MODEL 810 INTRUDER INSTALLATION, OPERATION, MAINTENANCE & PARTS

Transcription

1 OWNER'S MANUAL MODEL 810 INTRUDER INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities. Miller Industries Towing Equipment Inc Hilltop Drive FORM NO Ooltewah, Tennessee / 2000 Phone (423) ï FAX (423) PRICE $25.00

2 LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE. Miller Industries Towing Equipment Inc Hilltop Drive Ooltewah, Tennessee SERIAL NUMBER Telephone (423)

3 REPLACEMENT PARTS VI-1

4 SUBFRAME ASSEMBLY VI-2

5 SUBFRAME ASSEMBLY ID PART NO NO DESCRIPTION QTY RUBBER TEE MOUNTS VALVE, 5 SPOOL w/counter BALANCE SEALING TRIM 8 FT SCREW, 1/4"-20 X 5/8" HEX HD CAP SCREW, 1/4"-20 X 1" HEX HD CAP SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 1/2"-13 X 1-1/4" HEX HD CAP SCREW, 1/2"-13 X 4" HEX HD CAP NUT, 1/4"-20 NYLOK HEX NUT, 5/16"-18 NYLOK NUT, 1/2"-13 NYLOK WASHER, 1/4" FLAT LOCKWASHER, 1/4" WASHER, 5/16" FLAT LOCKWASHER, 3/8" WASHER, 1/2" FLAT WASHER, 1/2" X 2" FLAT WASHER, 3/4" FLAT PLUG, DECK PLATE TRAILER CONNECTOR PLUG, 4-PIN SCREW, 5/16"-18 X 1-1/2" FL HD SKT HYDRAULIC TANK ASSEMBLY GUIDE PAD, VERTICAL BOOM PIN WELDMENT, BOOM LIFT CYLINDER COVER PLATE (REAR) TOOL BOX MOUNTING (FRONT) TOOL BOX MOUNTING (REAR) WELDMENT, D.C.V. PANEL (FRONT) WELDMENT, SUBFRAME LIFT CYLINDER 1 31 HD1447 WING NUT, 1/4"-20 4 VI-3

6 BODY ASSEMBLY VI-4

7 BODY ASSEMBLY ID PART NO NO DESCRIPTION QTY FLANGE BUSHING, 1/2" X 5/8" X 1/2" MARKER LIGHT, CLEARANCE TAIL LIGHT, STOP TURN BACK UP LIGHT GROMMET, TAIL LIGHT SCREW, #10-3/4" PAN HD SELF TAPPING SCREW, 1/4"-20 X 1" SCREW, 5/16"-18 X 1" SCREW, 3/8" /4" NUT, #10-32 NYLOK NUT, 5/16"-18 NYLOK NUT, 3/8"-16 NYLOK LOCKWASHER, 1/4" WASHER, 5/16" FLAT WASHER, 3/8" FLAT BS DOME LIGHT, TOOL COMPARTMENT MARKER LIGHT, CLEARANCE RED GROMMET, ROUND LIGHT MARKER LIGHT, CLEARANCE AMBER SCREW, #10-32 X 5/8" PAN HD MACHINE ROTARY LATCH GASKET, ROTARY LATCH BACK UP STRIP, MUD FLAP COVER PLATE WELDMENT, DOOR BRACKET, MUD FLAP SLOPING COVER, LH SLOPING COVER, RH (NOT SHOWN) WELDMENT LH, INSIDE SKIRT WELDMENT RH, INSIDE SKIRT (NOT SHOWN) WELDMENT LH, BODY WELDMENT RH, BODY COVER PLATE, HYDRAULIC TANK WELDMENT, HINGE PIN MUD FLAP WASHER PLATE WELDMENT, STRIKER PIN 2 38 GV57 RUBBER GROMMET 2 39 HD0499 SCREW, 1/4"-20 X 1/2" SKT HD CAP 4 VI-5

8 BOOM ASSEMBLY VI-6

9 BOOM ASSEMBLY ID PART NO NO DESCRIPTION QTY GREASE FITTING, 1/4" TIE DOWN STRAP, 15" GREASE FITTING, 1/8" NPT SPRING, HOSE TENSIONER TIMBREN SPRING WINCH, RAMSEY SCREW, 1/4"-20 X 1-1/4" HEX HD CAP SCREW, 1/4"-20 X 1" HEX HD CAP SCREW, 1/4"-20 X 2" HEX HD CAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 3/8"-16 X 3" HEX HD CAP SCREW, 1/2"-13 X 2-1/2" HEX HD CAP SCREW, 1/2"-13 X 1-1/4" SKT HD SCREW, 3/4"-10 X 2-1/2" HEX HD CAP NUT, 1/4"-20 NYLOK NUT, 3/8"-16 NYLOK NUT, 3/4"-10 NYLOK WASHER, 1/4" FLAT LOCKWASHER, 1/4" WASHER, SHIM 1-1/2" X WASHER, SHIM 1-1/2" X WASHER, SHIM 1-1/2" X WASHER, 3/8" FLAT LOCKWASHER, 3/8" LOCKWASHER, 1/2" WASHER, 1/2" FLAT WASHER, 5/8" FLAT WASHER, 3/4" FLAT SHOULDER BOLT, 5/8" X 1-1/4" COVER PLATE SHEAVE ASSEMBLY PIN WELDMENT, UPPER LIFT CYLINDER BOOM PIVOT PIN WELDMENT STOP, FOUR POSITION SMALL SHEAVE, GROOVED RETAINING ANGLE, HOSE WINCH SPACER PLATE TENSIONER COVER WELDMENT TENSIONER BRACKET WELDMENT MAIN BOOM ELEMENT PIN, STINGER PIVOT PIN, UPPER TILT CYLINDER FOLD CYLINDER BEARING, 1/2"-1/2" X 1-3/4" X 3/16" FLG RETAINING RING, 2-3/4" EXTERNAL RETAINING RING, 1-1/4" EXTERNAL HD RETAINING RING, 1-1/2" EXTERNAL HD 1 VI-7

10 BOOM / WINCH HYDRAULICS VI-8

11 BOOM / WINCH HYDRAULICS ID PART NO NO DESCRIPTION QTY CONNECTOR, 6MJ-6MB CONNECTOR, 6MJ-10MB CONNECTOR, 6MJ-6MBL WINCH, RAMSEY VALVE, 5 SPOOL LIFT CYLINDER HOSE, 36" HOSE, 36" HOSE, 29" 2 VI-9

12 WHEEL LIFT ASSEMBLY VI-10

13 WHEEL LIFT ASSEMBLY ID PART NO NO DESCRIPTION QTY GREASE FITTING, 1/4" NIPPLE, 1/4" INSULATED HOSE CLAMP PAD, UPPER STINGER PAD, LOWER STINGER EXTEND CYLINDER, STINGER CYLINDER, CLAW PIVOT BEARING, CROSSBAR SCREW, 1/4"-20 X 5/8" HEX HD CAP SCREW, 5/16"-18 X 1" HEX HD CAP SCREW, 3/8"-16 X 1-1/2" SET SCREW, 3/8"-16 X 5/8" SKT HD SUNK SCREW, 3/8"-16 X 1/2" SET SCREW, 5/16"-18 X 1/2" HEX HD CAP SCREW, 3/8"-16 X 3/4" FL HD SKT NUT, 3/8"-16 NYLOK HALF NUT, 5/8"-11 FLEXLOK LOCKWASHER, 1/4" WASHER, 5/16" FLAT LOCKWASHER, 5/ WASHER, SHIM 1-1/2" X WASHER, SHIM 1-1/2" X WASHER, SHIM 1-1/2" X WASHER, 5/8" FLAT COTTER PIN, 1/8" X 1-1/4" CLEVIS PIN, 5/8" X 1-1/2" SCREW, 1/4"-20 X 1/2" FLAT HD SKT SCREW, 1/4"-20 X 1/2" SKT BUTTON HD SCREW, 5/8"-11 X 5-1/2" HEX HD CAP PIN, STINGER EXTEND CYL REAR MTG PIN, STINGER EXTEND CYL FRONT MTG THRUST WASHER STOP PLATE, STINGER ASSEMBLY PIN, CLAW CYLINDER ROD END SPACER PLATE, STINGER ASSEMBLY ARM WELDMENT, CROSSBAR ASSEMBLY L.H ARM WELDMENT, CROSSBAR ASSEMBLY R.H PIN WELDMENT, CLAW ARM PIVOT STINGER PIVOT, PIN WELDMENT CROSSBAR WELDMENT, EXPRESS LOAD INNER STINGER WELDMENT FLANGE BEARING, 3/16" RETAINING RING, 5/8" SMALL SHEAVE, GROOVED HOSE COVER WELDMENT SLEEVE OUTER STINGER WELDMENT PIN WELDMENT, LOWER TILT CYLINDER 1 46 E PIVOT BEARING, CLAW ARMS 2 47 HD0106 ROLL PIN, 1/4" X 1-3/4" 2 VI-11

14 WHEEL LIFT HYDRAULICS VI-12

15 WHEEL LIFT HYDRAULICS ID PART NO NO DESCRIPTION QTY ELBOW, 6MJ-6FJX CONNECTOR, 6MJ-6MB CONNECTOR, 6MJ-6MBL CYLINDER CONNECTOR, 6MJ-6MBR 1/32" ORFICE CYLINDER, SWING L-ARM HOSE, 10-3/4" HOSE, 17" VALVE, 5 SPOOL PARKER FOLD CYLINDER HOSE, 99" HOSE, 132" HOSE, 77" HOSE, 77" HOSE, 157" 2 16 FC41 ELBOW, 3/8" JIC 90 BULK HD 2 17 HC1291 CONNECTOR, 4MJ-4MB 6 VI-13

16 PRIMARY HYDRAULICS VI-14

17 PRIMARY HYDRAULICS ID PART NO NO DESCRIPTION QTY CONNECTOR, 8MJ-12MP RUN TEE, 8MJ-8FJX-8MJ CONNECTOR, 8MJ-6MB VALVE, 5-SPOOL PARKER CONNECTOR, 1-1/4 X 1-1/4" SCREW, 5/16"-18 X 2-3/4" HEX HD CAP LOCKWASHER, 5/16" HELICAL PIPE PLUG PIPE PLUG, 3/4" NPT BARB, 1 NPT X 1/4" HOSE CLAMP BREATHER CAP ELEMENT FILTER ASSEMBLY w/element TANK WELDMENT HOSE MAIN PRESSURE HOSE SUCTION HOSE, 120" 10 FT VI-15

18 SWIVEL ASSEMBLY ID PART NO NO DESCRIPTION QTY SWIVEL ASSEMBLY GREASE FITTING, 1/4" WINCH CABLE, 3/8" X 7' SHEAVE HOUSING PIN SHEAVE CABLE GUIDE RETAINING RING, 1" HD 2 VI-16

19 NOTES

20 Miller Industries Towing Equipment Inc Hilltop Drive ï Ooltewah, Tennessee ï (423)