PARTS ORDERING INFORMATION

Transcription

1 RP-268 REPAIR PARTS FOR VE268 Roll Grooving Tool PARTS ORDERING INFORMATION When ordering parts the following information is necessary for the Victaulic Tool Company to promptly process the order and send the correct part(s). 1. Tool Model Number. VE Tool Serial Number. The Serial Number can be found on the side of the tool.. Quantity, Item Number, Part Number, Description. Example: (1), 67, R PNT, Switch Guard. 4. Where to send the part(s). Company Name. Address 5. To whose attention to send the part(s). Person s Name. 6. Purchase Order Number Parts may be ordered from the nearest Victaulic Sales Office. Consult the back page of this instruction manual for the nearest Victaulic Sales Office.

2 SEE VIEW A A SEE VIEW C C Inside door SEE VIEW B B 056 Inside door A 001 N-M Latch 002 N-M " Chain 00 N-M Spring 004 R PNT 1 VE274 Frame Weldment 005 N-S #12 24 x 0.88 Hvy. Duty Hex Washer Head Structural Self Drilling & Tapping Screw 006 R PNT 1 VE274 Guard Weldment 007 R PNT 1 VE274 Front Door 008 R PNT 1 VE274 Side Panel, RH 009 R PNT 1 VE274 Side Panel, LH 010 R PNT 1 VE274 Front Panel 011 R PNT 1 VE274 Top Enclosure 012 R PNT 1 Rear Enclosure 01 R PNT 1 VE274 Foor, Plywood 014 R LBL 1 C Diameter Label 015 R VE0 1 VE274 Gear Reducer Assembly 016 N-M Chain Coupling 017 N-M Chain 018 N-M Chain Coupling 019 R PNT 1 Coupling Guard 258-1A 020 R PNT 1 Ball Valve Mounting Bracket 021 R LBL 1 Pressure Setting Label 022 N-E HP Motor 02 R LBL 1 VE268 Series Label 024 R LBL 1 VE268 Operating Specifications Label 025 R LBL 1 Electrical Panel Label 026 N-W ¹ ₄" ID Flat Washer, Steel, Plated 028 N-W ¹ ₄" ID Lock Washer, Split, Steel, Plated 029 N-S #10 24UNC x 0.6 Pan Hd. Cap Screw, Steel, Pltd. 00 N-S #10 24UNC x 0.50" Lg. Socket Head Cap Screw, Steel, Plated 01 N-W #10 Lock Washer, Split, Steel, Plated 02 N-N #10 24UNC Hex Nut, Steel, Plated 0 R LBL 1 Roll Groove Warning Label 04 R LAB 1 Decrease/Increase Groove Depth Label 05 N-S ¹ ₂ 1UNC x 2.25 Lg. Hex Hd. Cap Scr., Stl., Pltd. 06 N-W ¹ ₂" ID Flat Washer, Steel, Plated 07 N-N ¹ ₂ 1UNC Locking Hex Nut 08 N-M S-Hook 09 R MAC 1 Guard Setting Pad Table continued on next page. 2

3 VIEW A A VIEW C C VIEW B B 258-1A 040 N-S ³ ₈ 16UNC x 1" Hex Head Cap Screw, Steel, Plated 041 N-W ³ ₈" ID Split Lock Washer, Steel, Plated 042 N-W ³ ₈" ID Flat Washer, Steel, Plated 04 N-S #10 24UNC x 0.50 Sock. Hd. Cap Screw, Stl., Pltd. 044 N-S ¹ ₄ 20UNC x 0.50 Lg. Hex Hd. Cap Screw, Stl, Pltd. 045 N-S ³ ₈ 16UNC x 2.00 Sock, Hd. Cap Screw, Stl., Pltd. 046 N-S ³ ₈ 16UNC x 1.25 Sock, Hd. Cap Screw, Stl., Pltd. 047 N-N ¹ ₄ 20UNC Hex Nut, Steel, Plated 050 R L0 1 Lower Roll for 2 - ¹ ₂" Steel Pipe 051 R L06 1 Lower Roll for 4-6" Steel Pipe 052 R Lower Roll for 8-12" Steel Pipe 05 N-S ¹ ₄ 20UNC x 0.75 Lg. Pan Hd. Phillips Screw, Pltd. 054 N-S ³ ₈ 16UNC x 2.00 Hex Head Cap Screw, Steel, Plated, Grade R LBL 1 Victaulic Logo Label 056 R LBL 1 Wiring Caution Label 057 R LAB 1 Standard Wall Thickness Label 058 R MCH As Req d VE274 Shim Thk. 059 R MCH As Req d VE274 Shim Thk. 060 R MCH As Req d VE274 Shim Thk. 061 R MCH As Req d VE274 Shim Thk A 062 R PNT 1 Manifold Mounting Plate 06 N-K Square Key, ¹ ₄" x 1.75 Lg. 067 R PNT 1 Switch Guard 068 R LAB 1 Guard Setting Pad Label 070 R VE0 1 C Diameter Ref. Label for Copper 075 R LAB 1 Instruction Warning Label 090 R LAB 1 Electrical Danger Label 091 R LBL 1 VE268 Tightening Direction Label 100 R VE0 1 VE268 Head Assembly 170 R VE0 1 ³ ₄" Arbor Assembly (Optional, not shown) 180 R VE0 1 1" 1¹ ₂" Arbor Assembly (not shown) 200 R VE0 1 VE274 Hydraulic Assembly 00 R VE0 1 VE274 Electrical Assembly 400 R VE0 1 Stabilizer Assembly 500 R-9A0-268-U02 1 Upper Roll Cover/Guard Assembly for ³ ₄" to 1¹ ₂" Steel Pipe 502 R-9A2-268-U06 1 Upper Roll Cover/Guard Assembly for 2" to 6" Steel Pipe 504 R-9A8-268-U12 1 Upper Roll Cover/Guard Assembly for 8" to 12" Steel Pipe 512 R VE0 1 Lower Roll Removal Tool (not shown)

4 SECTION A A 258-2A 102 R FS 1 Body 10 R MCH 1 VE268/270FSD Arm Sandcast, Machining 110 N-H Cylinder 111 N-S ³ ₈ 16UNC x ¹ ₂" Lg. Brass Tip Set Screw 112 R FS 1 Cylinder Adapter 11 R FS 2 Link Cylinder to Arm 114 N-S x 1.6 Lg. Socket Head Shoulder Screw per ANSI/ASME B18. Black Oxide Finish 115 N-N ¹ ₂ 1UNC Hvy. Hex Nylon Insert Locking Nut, Pltd. 116 R PLT 2 Link Depth Adjuster to Arm 117 R FS 1 Shaft Depth Adjuster 118 R FS 1 Depth Adjuster Lock 119 R FS 1 Depth Adjuster 120 R FS 2 Pipe Size Indicator Calibrator 121 R FS 1 Pipe Size Indicator Barrel 122 R LBL 1 VE268/270FSD Pipe Size Groove Depth Label 12 N-S Collar with Set Screw 124 N-M Spring 125 R FS 1 Guide Washer 126 R MCH 1 ⁵ ₈" x 1.00 Shoulder Screw 127 N-S x Lg. Socket Head Shoulder Screw per ANSI/ASME B18. Black Oxide Finish 258-2A 128 R FS 1 Back Cover Plate 129 R MCH 1 VE268 Main Shaft 10 R FS 1 Upper Roll Guard Cover Screw 14 R LAB 1 Depth Stop Adjustment Direction Label 16 N-P Groove Pin 0.75 x 1.00 Lg. Type H Alloy Steel 147 N-M Straight Grease Fitting, ¹ ₈" NPT 148 N-B Inner Race 149 N-T Snap Ring 150 N-M Grease Fitting, ¹ ₈" NPT 151 N-B Needle Bearing 152 N-T Snap Ring 15 N-B mm ID x 90mm OD x 6.5mm Wide Double Row Angular Contact Ball Bearing 154 N-T Snap Ring 155 N-W ID SAE High Strength Washer 156 N-N ³ ₄ 10UNC Nut, Grade 5, Plated 157 N-S ¹ ₄ 20UNC x ⁵ ₈" Lg. Hex Head Cap Screw, Pltd. 158 N-W ¹ ₄" ID Helical Split Lock Washer 159 N-N ³ ₄ 10UNC Jam Nut, Plated 165 N-M Steel Hand Knob 190 R VE0 1 VE268/270FSD 2-12" Arbor Assembly 4

5 SECTION A A SECTION B B A B A 404 B R FS 1 Stabilizer Body 402 R PLT 1 Stabilizer Guide Nut 40 R PLT 1 Stabilizer Guide 404 R MAC 1 Stabilizer Wheel Shaft 405 R FS 1 Stabilizer Adjustment Screw 406 R MAC 1 Stabilizer Handwheel 407 R PNT 1 Stabilizer Wheel Guard 408 R ASY 1 Locking Handle Assembly 409 N-M " x 2" Polyurethane Wheel 410 N-B Thrust Washer 411 N-B Thrust Washer 412 N-S ¹ ₂" Dia. x 0.75 Lg. Socket Head Shoulder Bolt 41 N-N ¹ ₂ 20UNF Hex Nut, BZP 414 N-P Roll Pin, ¹ ₄" x 2.5" Lg. 415 N-P Roll Pin, ¹ ₈" x 1.125" Lg. 258-A 5

6 Air Bleed Port Flow Control Valve 4-Way Solenoid Valve Hydraulic Cylinder (RAM) Manifold 20 SECTION B B SECTION A A Ball Valve (Pressure Setting) Check Valve 15 PSI Cracking Pressure Tank Drain Pump Red Setting Pressure Relief Valve 450 PSI Filter 10 Micron Black/Gray Setting Pressure Relief Valve 2800 PSI Filter Bypass 15 PSI 222 HYDRAULIC SCHEMATIC Ref Drain Port 24 NOTES: 1. Item 21 on 220/440 Volt phase tool to be Vickers #DG4V--2A-W-B-10 or Rexroth #4WE6-D51/W ND. 2. Red setting pressure relief valve to be set to 800 PSI At assembly, pack entire motor coupling area with General Purpose #2 EP Lithium Base Grease. 4. All pipe thread connections to be wrapped with Teflon tape (Item #2) prior to assembly. 5. Do not use Teflon tap on Breather or straight thread o-ring fittings Apply Loctite #271 on pump shaft prior to 218 coupling installation. 7. Fill oil to ¹ ₂" from top of tank. 201 R VE0 1 Hose Assembly, Manifold Cylinder 202 As Req d Loctite # R MCH 1 Pump Drive Coupling 204 N-S ¹ ₄ 20UNC x ¹ ₂" Lg. Dog Point Set Screw 205 R VE0 1 Hose Assembly, Pump Manifold 206 R VE0 1 Tubing Detail, Manifold Ball Valve 207 R VE0 1 Tubing Detail, Ball Valve Manifold 209 R MCH 1 Manifold 210 R PNT 1 Tank qt. Hydraulic Oil 212 N-H Breather 21 N-H See Note #1 214 N-H Pump 215 N-H Ball Valve 216 N-H Relief Valve 217 N-H Check Valve 218 N-H Return Line Filter 219 N-S #10 24UNC x 2" Lg. Socket Head Cap Screw 258-4A 6

7 Ref N-H Elbow 222 N-H ¹ ₄" Female Branch Tee 22 N-H ¹ ₄" Hex Head Plug 224 N-H Red. Hex Nipple 225 N-H Elbow 226 N-H Plug 227 N-H Male Run Tee 228 N-H Connector 229 N-H Elbow 20 N-H Male Elbow 21 N-H Red. Hex Nipple 22 R GSK 1 Hydraulic Reservoir Gasket 2 As Req d Ribbon Dope 24 N-H Hex Head Plug 28 R VE0 1 Hose Assembly 29 R VE0 1 Tubing Detail, Manifold Filter 240 R VE0 1 Tubing Detail, Filter Tank 241 N-H Flow Control Valve 258-4A 7

8 Shaft Collar Assembly ³ ₄" Pipe Arbor Assembly 1" & 1¹ ₂" Pipe Arbor Assembly " - 12" Pipe Arbor Assembly SHAFT COLLAR ASSEMBLY 01 R MCH 1 Shaft Collar Top 02 R MCH 1 Shaft Collar Bottom 0 N-S #6 2UNC x ³ ₈" Lg. SHCS ³ ₄" PIPE ARBOR ASSEMBLY 41 R L75 1 VE268/270FSD ³ ₄" Lower Roll 42 R A02 1 VE268/270FSD Lower Roll Adapter 4 N-M Washer, Flat, Special, 0.01 Thk. x Bore 44 N-B Needle Thrust Bearing, Bore 45 R ASY 1 Shaft Collar Assembly 1" & 1¹ ₂" PIPE ARBOR ASSEMBLY 41 R L02 1 VE268/270FSD 1" & 1¹ ₂" Lower Roll 42 R A02 1 VE268/270FSD Lower Roll Adapter 4 N-M Washer, Flat, Special, 0.01 Thk. x Bore 44 N-B Needle Thrust Bearing, Bore 45 R ASY 1 Shaft Collar Assembly 2" - 12" PIPE ARBOR ASSEMBLY 191 R MCH 1 VE268/270FSD Arbor 2-12" Pipe 192 R MCH 1 VE268/270FSD Taper Roll Retaining Stud 19 N-M Washer, Flat, Special, 0.01 Thk. x Bore 194 N-B Needle Thrust Bearing Bore 195 N-M Split Shaft Collar 196 N-K #605 Woodruff Key 197 N-K #608 Woodruff Key 258-5A 8

9 12B 06 07B C FOOT SWITCH 220V 20V 240V H1 H H2 H4 440V 460V 480V H1 H H2 H4 TRANSFORMER CONNECTIONS 12B GREEN 4 4 Foot MS Switch O.L. Normal Operation SPDT 5 Toggle Switch Sol. Valve Jog (4) Way 110V 1 60Hz Control Valve Amp 2 1 Fuse X2 X1 H4 H2 H H1 150 VA. See Primary Hook-up M at left HP T 6¹ ₂ Ft. MS L 02 T L 7.0/460V 60 Hz Supply UP DOWN 4 04B FROM SOL. H4 H1 H2 H H4 X2 L T 29 C 4 7 X1 H1 1 FROM FOOT SWITCH 2 L A FROM FOOT SWITCH 2 A T GREEN FROM FOOT SWITCH 24B B T 12B 40 B 20V B 460V Thermal Units INCOMING POWER REQUIREMENTS 20 or 460 Volt Phase 60 Hz 8.8 Amp Full 20 Volts 4.4 Amp Full 460 Volts Incoming power must be short circuit protected by breaker or fuse. 11B ¹ ₂ Ft. 12B B 8 Ft B NEAR SIDE 07B FAR SIDE 40 12B 12B GREEN GREEN FROM VALVE 14 B B 6 Ft VIEW A A 12B ( Places) VIEW B B T VIEW C C 2 14 GREEN GREEN Solenoid Valve from Hydraulic Assembly 02 N-E Footswitch 04B N-E Switch 05 N-E Switch 06 1 Reducer 07B 4 Connector 11B 11¹ ₂' Line Cord 12B 17 Ring Terminal 14 7 Wire Nut 15 9 #10 UNC2 x 0.50 Lg. Binding Head Slot Screw 16 1 Connector 17 9 #10 Standard Lockwasher 21 2 #6 Standard Lockwasher 20B As Req d MTW 16 Gauge White 22 2 #6 UNC2 Hex Nut 2B N-E Magnetic Starter 24B N-E Heater 28 As Req d MTW 16 Gauge Red 29 As Req d MTW 16 Gauge Black 0 As Req d MTW 16 Gauge Green 2 N-E Transformer 12¹ ₂' Line Cord, #16/ Type 50 Neoprene 4 4 Ring Terminal 6 1 Component Mounting Panel 7 N-E Fuse Buss 9 R VE0 Ref. Electrical Box (see Main Assembly) 9 As Req d MTW 12 Gauge Black 40 Connector 258-6A Victaulic Factory Representatives and Distributor Stocks Worldwide Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without obligation. 9 RP Rev.A 7/99 Registered Trademark of Victaulic Copyright 1999 Victaulic Printed in U.S.A.