIFT CYLINDER, 64" EXTENDED CONNECTOR, 8MJ-8MB HOSE ASSEMBLY, 30" LIFT CYLINDER KIT, 1075S CLAMP, 1-1/2" HOSE (Not Shown) HOSE, HYDRAULIC FITTING, 90ELL, 8MJ-8MB FITTING, BULKHEAD RUN TEE (Not Shown) BLACK SCUFF JACKETS J16 (Not Shown) SCREW, 3/8"-16 X 1.25" HEX HD CAP GR5 ZP (Not Shown) SCREW, 1/2"-13 X 5" HEX HD CAP GR5 ZP (Not Shown) NUT, 3/8"-16 NYLOK HEX ZINC (Not Shown) NUT, 1/2"-13 NYLOK HEX ZP (Not Shown) ELBOW, 8MJ-8MB CYLINDER, BOOM EXTEND 1075S 3-STAGE I-27

34 WINCH HYDRAULICS & AIR FREE SPOOL I-28

35 WINCH HYDRAULICS & AIR FREE SPOOL REF. NO. PART NO. REQ'D NUMBER DESCRIPTION HYDRAULIC ROTARY SWIVEL ASSEMBLY ELBOW, 8MJ-8MB HYDRAULIC SWIVEL HOSE ASSEMBLY, 105" HOSE ASSEMBLY, 117" CONNECTOR, 1/4" T - 1/4" MP BRASS WINCH KIT, DP60K 2SPD WKR ROT RUBBER GROMMET (Not Shown) ELBOW, 8MJ-8MB FT PLASTIC TUBING, 1/4" O.D. BLACK CABLE TIE, 4" (Not Shown) FT CONVOLUTED LOOM, 1/4" (Not Shown) WINCH, DP 60K TWO SPD ELBOW, 1/4" T - 1/4" MP BRASS AIR TENSIONER KIT FT PLASTIC TUBING, 1/4" O.D. BLACK CABLE TIE, 4" (Not Shown) FT CONVOLUTED LOOM, 1/4" (Not Shown) SCREW, 1/4"-20 X 3/4" THRD CUT HEX (Not Shown) BULKHEAD BRACKET (Not Shown) ELBOW, 1/4" T - 1/4" MP BRASS (Not Shown) I-29

36 RECOVERY BOOM FRAME HYDRAULICS I-30

37 RECOVERY BOOM FRAME HYDRAULICS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION HOSE ASSEMBLY, 53" HOSE ASSEMBLY, 65" HOSE ASSEMBLY, 41" HOSE ASSEMBLY, 52" HYDRAULIC ROTARY SWIVEL ASSEMBLY CONNECTOR, 8MJ-8MB ELBOW, 8MJ-8MB EXTENDED CONNECTOR, 8MJ-8MBL HOSE ASSEMBLY, 30" PLUG, 4MB HEX SKT ELBOW, 8MJ-8MB90LL HYDRAULIC SWIVEL SCREW, 5/8"-11 X 2" HEX HD CAP (Not Shown) NUT, 5/8"-11 NYLOK HEX (Not Shown) PLANETARY GEAR REDUCER WITH BRAKE & MOTOR CONNECTOR, 8MJ-10MB HYDRAULIC MOTOR PLANETARY GEAR REDUCER BRAKE, SWING DRIVE SCREW, 1/2"-13 X 1" HEX HD CAP SCREW, 1/2"-13 X 1-1/2" SKT HD CAP GR SCREW, 5/8"-11 X 2-1/2" HEX HD CAP LOCKWASHER, 1/2" HELICAL LOCKWASHER, 5/8" HELICAL 23 1 IC209 ADAPTER, 6MJ-4MB SWING VALVE KIT CONNECTOR, 8MJ-10MB HOSE ASSEMBLY, 15" HOSE ASSEMBLY, 22" SWING CONTROL VALVE NUT, 1/4"-20 NYLOK HEX (Not Shown) SCREW, 1/4"-20 X 4-1/2" HEX HD CAP (Not Shown) 30 1 HC1291 FITTING, 4MJ-4MB STR THR PROPORTIONAL CONTROL VALVE KIT CONNECTOR, 6MJ-8MB EXTENDED CONNECTOR, 8MJ-8MBL CONNECTOR, 10MJ-10MB CONNECTOR, 10MJ-8MB CONNECTOR, 8MB-10FB VALVE, PROPORTIONAL CONTROL VALVE, PROPORTIONAL CONTROL I-31

38 PUMP, VALVE & FILTER HYDRAULICS I-32

39 PUMP, VALVE & FILTER HYDRAULICS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION HOSE ASSEMBLY, 30" HOSE ASSEMBLY, 107" HOSE ASSEMBLY, 131" GAUGE, FLUSH MOUNT, 6000 PSI CONNECTOR, 6MJ-4FP PISTON PUMP, KAWASAKI OUTRIGGER CONTROL VALVE KIT CONNECTOR, 6MJ-8MB ELBOW, 8MJ-10MB CONNECTOR, 8MJ-10MB HOSE ASSEMBLY, 91" HOSE ASSEMBLY, 92" OUTRIGGER CONTROL VALVE PISTON PUMP KIT HOSE CLAMP, 1" - 2-1/4" HOSE BARB, 2" FT SUCTION HOSE, 2" BRANCH TEE, 6MJ-6MJ-6MB ELBOW, 32-32FL90 W/ FLANGE KIT HOSE ASSEMBLY, 18" CLAMP, 2-1/2" INSULATED (Not Shown) ELBOW, 16MJ-20FL90 W/ FLANGE KIT HOSE ASSEMBLY, 144" BRACKET, HOSE (Not Shown) 23 2 IC209 ADAPTER, 4MB-6MJ FILTER CONVERSION OIL TANK KIT ELBOW, 8MJ-12MP CONNECTOR, 6MJ-4MP HOSE ASSEMBLY, 131" PIPE PLUG, 2" SQ HD TANK KIT BARB, 16C4-16MP FT SUCTION HOSE, 1" 16C RETURN LINE FILTER ASSEMBLY I-33

40 PUMP, VALVE & FILTER HYDRAULICS (cont'd) I-34

41 PUMP, VALVE & FILTER HYDRAULICS (cont'd) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION TANK KIT (cont'd) STREET ELBOW, 1" SIGHT GAGE, TYPE S BALL VALVE, BRONZE CENTER BONDED MOUNT SPECIAL WASHER PIPE NIPPLE, 2" X 4" REDUCER BUSHING, 1-1/2 MP TO 1 FP PIPE PLUG, 3/4" NPT MAGNETIC BUSHING, 1-1/2 MP TO 1-1/4 FP FILLER CAP 41 2 HC0634 FILTER ASSEMBLY COVER PLATE GASKET, CLEANOUT & FILLER COVER RESERVOIR WELDMENT HOSE CLAMP, HS /4" PROPORTIONAL CONTROL VALVE KIT CONNECTOR, 12FJ-8MJ HOSE ASSEMBLY, 18" CONNECTOR, 6MJ-6MB ELBOW, 6MJ-6MB ELBOW, 6MJ-6FJX ADAPTER, 12MJ-10MB ELBOW, 12MJ-10MB BENT TUBE, SWIVEL 16C2-16FJX CONNECTOR, 6MJ-6MBL TEE, 12MJ-12FJX-12MJ ADAPTER, 12FJ-6MJ CONTROL VALVE, PROPORTIONAL (Not Shown) CONNECTOR, 16MJ-10MB HOSE ASSEMBLY, 12" HOSE ASSEMBLY, 24" CONTROL VALVE, PROPORTIONAL 62 1 GB330 TEE, 12MJ-12MJ-12MJ 63 2 IC209 ELBOW, 4MB-6MJ IC212 STRAIGHT ADAPTER, 4MB-6MJ I-35

42 LEFT CONTROL ASSEMBLY I-36

43 LEFT CONTROL ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION FUNCTION AIR ASSEMBLY AIR CYLINDER, 1.5 BORE X 1.71 STROKE SCREW, 1/4"-20 X 1-1/4" HEX HD CAP NUT, 1/4"-20 NYLOK HEX ZP NUT, 7/16"-20 HEX JAM PL CLEVIS PIN, 5/16" X 5/8" CLEVIS WELDMENT LEFT CONTROL ASSEMBLY (10 HANDLE) 7 1 FC41 FITTING, 90DEG BLKHD ELB HOSE, HYDRAULIC 18" (Not Shown) CONTROL CABLE, 96" GAUGE, FLUSH MOUNT 6000 PSI CONTROL CABLE, 104" FITTING 6MJ-4FP (Not Shown) GREASE FITTING, 1/4" SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP NUT, 1/4"-20 NYLOK HEX ZP NUT, 5/16"-24 HEX ZP (Not Shown) CLEVIS PIN, 5/16" X 1" ZP COTTER PIN, 1/16" X 3/4" SHAFT CLAMP, CONTROL BOX SPACER TUBE, 1-1/4" OD CONTROL HANDLE PIN PLATE, SUPPORT SHAFT CLEVIS WELDMENT CONTROL FRAME WELDMENT CONTROL HANDLE ASSEMBLY, SHORT CONTROL HANDLE WELDMENT BEARING BR. FLG.752 X.879x.75, 2 EACH ON HANDLES AND SPACERS WASHER, 1/4" FLAT LOCKWASHER, 1/4" HELICAL KNOB, DECAL & PANEL KIT (10 HANDLE) KNOB, RED LONG SK KNOB, BOOM (UP-DOWN) KNOB, BOOM (IN-OUT) I-37

44 LEFT CONTROL ASSEMBLY (cont'd) I-38

45 LEFT CONTROL ASSEMBLY (cont'd) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION KNOB, DECAL & PANEL KIT (10 HANDLE) (cont'd) KNOB, TILT (UP-DOWN) KNOB, SWING (CW-CCW) KNOB, UNDERLIFT (IN-OUT) KNOB, UNDERLIFT (UP-DOWN) KNOB, FOLD (UP-DOWN) PLUG, 2-1/2" PLUG, 7/8" (Not Shown) PLUG, FILTER PIGTAIL, PWR-SWITCH (Not Shown) PIGTAIL, GND-SWITCH (Not Shown) SPACER TUBE 1-1/4" OD NUT, 5/16"-18 NYLOK HEX SCREW 5/16"-18 X 2-1/2" HEX HD CAP GR5 ZP SCREW, #6-32 X 1/2" RD HD PH SS NUT, 1/4" "J" TYPE TINNERMAN NUT, 5/16"-18 "J" TINNERMAN NUT, 3/8"-16 HEX JAM ZP SCREW, 1/4"-20 X 3/4" RD PHIL HD SS WASHER, 1/4" FLAT SS LOCKWASHER, 1/4" 316 SS ILLUMINATED LEGEND ASSEMBLY, LOWER ILLUMINATED LEGEND ASSEMBLY, UPPER ILLUMINATED LEGEND ASSEMBLY, SIDE PANEL, GAUGE (12 HANDLE) PLATE, CONTROL (12 HANDLE) SWITCH, McGILL PROPORTIONAL CONTROL KIT W/ DW ROTARY SELECT SWITCH OPERATOR PUSH BUTTON OPERATOR W/MTG (BLUE) PROPORTIONAL CONTROL VALVE KIT CLEVIS PIN, 3/16" X 3/4" ZP VALVE LINK WELDMENT I-39

46 RIGHT CONTROL ASSEMBLY (OPTIONAL) I-40

47 RIGHT CONTROL ASSEMBLY (OPTIONAL) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION RIGHT CONTROL ASSEMBLY (8 HANDLE) CONTROL CABLE, 84" CONTROL CABLE, 104" GREASE FITTING, 1/4" TERMINAL.187" FEM QD (Not Shown) SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP NUT, 1/4"-20 NYLOK HEX ZP NUT, 5/16"-24 HEX ZP CABLE END NUT, 3/8"-16 HEX JAM ZP CLEVIS PIN, 5/16" X 1" ZP COTTER PIN, 1/16" X 3/4" SHAFT CLAMP, CONTROL BOX SPACER TUBE, 1-1/4" OD SPACER TUBE, 1-1/4" OD CONTROL HANDLE PIN (6) PLATE, SUPPORT SHAFT CLEVIS WELDMENT CONTROL FRAME WELDMENT (6,7,8 HND) CONTROL HANDLE ASSEMBLY, SHORT CONTROL HANDLE WELDMENT BEARING BR. FLG.752 X.879 X KNOB, DECAL & PANEL KIT (8 HDL/8 SW) KNOB-BOOM (UP-DOWN) KNOB-BOOM (IN-OUT) KNOB, SWING CW-CCW KNOB, RED LONG-SK SCREW, 1/4"-20 X 3/4" MACH SCREW SCREW, 1/4"-20 X 3/4" THRD CUT HEX SCREW, 5/16"-18 X 1" RD MACH HD SS SCREW, 5/16"-18 X 2-1/2" HEX HD CAP GR5 ZP /16-18 NUTS /16 FLAT WASHER NUT, 1/4"-20 NYLOK HEX ZP (Not Shown) NUT, 1/4" "J" TYPE TINNERMAN NUT, 5/16"-18 "J" TINNERMAN NUT, 3/8"-16 HEX JAM ZP (Not Shown) SCREW, 1/4"-20 X 3/4" RND MACH HD SS LOCKWASHER, 1/4" SS WASHER, 1/4" FLAT SS LOCKWASHER, 5/16" SS WASHER, FLAT 5/16" SS ILLUMINATED LEGEND ASSEMBLY, LOWER I-41

48 RIGHT CONTROL ASSEMBLY (OPTIONAL) (cont'd) I-42

49 RIGHT CONTROL ASSEMBLY (OPTIONAL) (cont'd) REF. NO. PART NO. REQ'D NUMBER DESCRIPTION KNOB, DECAL & PANEL KIT (8 HDL/8 SW) (cont'd) ILLUMINATED LEGEND ASSEMBLY, OUTRIGGER KNOB, DECAL & PANEL KIT (8 HDL/8 SW) (cont'd) ILLUMINATED LEGEND ASSEMBLY, UPPER PANEL, GAUGE (8 HANDLE) PLATE, CONTROL (8 HANDLE) PLUG, FILLER LOCKWASHER, 1/4" WASHER, FLAT SWITCH, McGILL PROPORTIONAL CONTROL KIT W/ DW ROTARY SELECT SWITCH OPERATOR PUSH BUTTON OPERATOR W/MTG (BLUE) PROPORTIONAL CONTROL VALVE KIT CLEVIS PIN, 3/16" X 3/4" ZP VALVE LINK WELDMENT (HUSCO) CONNECTOR, CABLE CONTROL (Now Shown) REMOTE TRAY ASSEMBLY PIN SWITCH (Not Shown) /4-20 X 1 HHCS GR5 ZP SCREW, 5/16-18 RD HD SLOTTED SS /8-16 X 1 HHCS, GR5 ZP /4-20 HEX NUT ZP (Not Shown) /4-20 NYLOCK HEX NUT ZP /8-16 NYLOCK HEX NUT ZP /4 FLAT WASHER ZP /4 HELICIAL LOCK WASHER ZP /4 STAR LOCKWASHER ZP (Not Shown) /16 FLAT WASHER ZP /16 HELICAL FLAT WASHER ZP /8 FLAT WASHER ZP BRACKET, MARKER LIGHT AND HAND HELD REMOTE SUPPORT, LEFT CONTROL SUPPORT, RIHT CONTROL ANGLE MTG WORK LIGHT BOOM (Not Shown) PANEL, CONTROL STATION UPPER REMOTE CONTROL PANEL WELDMENT PANEL SPACER WELDMENT REMOTE BOX PIGTAIL, PWR-SWITCH (Not Shown) PIGTAIL, GND-SWITCH (Not Shown) I-43

50 FRONT OUTRIGGER ASSEMBLY I-44

51 FRONT OUTRIGGER ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION SNAP RING, 1" GREASE FITTING SLIDE PAD, BOOM BOTTOM EXTEND CYLINDER SPADE CYLINDER SCREW, 3/8"-16 X 1-1/2" HEX SKT SET SCREW, 5/8"-11 X 1" HEX HD CAP NUT, 3/8"-16 NYLOK HEX LOCKWASHER, 5/8" HELICAL SHAFT, EXTEND CYLINDER OUTER BOOM SHAFT, JACK CYLINDER, LOWER SHAFT, JACK CYLINDER, UPPER SHAFT, EXTEND CYLINDER BASE FRONT OUTRIGGER BEAM WELDMENT FRONT OUTRIGGER VERT TUBE WELDMENT JAM NUT, 3/4"-16 NYLOK HEX ZP CLEVIS LINK JAM NUT, 7/16" PIN, FRONT OUTRIGGER LOCK ROLL PIN, 3/8" X 3" I-45

52 FRONT OUTRIGGER HYDRAULICS I-46

53 FRONT OUTRIGGER HYDRAULICS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CONNECTOR, 6MJ-8MB HOSE CLAMP, INSULATED 1" (Not Shown) ELBOW, 6MJ-4MP CONNECTOR 6MJ-4MP HOSE CLAMP, 1/2" CABLE TIE (Not Shown) ADAPTER, 6MJ-6MBL HOSE ASSEMBLY, 131" CONNECTOR, 8MB-6FB HOSE ASSEMBLY, 73" HOSE ASSEMBLY, 66" HOSE ASSEMBLY, 82" HOSE ASSEMBLY, 141" HOSE ASSEMBLY, 75" HOSE ASSEMBLY, 96" FT BLACK SCUFF JACKET (Not Shown) EXTEND CYLINDER VERTICAL CYLINDER OUTRIGGER CONTROL VALVE HYDRAULIC TUBING SADDLE CLAMP, 2-1/2" PIPE FITTING, 6FB-8MP ORIFICE CONNECTOR, 6MJ-6MBR-3/ AIR CYLINDER FITTING-BRASS ELBOW, 1/4T-1/8 MPX I-47

54 REAR OUTRIGGER ASSEMBLY I-48

55 REAR OUTRIGGER ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION SNAP RING, 1" CYLINDER, SPADE HYD TWIN CYLINDER ASSY, REAR OUTR SCREW, 1/4"-20 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 3/8"-16 X 1-1/2" HEX SKT SET NUT, 3/8"-16 NYLOK HEX LOCKWASHER, 1/4" HELICAL LOCKWASHER, 3/8" HELICAL SHAFT, JACK CYLINDER, UPPER SHAFT, JACK CYLINDER, LOWER SHAFT, UPPER SPADE SHAFT, UPPER SPADE COVER, OUTER HORIZ OUTRIGGER SPACER, TOP SPACER, BOTTOM SHIM, BOTTOM OUTER OUTRIGGER WELDMENT, LH REAR OUTER OUTRIGGER WELDMENT, RH REAR ND STAGE BOOM WELDMENT RD STAGE OUTRIGGER BOOM WELDMENT OUTRIGGER PAD, INTERMEDIATE REAR OUTRIGGER PAD PIN, REAR OUTRIGGER PAD ASSY DRIVE SCREW, #10 X 1/2" RD HD CHAIN, SASH 20" LONG PIN WELDMENT, REAR OUTRIGGER PAD -- 1 HD1259 PIN, SNAPPER KIT, SPADE & BLADE, ROT. REAR. OUTRIGGER SCREW, 1/2"-13 X 1-1/2" HEX HD CAP NUT, 1/2"-13 NYLOK HEX BLADE, REAR OUTRIGGER SPADE SPADE WELDMENT, REAR OUTRIG SHORT PIN ASSY, JACK PAD I-49

56 REAR OUTRIGGER HYDRAULICS I-50

57 REAR OUTRIGGER HYDRAULICS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CONNECTOR, 6MJ-8MB ELBOW, 8FP-8FP NIPPLE, BLACK PIPE 1/2" HOSE ASSEMBLY, 183" HOSE ASSEMBLY, 240" ELBOW, 6MJ-6MB CONNECTOR, 6J-8MP CLAMPING UNIT (Not Shown) SOCKET HD STACKING NUT (Not Shown) SPLIT BUSHING, 1" (Not Shown) FT BLACK SCUFF JACKET, SJ16 (Not Shown) SPADE CYLINDER OUTRIGGER CONTROL VALVE TWIN CYLINDER ASSEMBLY, REAR OUTRIGGER SCREW, 5/16"-18 X 3/4" HEX HD CAP GR5 (Not Shown) I-51

58 BOOM SWIVEL ASSEMBLY REF. NO. PART NO. REQ'D NUMBER DESCRIPTION GREASE FITTING, 1/4"-28 STRAIGHT SHEAVE, 10" SCREW, 3/8"-16 X 3" HEX HD CAP SCREW, 3/8"-16 X 4" HEX HD CAP NUT, 3/8"-16 NYLOK HEX CABLE GUIDE, BOTTOM SHAFT, SHEAVE CABLE GUIDE WELDMENT BOOM END SWIVEL WELDMENT I-52

59 PROPORTIONAL CONTROL KIT W/DW REF. NO. PART NO. REQ'D NUMBER DESCRIPTION 1 20 FT WIRE, 16 GA. RED 2 12 FT WIRE, 16 GA. BLACK FT WIRE, 16 GA. WHITE STRANDED HOSE CLAMP, 1-1/2" DOOR STOP BREATHER VENT, 1/8 MP WIRING HARNESS, AIR FREE SPOOL EMERGENCY SWITCH ROTARY SELECT SWITCH OPERATOR PUSH BUTTON OPERATOR W/MTG (BLUE) WIRING HARNESS, OUTRIGGERS BRASS PLUG, 1/ TERMINAL BLOCK W/SCREW AIR SOL STK 12VDC 4 BANK WIRING HARNESS, RT SIDE OUTRIGGERS FUNCTION PROPORTIONAL RADIO SYSTEM WIRE HARNESS UNDERLIFT FUNCTION WIRE HARNESS AIR FREE SPOOL SCREW, #6-32 X 1/2" SS SCREW, X 1/2" THRD CUT FL SCREW, 1/4"-20 X 3/4" MACH SCREW, 5/16"-18 X 1" RD MACH HD SS NUT, 1/4"-20 HEX NYLOK NUT, 5/16"-18 "J" TINNERMAN NUT, #6-32 HEX SS SUPPORT, SOLENOID VALVE SUPPORT, LEFT CONTROL SUPPORT, RIGHT CONTROL BRASS ELBOW, 1/4T-1/8MPX I-53

60 HYDRAULIC CYLINDERS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION UNDERLIFT EXTEND CYLINDER SEAL KIT, UNDERLIFT EXTEND CYLINDER UNDERLIFT FOLD CYLINDER SEAL KIT, UNDERLIFT FOLD CYLINDER UNDERLIFT TILT CYLINDER SEAL KIT, UNDERLIFT TILT CYLINDER 4 1 HC0159 UNDERLIFT LIFT CYLINDER SEAL KIT, UNDERLIFT LIFT CYLINDER STAGE BOOM EXTEND CYLINDER SEAL KIT, 2-STAGE BOOM EXTEND CYLINDER STAGE BOOM LIFT CYLINDER SEAL KIT, 2-STAGE BOOM LIFT CYLINDER STAGE BOOM LIFT CYLINDER SEAL KIT, 3-STAGE BOOM LIFT CYLINDER STAGE BOOM EXTEND CYLINDER SEAL KIT, 3-STAGE BOOM EXTEND CYLINDER FRONT OUTRIGGER EXTEND CYLINDER SEAL KIT, FRONT OUTRIGGER EXTEND CYL FRONT OUTRIGGER VERTICAL CYLINDER SEAL KIT, FRONT OUTRIGGER VERTICAL CYL REAR OUTRIGGER VERTICAL CYLINDER SEAL KIT, REAR OUTRIGGER VERTICAL CYL REAR OUTRIGGER EXTEND CYLINDER SEAL KIT, REAR OUTRIGGER EXTEND CYL. II-54

61 MISCELLANEOUS KITS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION CABLE TIE, T120R BLK 15 1/4" WIRE ROPE, 3/4" 6X37 IWRC CABLE TIE, 7 50 LB GLASS TUBE LEV-0-GAGE II SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP LOCKWASHER, 1/4" HELICAL ZP DECAL, RETRACT CAUTION NAME PLATE, CENTURY PLASTIC PLATE, ACCESS COVER GLAD HAND KIT RECEPTACLE BOOT GLAD HAND COUPLING, UNIVERSAL GLAD HAND PLUG BULKHEAD CONNECTOR HD 7 WAY TRAILER CONNECTOR SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP NUT, 1/4"-20 NYLOK HEX ZP WASHER, 1/4" FLAT ZP BACK UP ALARM KIT WIRE, 16 GA, RED WIRE CONNECTOR HEAT SHRINK TUBE, 1/4" MELT BACK UP ALARM, ECCO MS HEAT SHRINK, 1/4" (4 FT. LONG) SCREW, 1/4"-20 X 1-1/4" HEX HD CAP NUT, 1/4"-20 NYLOK HEX ZP INSTR-INSTL BACKUP ALARM MODULAR WIRING KIT, 1060S 26 5 GV57 RUBBER GROMMET GROMMET, SPLIT PLASTIC WIRE CONNECTOR BUTT CONNECTOR, GA. NON-INS #10 RING CONNECTOR, GA 31.5 FT HEAT SHRINK TUBE, 1/4"-IN. MELT CABLE TIE, 7 50 LB FEMALE TERMINAL CONNECTOR, 6 WAY MALE CONNECTOR, 6 WAY FEMALE 36 2 FT HEAT SHRINK, 1/4" (4 FT. LONG) AMP CIRCUIT BREAKER HARNESS, WIRING HARNESS, WIRING JUNCTION BOX, 10 POLE PLUG, WEATHER PAK CONN 6 WAY GROUND WIRE CABLE SEAL, BLUE MALE TERMINAL (12 GA) SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP NUT, 1/4"-20 NYLOK HEX ZP CHANNEL, LIGHT PROTECTOR II-55

62 MISCELLANEOUS KITS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION KIT, BACK UP ALARM 48 2 FT WIRE, 16 GA RED WIRE CONNECTOR FT HEAT SHRINK TUBE 1/4" IN. MELT BACK UP ALARM ECCO MS FT HEAT SHRINK, 1/4 (4 FT. LONG) SCREW, 1/4"-20 X 1-1/4" HEX HD CAP NUT, 1/4"-20 NYLOK HEX ZP GROUND KIT BODY HARNESS CABLE TIE, 7 50 LB GROUND CABLE, 42" NUT, 5/16"-18 NYLOK HEX ZP LOCKWASHER, 3/8" EXT.TOOTH SCREW, 3/8"-16NC X 1-1/4" HEX HD CAP SS NUT, 3/8"-16NC HEX 316 SS CHAIN RACK, ALUMINUM BODY SCREW, 3/8"-16 X 3" HEX HD CAP GR5 ZP NUT, 3/8"-16 NYLOK HEX ZP CHAIN HANGER WELDMENT BOOM ANGLE INDICATOR KIT LH INCLINOMETER, REIKER RH INCLINOMETER, REIKER SCREW, #10-32 X 1/2" THRD CUT RD HD S/S TRAY KIT SCREW, 5/16"-18 X 1-1/4" SELF TAP SCREW, 3/8"-16 X 3" HEX HD CAP GR5 ZP NUT, 3/8"-16 NYLOK HEX ZP WASHER, 3/8" FLAT ZP TRAY WELDMENT MODULAR LIGHT KIT RUBBER GROMMET, /4" X 1/8" CLOSED CELL #10 RING CONN GA HEAT SHRINK TUBE, 1/4" MELT BACKUP LIGHT DOME LIGHT, M 390S LIGHT, AMBER HEAT SHRINK, 1/4" (4 FT. LONG) TAIL LIGHT (LT-BOTTOM, RT-TOP) TAIL LIGHT (LT-TOP, RT-BOTTOM) SCREW, #10-24 X 1" OVAL PHILHD MCH SCREW, #10-32 X 1/2" THRD CUT RD S/S SCREW, #8-32 X 1-1/2" RND MACH SL ALUM TOOLBOX LOOM KIT, ROTATOR FT. HE0165 LOOM, 3/4" SPLIT CONDUIT FT CONVOLUTED LOOM, 3/ FT CONVOLUTED LOOM 1/4 II-56

63 MISCELLANEOUS KITS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION GROUND KIT MTG. HARNESS, CENTURY SCREW, 3/8"-16X1" HEX HD CAP GR5 ZP NUT, 5/16"-18 NYLOK HEX ZP LOCKWASHER, 3/8" EXT. TOOTH LOCKWASHER, 3/4" EXT. TOOTH NUT, 3/8"-16NC HEX 316 SS GROUNDING LUG REMOTE CONTROL (8) FUNCTION REMOTE CONTROL (8) FUNCTION KIT RING TERMINAL, GA 10 ST SWITCH PANEL KIT WIRE CONNECTOR /8" RING TERMINAL #10 RING CONNECTOR, GA SWITCH PANEL HARNESS, AMP CIRCUIT BREAKER SCREW, 1/4"-20X1-1/2" HEX HD CAP GR5 ZP NUT, 1/4"-20 NYLOK HEX ZP SWITCH PANEL, FLOOR MOUNT GROUND KIT, BODY (POWER-PAL) CABLE TIE, 7 50 LB GROUND CABLE, 192" SHIP PKG. REMOTE AIR ASSEMBLY HA0132 GAUGE, PSI FT /4" O.D. PLASTIC TUBING BLK HEX NIPPLE, 4MP-4MP CABLE TIE, 4" 18 LB AMP CIRCUIT BREAKER AIR FILTER/REGULATOR COMBO AIR LUBRICATOR MOUNTING BRACKET, AIR PREP BRASS RUN TEE 1/4"T-1/4"MPX SCREW, #8-32 X 1/2" RD HD PH MCH SS SCREW, 1/4"-20 X 3/4" THRD CUT HEX WASHER, 1/4" FLAT ZP WASHER, #8 SS SCREW, 1/4"-20 X 1-1/4" SOC HD BRACKET, MARKER LIGHT PLATE, HPDC MTG BRASS ELBOW, 1/4"T-1/4"MP BASIC REMOTE CONTROL (8) FUNCTION POWER PAL, HPDC08 8 FUNCTION WIRED JUNCTION BOX, 18 PIN NUT, 1/4"-20 HEX ALUM LOCKWASHER, 1/4" ALUM WASHER, 1/4" FLAT ALUM SCREW, 1/4"-20 X 1" RD MACH SLOT II-57

64 MISCELLANEOUS KITS REF. NO. PART NO. REQ'D NUMBER DESCRIPTION BASIC REMOTE CONTROL (8) FUNCTION (cont'd) FUNCTION AIR ASSEMBLY INSTALL WIRE CONNECTOR, SPADE FT /4" O.D. PLASTIC TUBING BLK FT CONVOLUTED LOOM, 1/4" AIR CYLINDER, 1.5 BORE/1.71 STROKE SCREW, 1/4"-20 X 1-1/4" HEX HD CAP NUT, 1/4"-20 NYLOK HEX ZP NUT, 7/16"-20 HEX JAM PL CLEVIS PIN, 5/16" X 1" X 5/8" GRIP CLEVIS WELDMENT BRASS ELBOW, 1/4"T-1/8"MPX FUNCTION SOLENOID ASSEMBLY RING CONNECTOR, 5/16" HOSE CLAMP, 5/8" INSULATED CABLE TIE, 4" 18 LB BREATHER VENT, 1/8"MP HARNESS, 8 FUNCTION POWER PAL AIR SOL STK 12VDC 10 BANK BRASS PLUG, 1/ TERMINAL BLOCK W/SCREW SCREW, #8-32 X 3/4" RD SLOTTED HD SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP #8-32 HEX NUT & STAR WASHER ZP NUT, 1/4"-20 NYLOK HEX ZP WASHER, 1/4" FLAT ZP LOCKWASHER, 1/4" STAR ZP NUT, #8-32 K-LOCK SS CLEVIS BRACKET, MARKER LIGHT ROD SUPPORT, SOLENOID VALVE BRASS CONNECTOR, 1/4"T-1/8"MP BRASS ELBOW, 1/4"T-1/8"MPX RING TERMINAL, GA 10 ST II-58

65 NOTES

66 NOTES

67 Section II - SCHEMATICS ELECTRICAL II-1

68 Section II - SCHEMATICS SWITCH PANEL WIRING 16 CIRCUIT COLLECTOR RING II-2

69 Section II - SCHEMATICS REMOTE CONTROL ELECTRICAL 8-POSITION POWER PAL 15-POSITION POWER PAL II-3