OPERATION AND MAINTENANCE MANUAL WASP, Inc. United Airlines Shock Mount Cargo Cart Model No. A03439D

Transcription

1 OPERATION AND MAINTENANCE MANUAL WASP, Inc. United Airlines Shock Mount Cargo Cart Model No. A03439D

2 WASP RECORD OF REVISIONS REV. ISSUE DATE BY REV. ISSUE DATE BY NO. DATE INSERTED NO. DATE INSERTED Original 001 Nov. 27/ July 29/ Jan. 12/06

3 LIST OF EFFECTIVE PAGES SECTION PAGE DATE R List of Effective Pages 3 Jan. 12/06 R Table of Contents 4 Sept. 10/97 Warranty 5 R Specifications 6 Nov. 02/98 R Introduction-Operation 7 Nov. 18/97 R Maintenance 8 Jan. 12/06 Illustrated Parts List 9 May 13/96 R Illustration (Running Gear Assembly) 10B Nov. 09/98 R Parts List 10 Nov. 09/98 Illustration (Main Assembly) 11B May 13/96 R Parts List 11 July 29/04 R Illustration (Hub & Spindle Assembly) 12A Nov. 27/02 R Parts List 12 Nov. 27/02 R Illustration (Curtain Assembly) 13B July 15/98 R Parts List 13 July 24/98 R Illustration (Hitch Assembly) 14A Nov. 02/98 R Parts List 14 Nov. 02/98 Notes 15 List of Effective Pages Jan. 12/06 Page 3

4 TABLE OF CONTENTS PAGE Title Page Record of Revisions List of Effective Pages Table of Contents Warranty 5 Specifications 6 Introduction-Operation 7 Maintenance 8 Illustrated Parts List 9 Illustration (Running Gear Assembly) 10B Parts List 10 Illustration (Main Assembly) 11B Parts List 11 Illustration (Hub & Spindle Assembly) 12A Parts List 12 Illustration (Curtain Assembly) 13B Parts List 13 Illustration (Hitch Assembly) 14A Parts List 14 Notes 15 Table of Contents Sept. 10/97 Page 4

5 WARRANTY WASP, Inc. warrants, to the original purchaser only, each of its new products to be free from defects in material and workmanship under normal and recommended use and service, subject to the conditions and qualifications herein set forth. The obligation of WASP, Inc. hereunder is limited to the repair or replacement of those parts which WASP, Inc., at it's sole discretion, determines to have failed as a result of defects in material or workmanship within a period of twelve (12) months after the date of purchase. No warranty of any kind, statutory implied or other wise is made or shall be imposed upon WASP, Inc. with respect to: 1. Second-hand parts or components. 2. New parts or components which, after shipment from the factory of it's origin, have been subject to operation in excess of the recommended capacities, misuse, negligence, or accident, or have been altered or repaired in any manner not authorized by WASP, Inc. 3. Tires, batteries, motors, electrical controls, etc. except that WASP, Inc. agrees to make available to the first user whatever Warranty benefits may be made available to WASP Inc. for these purchased components. This warranty does not apply to failures resulting from the use of attachments not sold or approved by WASP, Inc. WASP, Inc. will repair, or at it's option replace any part of its new products which under normal use and service fail to conform to this Warranty, providing that such part shall be returned to WASP, Inc. or to an Authorized Representative or Dealer of WASP, Inc. transportation charges prepaid. This Warranty is express in lieu of any other Warranties, expressed or implied, including any Warranty of merchantability or fitness for a particular purpose. This Warranty shall immediately become void if any service other than normal maintenance, is performed by anyone other than an authorized WASP Representative or Dealer; or if any alteration or modification is made without the prior consent of WASP, or if, in the sole discretion of WASP, Inc., the failure is due to abuse or neglect in the operation or maintenance of the product due to failure to follow the provisions set forth in the Operator's Manual. For Warranty Help Call Ask For Warranty Department. Warranty Page 5

6 SPECIFICATIONS Weight lbs. Overall Length (Towbar Up) " Overall Width " Box Width... 56" Overall Height... 79" Bed Height " Box Opening (Length) " Box Opening (Height) " Bed... Smooth V-Floor Split for Drainage Steering... Fifth Wheel Type with Timken Bearing Pivot Brakes...Manual Towbar Actuated Rear Wheel Brakes Rear Hitch... Cone Hitch Tires x 8, 3-Stage Solid Hubs...5 bolt, 5" B.C. with 1.38" x 1.06" Bearing Towbar...41" with 3" ID Lunette Capacity lbs. Specifications Nov. 02/98 Page 6

7 INTRODUCTION This manual contains specifications, operation, maintenance, and parts ordering information. Throughout this manual, the use of the terms Left, Right, Front, and Rear must be understood to avoid confusion. Left and Right indicate the left and right sides of the trailer when facing the rear hitch of the trailer. When ordering parts, always specify the trailer Serial No., which is stamped on the name plate attached to the front end of the trailer. OPERATION Parking Brake: The trailer is equipped with a manual towbar actuated parking brake. To activate the parking brake, raise the towbar to the vertical position until it latches. To release the parking brake, pull up the parking brake latch while pushing in on the top of the towbar. When the towbar unlatches, lower it and release the latch. CAUTION When towing carts in trains, avoid extreme sharp turns. Carts may contact each other and cause damage!! Introduction-Operation Nov. 18/97 Page 7

8 MAINTENANCE Tires: If replacement is necessary, the tires can be removed by first lifting the side of the trailer. The tires can then be removed by removing the four bolts, and sliding the tire off. Hubs: The wheel hub bearings have been packed at the factory with wheel bearing grease. Every twelve (12) months the hubs should be repacked. Vertical Spindle Housing: The spindle housing bearings have been packed at the factory. Every twelve (12) months the hub should be lubed through the grease zerk provided in the hub. Parking Brake: To adjust the parking brakes for proper tension, adjust the threads on the eye bolt on the hitch end to the proper tension to achieve the desired brake pressure. Lug Bolts: Lug bolts should be checked and retorqued to 100 ft./lbs., if necessary. Rear Hitch: For proper performance, every 3 months perform the following. A. Clean and check for proper operation. Inspect for worn, damaged or missing parts. Replace as required using only WASP parts. B. Torque 1/2 nuts to 110 ft.-lbs. Maintenance Jan. 12/06 Page 8

9 ILLUSTRATED PARTS LIST The following illustration and parts list should be used to order parts for repairs. When ordering parts, match the item number in the illustration with the item number on the parts list, and then order using the part number following the item number in the parts list. Illustrated Parts List May 13/96 Page 9

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11 RUNNING GEAR ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION R 1 5 H /2 NC x 1-3/4 Lg. Capscrew R 2 21 H /2 NC Nylok Nut 3 1 P009718A Spanner Bushing 4 1 A002026A Towbar Assembly 5 8 H /2 NF Nylok Nut 6 4 P001513A Washer 7 4 H Shock Mount 8 1 W002944D Running Gear Weldment 9 1 P056168A Mod. Capscrew 10 1 H NF Slotted Nut 11 2 H Bearing Cone 12 2 H Bearing Cup 13 2 P001465A Spacer Bushing 14 1 W003347A Pin Flat Weldment 15 1 P009822A Towbar Latch 16 1 W002943C Fifth Wheel Weldment R 17 1 P062496A Mod. Capscrew 18 1 H /4 NC Nylok Nut R 19 8 H /2 NC x 2 Lg. Capscrew GR 8 R 20 1 A002167B Rear Hitch Assembly, See Page H /16 x 2 Lg. Cotter Pin 22 1 H SAE Washer 23 4 H x 8, 3-Stage Solid Tire 24 4 A001782A Rim Assembly R 25 4 A003247A Spindle and Hub Assembly, See Page H /2 Flat Washer R 27 8 H /2 NC x 3-1/4 Lg. Capscrew R 28 1 H /2 NC x 3-1/2 Lg. Capscrew R 29 1 W005587A Cone Hitch Bracket Weldment NOTE: Complete assembly can be ordered by part number A003450D. Running Gear Assembly Parts List Nov. 09/98 Page 10

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13 MAIN ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION 1 1 A003450D Running Gear Assembly, See Page W002938D Box Weldment 3 1 A002027A Cable Assembly 4 1 REF. Metal Serial Tag 5 1 W002941B Brake Weldment 6 2 H Spring 7 4 H Corner Bumper 8 16 H /4 Flat Washer 9 16 H /4 x 1.00 Lg. AB Sheet Metal Screw 10 1 A003976B LH Curtain Assembly, See Page A003977B RH Curtain Assembly, See Page 13 R 12 4 H Dia. Red Reflector R 13 4 H Dia. Amber Reflector 14 2 H Handle 15 8 H /4 NC x 3/4 Lg. FLT HD Capscrew 16 8 H /4 NC Nylok Nut 17 4 P009780A Handle Tab 18 1 H /16 Flat Washer 19 2 P009697A Brake Pivot Sleeve R 20 2 H /8 NC x 1-1/2 Lg. Capscrew 21 2 H /8 NC Nylok Nut 22 4 H /8 Flat Washer 23 1 H /16 NC Nylok Nut 24 2 H Reflective Decal 12 x 24 Avery 25 2 H Reflective Decal 4 x 24 Avery 26 2 H CC Decal 27 2 H Set of 6-digit Numbers Main Assembly Parts List July 29/04 Page 11

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15 HUB & SPINDLE ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION 1 1 P057493A Spindle R 2 1 H Dust Cover 3 1 P002022A Modified Nut 4 1 H /8 x 2 Lg. Cotter Pin 5 1 H Hub Assembly 5A 1 H Bearing Cone 5B 1 H Bearing Cone 5C 1 H Grease Seal 5D 1 H Grease Seal 5E 5 H Lug Nut 5F 1 H /16 Drive Grease Zerk R 5G 1 H OD x.765 ID 9 GA. Washer NOTE: Complete assembly may be ordered by part number A003247A. Hub & Spindle Assembly Parts List Nov. 27/02 Page 12

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17 CURTAIN ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION 1 2 H /8 NC Nylok Nut 2 2 H /8 Flat Washer 3 1 A001650A Curtain Cable Assembly 4 8 H /4 Flat Washer 5 1 P009781A Pipe Hanger R 6 1 A003975B LH Curtain Panel Assembly R 7 1 A003974B RH Curtain Panel Assembly R 8 8 H /4 NC x 3/4 Lg. Capscrew 9 1 A002680A Curtain Pipe Assembly 10 8 H /4 NC Nylok Nut R 11 2 H /2 NC x 3-1/2 Lg. Capscrew 12 2 W002955A Hanger Bracket NOTE: Complete assembly can be ordered by part number A003976B RH or A003977B LH. Curtain Assembly Parts List July 15/98 Page 13

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19 HITCH ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION R 1 1 W003136B Hitch Weldment R 2 1 P050753B Hitch Handle R 3 1 P050754A Extension Spring R 4 1 H /8 x 1-3/32 Clevis Pin R 5 1 H /2 x 1-1/2 Clevis Pin R 6 1 H /8 x 1 Cotter Pin NOTE: Complete assembly may be ordered by part number A002167B. Hitch Assembly Parts List Nov. 02/98 Page 14

20 WASP, INC STATE HWY P.O. BOX 249 GLENWOOD, MN NOTES