CENTURY 614 WRECKER FORMULA IIT INSTALLATION, OPERATION, MAINTENANCE & PARTS

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1 CENTURY L E G E N D A R Y L E A D E R S H I P OWNER'S MANUAL 614 WRECKER FORMULA IIT INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. CENTURY Miller Industries Towing Equipment Inc Hilltop Drive FORM NO Ooltewah, Tennessee REV. A 04 / 02 Phone (423) FAX (423) PRICE $25.00

2 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee SERIAL NUMBER Telephone (423)

3 Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the CENTURY 614 Wrecker / Formula II T Underlift that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your CENTURY 614 Wrecker / Formula II T Underlift in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer s Parts Department. 1. Manual Number & Date of Publication 2. Manual Page Number 3. Page Title 4. Reference Number of Part Desired 5. Part Number 6. Part Description 7. Quantity of Part Desired Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner without delay. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability. VI-1

4 BODY ASSEMBLY VI-2

5 BODY ASSEMBLY TOOL CMPT LATCH PLAIN SCREW, #8-32 X 1/2" RD HD PH MCH SS SCREW, #10-24 X 1/2" OVAL HD SS HEX NUT & STAR WASHER, # NAMEPLATE, CENTURY, PLASTIC MOUNTS, TUNNEL TOOL BOX ANGLE, FRONT MTG ANGLE, REAR MTG ANGLE, MTG TAILGATE ANGLE, LT MUDFLAP MTG ANGLE, RT MUDFLAP MTG KIT, HARDWARE, BODY MTG /8"-11 X 2.25" HHCS GR5 ZP /8"-11 NYLOK HEX NUT ZP KIT, MUD FLAP MUD FLAP, 820 EXP /8"-16 X 1.25" HHCS GR5 ZP /8"-16 NYLOK HEX NUT ZP BRACKET, REAR CLEAR LIGHT LT BRACKET, REAR CLEAR LIGHT RT BAR, MUDFLAP KIT, D-RING D-RING 21 2 BA0259 PIN, D-RING 22 2 HD0106 1/4" X 1.75" SPRING PIN ZP KIT, STORAGE TUBE GR400 RUBBER CATCH HOOD, HD 8" #10-32 X 1" RD HD MCH HD SCR ZP /4"-20 X 1" HHCS GR5 ZP #10-32 NYLOK HEX NUT ZP /4"-20 NYLOK HEX NUT ZP /4" FLAT WASHER ZP TUBE, STORAGE, 552 L-ARM KIT, LIGHT SWRK SEALED MARKER LIGHT, RED KIT, LIGHT SWRK (cont'd) STOP & TURN LIGHT, RED BACKUP LIGHT, CLEAR MARKER (SEALED), AMBER GROMMET, MARKER FOR 2.5" GROMMET, TAILLIGHT KIT, SAFETY CHAIN, F CHAIN ASSEMBLY, 5/16" TRANS X 12' /8"-16 X 1.25" HHCS GR5 ZP /8"-16 NYLOK HEX NUT ZP /8" FLAT WASHER ZP BODY ASSEMBLY, 614 W/15K WINCHES PLUG, 1" DIA HOLE D CATERPILLER GROMMET, 1/2" CATERPILLAR GROMMET, 1/4" /4"-20 X 3/4" HHCS GR5 ZP /4"-20 X 1" HHCS GR5 ZP /4" J TYPE TINNERMAN ACCESS COVER ACCESS COVER, REAR MUDGUARD, CONTROL STATION BODY WELDMENT HARDWARE, FENDERETTE /4"-20 X 3/4" HHCS GR /4"-20 NYLOK HEX NUT /4" RIVET BTT 84 SS KIT, DOOR CHECK " DOOR CHECK & HOLD BACK /4"-20 X 1/2" HHCS GR5 ZP /4"-20 X 1" HHCS GR5 ZP /4"-20 NYLOK HEX NUT ZP /4" HELICAL LOCKWASHER ZP HB139 KIT, FENDERETTE 56 2 SS827 FIBERGLASS FENDERETTE VI-3

6 FORMULA IIT UNDERLIFT ASSEMBLY VI-4

7 FORMULA IIT UNDERLIFT ASSEMBLY HARDWARE, MTG F /8"-11 X 2-1/4" HHCS GR5 ZP /8"-11 X 4" HHCS GR5 ZP /8"-11 NYLOK HEX NUT ZP /8" FLATWASHER ZP PLATE, W/L FRAME SPACER TUBE, SPACER- FI W/L W/L ASSEMBLY - FII/T GREASE FITTING, ALEMITE SLIDE PAD CYL HYD LT TILT FIII CYL HYD RT TILT FIII /4"-20 X 2" HHCS GR5 ZP /8"-16 X 3.5" HHCS GR5 ZP /8"-24 X 5/8" FLAT HEAD /4"-20 NYLOK HEX NUT GR5 ZP /8"-16 NYLOK HEX NUT GR5 ZP THRUST WASHER, 6500 W/L PIN, EXT CYL BASE PIN, LIFT CYL BASE PIN, LIFT CYL (ROD) PIN, TILT CYL (ROD) STOP PLATE, OUTER BOOM OUTER BOOM WELDMENT, FII/T W/L FRAME, FII/T INNER BOOM ASSEMBLY-FII/T LIFT CYLINDER ASSEMBLY UPPER LINK ASSEMBLY, FII/T CROSSBAR ASSEMBLY (56") W/CNTR BORE W/L ASSEMBLY - FII/T (cont'd) 24 2 HD67B PIN, UPPER LINK 25 2 HD68B PIN, LOWER LINK INNER BOOM ASSEMBLY-FII/T GREASE FITTING, 90 DEG SLIDE PAD CYL, HYD EXT, F6500 W/L AL BRONZE BUSHING /8"-16 X 1.5" HEX SKT SET /8"-16 NYLOK HEX NUT ZP PIN, EXTEND CYL, ROD INNER BOOM WELDMENT LIFT CYLINDER ASSEMBLY GREASE FITTING, ALEMITE CYL HYD LIFT, FII UPPER LINK ASSEMBLY, FII/T BEARING, GARMAX GM ARM UPPER LINK WELDMENT, FII/T CROSSBAR ASSEMBLY (56") W/CNTR BORE GREASE FITTING, 1/4"-28 STRAIGHT COMP. SPRING, CROSSBAR, FI /16" DIA STEEL BALL SPACER, DETENT BALL SPRG SCREW, CROSSBAR RETAINER INNER CROSSBAR WELDMENT, PIVOT PIN WELDMENT, 6500 W/CNTR BORE VI-5

8 FORMULA IIT UNDERLIFT HYDRAULICS VI-6

9 FORMULA IIT UNDERLIFT HYDRAULICS KIT, SOLENOID VALVE FIIT FITTING, CONNECTOR 6MJ-8MB SOLENOID VALVE HOSE ASSEMBLY, 45" HOSE ASSEMBLY, 29" VALVE ASSEMBLY, MOTOR SPOOL FITTING, CONNECTOR 6MJ-8MB FITTING, SWV NUT RUN TEE 3/8" JIC VALVE, 3 SPOOL VALVE, 4 SPOOL PARKER INNER BOOM ASSEMBLY, FII/T FITTING, CONNECTOR 6MJ-6MB CYL HYD EXT F6500 W/L W/L ASSEMBLY - FII/T FITTING, TEE 3/8" JIC HOSE ASSEMBLY, 81" HOSE ASSEMBLY, 119" FITTING, HYD 6MJ-6MB HOSE ASSEMBLY, 65" HOSE ASSEMBLY, 45" CYL HYD LT TILT FIII CYL HYD RT TILT FIII LIFT CYLINDER ASSEMBLY FITTING, HYD 6MJ-6MB CYL HYD LIFT, FII VI-7

10 OUTER CROSSTUBES & LIFT ADAPTERS VI-8

11 OUTER CROSSTUBES & LIFT ADAPTERS CROSSBAR & RESTRAINT ASSEMBLY TIRE RESTRAINT BELT EXT TIRE RESTRAINT ASSEMBLY DECAL-SAFETY CHAIN WARN DECAL-CHAIN ATTACHMENT 5 2 BA0603 HOOK, RATCHET RESTRAINT, TIRE & DECAL LH DECAL, RATING 6000 LB. L-ARM TIRE RESTRAINT, MEDIUM RESTRAINT, TIRE & DECAL RH DECAL, RATING 6000 LB. L-ARM TIRE RESTRAINT, MEDIUM SLIDE-IN, LT OUTER CROSSTUBE GREASE FITTING, ALEMITE SPRING, PLNG PIN, CROSSBAR FI ALUMINUM T HANDLE, 5/8" X 1-1/4" DECAL, SAFETY CHAIN WARNING PIN, PLUNGER OUTER CROSSTUBE, LH SLIDE-IN RT OUTER CROSSTUBE GREASE FITTING, ALEMITE SPRING, PLNG PIN, CROSSBAR FI ALUMINUM T HANDLE, 5/8" X 1-1/4" DECAL, SAFETY CHAIN WARNING PIN, PLUNGER OUTER CROSSTUBE, RH HANDLE ASSEMBLY, RIGHT KNOB, W/L CROSSBAR CONTROL /8"-16 HEX NUT JAM /32" X 1" ROLL PIN /16" X 1-5/8" ROLL PIN HANDLE, PLUNGER PIN FORK, LIFT & ADAPT PKG FORK, SHORT, 3" OPNG FORK, MED, 3" OPNG FORK, LONG, 3" OPNG ALUM T HANDLE, 5/8" X 1-1/4" DECAL, SAFETY CHAIN WARNING ADAPTER, LIFT FORK 3 1/2" HANDLE ASSEMBLY, LEFT KNOB, W/L CROSSBAR CONTROL /8"-16 HEX NUT JAM /32" X 1" ROLL PIN /16" X 1-5/8" ROLL PIN HANDLE, PLUNGER PIN VI-9

12 614 WRECKER ASSEMBLY VI-10

13 614 WRECKER ASSEMBLY WRECKER ASSEMBLY W/15K WINCHES GREASE FITTING, ALEMITE CATERPILLER GROMMET, 1/2" (Not Shown) CYL HYD LIFT, WINCH, LEFT DP 15,000 LB WINCH, RIGHT DP 15,000 LB /8"-16 X 3" HHCS GR /8"-11 X 1-3/4" HHCS GR /8"-16 NYLOK HEX NUT /8"-11 NYLOK HEX NUT /8" FLATWASHER PIN, LIFT CYL PIVOT TRIM, FLEXIBLE (Not Shown) SHAFT, BOOM PIVOT PIN, LIFT CYL DIP STICK WELDMENT WRECKER FRAME WELDMENT W/15K SCREW, 5/8"-11 X 2-1/4" HEX HD CAP GR NUT, 5/8"-11 NYLOK HEX WASHER, 5/8" FLAT BOOM ASSEMBLY SNAP RING, 1" GREASE FITTING, ALEMITE GREASE FITTING - 90 DEG SLIDE PAD CYL HYD, EXT /4"-20 X 5/8" HHCS GR /4" HELICAL LOCKWASHER PAD RETAINER, BOLT-ON PIN, EXT CYL BASE PIN, EXT CYL ROD OUTER BOOM WELDMENT INNER BOOM WELDMENT BOOM END SWIVEL ASSEMBLY WIRE ROPE, 1/2" X 6 X 37 IWRC (NOT SHOWN) VI-11

14 614 WRECKER HYDRAULICS VI-12

15 614 WRECKER HYDRAULICS FITTING, CONNECTOR 8MJ-8MB FITTING, HYD CONNECTOR 6MJ-8MB FITTING, ELBOW 6MJ-4MP FITTING, ELBOW STREET 4MP-4FP HOSE ASSEMBLY, 53" LG FITTING, ELL, 8MJ - 8MB FITTING, CONNECTOR FITTING, ELB 6MJ-8MB CYL HYD, EXT HOSE ASSEMBLY, 65" HOSE ASSEMBLY, 131" FITTING, ELL 8MJ-8MB 90LL HOSE ASSEMBLY, 54" VALVE, 3 SPOOL FITTING, CONNECTOR VALVE, 4 SPOOL PARKER FITTING, ELBOW 6MJ-6MB90LL CYL HYD LIFT, WINCH, LEFT DP 15,000 LB WINCH, RIGHT DP 15,000 LB VI-13

16 CONTROL & CROSSROD ASSEMBLY VI-14

17 CONTROL & CROSSROD ASSEMBLY KIT, CONTROL KNOB (DUAL) KNOB, CABLE (IN-OUT) KNOB, BOOM (UP-DOWN) KNOB, -BOOM (IN-OUT) KNOB, W/L TILT (UP-DOWN) KNOB, W/L (IN-OUT) KNOB, W/L LIFT (UP-DOWN) KIT, CONTROL (DUAL) GROMMET, SPLIT PLASTIC /4"-20 X 3/4" HHCS GR5 ZP /4" U TYPE TINNERMAN /8"-16 HEX JAM NUT /8"-16 NYLOK HEX NUT ZP /8"-16 HEX NUT JAM ZP /4" HELICAL LOCKWASHER ZP /16" X 5/8" CLEVIS PIN /16" X 1-1/4"COTTER PIN SS /8" X 3/4" COTTER PIN ROD, CONTROL ANGLE, CROSS CONTROL CHANNEL, CROSSROD BEARING LEVER, CONTROL CROSSROD, WRECKER FI CROSSROD, WHEEL LIFT FI ARM, CONTROL ROD, SHIFTER WELDMENT ROD, SHIFTER WELDMENT ROD, SHIFTER WELDMENT VI-15

18 PUMP, VALVE & FILTER HYDRAULICS VI-16

19 PUMP, VALVE & FILTER HYDRAULICS HOSE BARB, 12C4-12MP CLAMP, HOSE 1" RETURN LINE FILTER ASSEMBLY STREET ELBOW, 3/4" HOSE ASSEMBLY, 120" CATERPILLER GROMMET, 1/2" HOSE, 3/4" RETURN GATES RAW MAT SUCTION HOSE, 1-1/4" ID PUMP, BI-ROTATIONAL KIT, SOLENOID VALVE FIIIT FITTING, CONNECTOR 6MJ-8MB SOLENOID VALVE HOSE ASSEMBLY, 36" VALVE ASSEMBLY, MOTOR SPOOL FITTING, ELBOW 12MB-12FP FITTING, ELBOW 8MJ-8MB FITTING, ELBOW 8MJ-12MB FITTING, CONNECTOR 8MJ-12MB VALVE, 3 SPOOL VALVE, 4 SPOOL PARKER KIT, SUCTION LINE FITTINGS HOSE CLAMP, 1" - 2-1/4" /4" NPT PIPE PLUG, MALE PIPE NIPPLE, 1-1/2" X 3" BALL VALVE FITTING, HOSE BARB, 1-1/4" PIPE, ELBOW, STREET 1-1/2" BUSHING, 1-1/2" MP- 1-1/4" FP KIT, PUMP FITTINGS HOSE CLAMP, 1" - 2-1/4" FITTING, ELBOW 8MJ-12MB FITTING, ADAPTER 16MB-12FB HOSE BARB, 20C4-20FJX FITTING, ELBOW, 20MJ-16MB /2"-13 X 1-1/2" HHCS GR5 ZP /2" HELICAL LOCKWASHER ZP IN CAB / REMOTE CONTROL (NOT SHOWN) CABLE TIE T120R BLK FITTING, HP CARRY-OVER CLAMP WIRE, TINNERMAN SWITCH BOX, IN CAB - DT HARNESS, GROUND RECEPTACLE BOOT HAND CONTROL ASSEMBLY HARNESS, WIRING HARNESS, WIRING /4"-20 X 1-1/4" RD HD SLT SCR /16"-18 X 3" HHCS GR5 ZP /8"-16 X 1" HHCS GR5 ZP /4"-20 NYLOK HEX NUT ZP /16"-18 NYLOK HEX NUT ZP /8"-16 NYLOK HEX NUT ZP /16" FLATWASHER ZP /4" RIVET AD810BS PLATE, SWITCH PANEL PLATE, GASKET MOUNTING VI-17

20 HYDRAULIC CYLINDERS CYL HYD, EXT SEAL KIT, CYL HYD, EXT CYL HYD EXT F6500 W/L SEAL KIT, CYL HYD EXT F6500 W/L CYL HYD LT TILT FIII SEAL KIT, CYL HYD LT TILT FIII CYL HYD RT TILT FIII SEAL KIT, CYL HYD RT TILT FIII CYL HYD LIFT, FII SEAL KIT, CYL HYD LIFT, FII CYL HYD LIFT, SEAL KIT, CYL HYD LIFT, 614 VI-18

21 BOOM END SWIVEL ASSEMBLY SWIVEL ASSEMBLY, BOOM END /2" EXT RETAINING RING SHEAVE, 6" COMPLETE GREASE FITTING, ALEMITE /4"-20 X 1/2" HHCS GR5 ZP /4" HELICAL LOCKWASHER ZP RETAINER, SHEAVE SHAFT WASHER, SPACER SHAFT, SHEAVE SWIVEL, BOOM END GUIDE ASSEMBLY, CABLE U GUIDE ASSEMBLY, CABLE U U BOLT, 3/8" /8"-16 NYLOK HEX NUT ZP /8"-16 HEX NUT JAM ZP BODY, CABLE GUIDE VI-19

22 HARDWARE & ELECTRICAL KITS KIT, HARDWARE HOSE MOUNTING CABLE TIE, T120R BLK 15-1/4" CLAMP, 1" HOSE INSULATED CLAMP, 1-1/2" HOSE /4"-20 X 1.50" SLOTTED /4"-20 HEX NUT ZP /4" FLAT WASHER ZP /4" HELICAL LOCKWASHER ZP KIT, BACKUP ALARM WIRE, 16 GA, RED" CONNECTOR, WIRE (BLUE 7520) HEAT SHRINK TUBE - IN.MELT (BLACK) BACKUP ALARM, ECCO MS /4"-20 X 1.25" HHCS /4"-20 NYLOK HEX NUT ZP INSTR. INSTL. BACKUP ALARM KIT, WIRING SWRK HARNESS, WORK LIGHT HARNESS, 4-POLE SOCKET HARNESS, BACKUP ALARM JUNCTION BOX, 10 POLE HARNESS, BODY, SWRK HARNESS, FRONT MARKER HARNESS, TAILLIGHT KIT, HARDWARE WIRING CABLE TIE, T120R BLK 15-1/4" #10 RING CONNECTOR GA HEAT SHRINK TUBE - IN.MELT (BLACK) CABLE TIE, 7" 50 LB ADHESIVE BACK TIE MOUNT ELEC. GREASE, 2 OZ TUBE /4"-20 X 3/4" THRD CUT HEX KIT, ELECTRICAL BOX 4 HD0329 1/4"-20 X 1" CARRIAGE GR JUNCTION BOX (GRAY) 6 POLE /4"-20 HEX NUT ZP /4" HELICAL LOCKWASHER ZP INSTR., ELEC BOX ELECTRICAL BOX VI-20

23 HARDWARE & ELECTRICAL KITS PREPACK, CENTURY SWRK LICENSE PLATE BRACKET (LT0117) CABLE TIE, T120R BLK 15-1/4" LICENSE PLATE ILLUMINATOR LIGHT, 3 BAR ( ) SKUFF PAD, SAFETY CHAIN SAFETY VIDEO AMP CIRCUIT BREAKER INSTR-PAINTING MARKER BRACKET LT0117K KIT, HARDWARE LICENSE PLATE MTG /4"-20 X 3/4" MACH SCREW /4"-20 HEX NUT ZP /4" HELICAL LOCKWASHER ZP VI-21

24 NOTES

25 NOTES

26 CENTURY Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee (423)