TEREX Woodsman 730 BRUSH CHIPPER

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1 Woodsman 730 BRUSH CHIPPER Parts Manual Customer Dealer S/N Frame # Date Woodsman 150 Commerce Drive, Farwell MI 486 Phone: (800) Fax: (989)

2 Flipper Discharge Chute Hand Crank Belt Shield Tongue Yoke Safety Bar Stabilizer Leg Battery Box Fuel Tank Hydraulic Tank Tailgate

3 TABLE OF CONTENTS Chipper Components ITEM PART... NO. QTY DESCRIPTION 4-7 Chipper Drum Feed Wheel and Yoke Down Pressure System Detent Assembly Hydraulic Tank Fuel Tank Discharge Chute Hand Crank Winch lb Hub & Axle lb Hub & Axle Twin Disc 111 Clutch NACD 10 HE Clutch NACD 11.5 HE Clutch Auto Clutch HD Hydraulic System Hydraulic System w/winch Electrical - Trailer System 1V Electrical System Electrical System w/ E Stop Electrical System w/e Stop and Winch Safety Decals English - Spanish Decals # /30/011 AR - As Required 3 NS - Not Shown

4

5 ITEM PART NO. QTY DESCRIPTION Chute Assembly Hand Crank Assembly T Handle Drum Cover Yoke Cover Yoke Complete Mount - Lift Handle Lift Handle Safety Bar Taillight 10a Rubber Grommet Infeed Curtain Tailgate Rubber Pad Hydraulic Tank Fuel Tank Bolt On Fender Rubber Latch Bolt on Battery Box Clutch Cover CHIPPER COMPONENTS Adjustable Tongue Transition Weldment Chute Swivel Base # /30/011 AR - As Required 5 NS - Not Shown

6

7 ITEM PART NO. QTY DESCRIPTION Discharge Weldment Hand Crank Assembly Belt Shield Manual Holder Adjustable Tongue Hydraulic Block Battery Box Bolt on Fender CHIPPER COMPONENTS Tire Axle Yoke & Feed Wheel Assembly Safety Bar Infeed Tailgate Control Arm Assembly Detent Box Complete Plastic Mount - Lift Handle # /30/011 AR - As Required 7 NS - Not Shown

8

9 ITEM PART NO. QTY DESCRIPTION Drum Complete Drum Weldment Drum Shaft Bearings Bushings Drum Shim Knife Knife Stud Stover Flange Nut Key Stock CHIPPER DRUM # /30/011 AR - As Required 9 NS - Not Shown

10

11 ITEM PART NO. QTY DESCRIPTION Complete Assembly Pivot Arm Feed Wheel Mount - Bearing Side Feed Wheel Mount - Motor Side Feed Wheel Weldment Flange Bearing Carriage Bolt Stover Nut Feed Wheel Motor Carriage Bolt Slot Cover Slot Cover Bolt Washer Flat Stover Nut Split Bushing FEED WHEEL & YOKE # /30/011 AR - As Required 11 NS - Not Shown

12

13 DOWN PRESSURE SPRING ITEM PART NO. QTY DESCRIPTION Complete Assembly Lug Weldment Adjustor Plate Spring Stover Nut Spring Sleeve Bottom Lug Weldment # /30/011 AR - As Required 13 NS - Not Shown

14

15 ITEM PART NO. QTY DESCRIPTION Complete Assembly Box Weldment Switch Box Cover Roller Bearing Linkage Linkage Eye Bolt Washer Flat Stover Nut Detent Spring Bolt Washer Bolt Stover Nut Switch Lever Washer Lock Bolt Linkage Spring Washer Flat DETENT ASSEMBLY # /30/011 AR - As Required 15 NS - Not Shown

16

17 ITEM PART NO. QTY DESCRIPTION Complete Assembly Tank Weldment Tank Cap Filter Housing w/filter 3a Drop in Filter Magnetic Plug Washer Lock Bolt Sight Gauge HYDRAULIC TANK ITEM PART NO. QTY DESCRIPTION Complete Assembly Tank Weldment Magnetic Drain Plug Sight Gauge Tank Cap FUEL TANK # /30/011 AR - As Required 17 NS - Not Shown

18 a 18

19 ITEM PART NO. QTY DESCRIPTION Complete Assembly Swivel Base Chute a Rubber Latch (NS) Washer Flat Bolt Stover Nut Chute Sprocket Shim - 1/ Shim - 1/ Bolt 1/ x Stover Nut DISCHARGE CHUTE Bottom Door ( Requires welding ) Spring Retainer Cotter Pin Flipper ( Requires welding ) Hinge Complete Assembly (10/08) # /30/011 AR - As Required 19 NS - Not Shown

20 DRILL INDENT IN SHAFT IN TWO PLACES THAT LINE UP WITH SET SCREWS ON SPROCKET

21 ITEM PART NO. QTY DESCRIPTION Complete Assembly Base Assembly Sprocket Assembly Bottom Shield Adjustor Plate Washer Stover Nut T - Handle Top Shield Bolt Hex Nut HAND CRANK # /30/011 AR - As Required 1 NS - Not Shown

22

23 ITEM PART NO. QTY DESCRIPTION Complete Assembly Winch Housing Pillow Block Bearing Bearing Mount Winch Drum Weldment Bearing Mount Inner Shaft Hydraulic Motor Winch Cover Handle Torque Arm Valve Mount Lock Washer 5/ Bolt 5/16-18 x 3/4 HHCS G5 ZP Flat Washer 3/ Bolt 3/8-16 x 1 1/4 HHCS Bolt 3/8-16 x 1 HHCS G5 ZP Stover Nut 3/ Carriage Bolt 1/-13 x 1 1/ Flat Washer 1/ Lock Washer 1/ Hex Nut 1/-13 G5 ZP Flat Washer 5/ Bolt 5/8-11 x HHCS ZP Winch Assembly Stover Nut 5/8-11 GRD C Fairlead Assembly Bolt 1/-13 x 1 1/ HHCS G8 ZP Stover Nut 1/-13 GRD C Bolt 5/16-18 x 1 HHCS G5 ZP Extension spring # /30/011 AR - As Required 3 NS - Not Shown

24 500 lb Axle

25 ITEM PART NO. QTY DESCRIPTION Grease Seal Cone - Inner Bearing Cup - Inner Bearing DXQ Electric Brake Assembly - Left 4a DXQ Electric Brake Assembly - Right Hub and Drum Studs Cup - Outer Bearing Cone - Outer Bearing Spindle Nut Grease Cup E-Z Lube Rubber Plug for E-Z Lube Spindle Nut Retainer Spindle Washer Nut 500# HUB & BRAKE Backing Plate Assembly LH Actuating Lever Arm 16a RH Actuating Lever Arm Wire Clip Retractor Spring Shoe and Lining Kit Adjustor Assembly Adjusting Screw Spring Magnet Kit Adjustor Slot Plug Wire Grommet Anchor Post Washer Nut Washer Shoe Hold Down Spring # /30/011 AR - As Required 5 NS - Not Shown

26 6000 lb Axle

27 ITEM PART NO. QTY DESCRIPTION 6000# HUB & BRAKE Grease Seal Cone - Inner Bearing Cup - Inner Bearing DXQ Electric Brake Assembly - Left 4a DXQ Electric Brake Assembly - Right Hub and Drum Studs Cup - Outer Bearing Cone - Outer Bearing Spindle Nut Grease Cup E-Z Lube Rubber Plug for E-Z Lube Spindle Nut Retainer Spindle Washer Nut Backing Plate Assembly LH Actuating Lever Arm 16a RH Actuating Lever Arm Wire Clip Retractor Spring Shoe and Lining Kit Adjustor Assembly Adjusting Screw Spring Magnet Kit Adjustor Slot Plug Wire Grommet Anchor Post Washer Nut Washer Shoe Hold Down Spring # /30/011 AR - As Required 7 NS - Not Shown

28

29 ITEM PART NO. QTY DESCRIPTION Key Hub and Back Plate Plate, Friction Plate, Pressure Lever Washer Pin, Clevis Pin, Cotter Pin, Clevis Pin, Cotter Ring, Adjusting Sleeve, Sliding Link Collar, Assembly Spring, Compression Pin 111 Twin Disc Clutch NS Clutch Pack NS Pilot Bearing NS Hub Nut NS Washer # /30/011 AR - As Required 9 NS - Not Shown

30

31 ITEM PART NO. QTY DESCRIPTION Complete Clutch Clutch Pack Bell Housing Name Plate Bolt Grease Fitting Grease Zerk Drive Shaft Main Bearings Bearing Retainer Adjusting Lock Lock Bolt Lock Washer Cross Shaft Woodruff Key Yoke Sub Assy Shifting Lever Output Key Pilot Bearing Nut Locking Washer Clutch Key Grease Fitting Cover Plate Machine Screw NACD 10 HE Clutch # /30/011 AR - As Required 31 NS - Not Shown

32

33 ITEM PART NO. QTY DESCRIPTION NACD 10 HE Clutch Drive Ring Clutch Assembly ( incl ) Clutch Body Facing Plate Pressure Ring Adjusting Plate NS AR Small Part Repair Kit ( incl ) 46* - 1 Lever Spring 47* - 3 Lever 48* - 3 Clevis Pin 49* - 3 Retaining Ring 50* - 1 Lock Bolt 51* - 1 Lock Washer 5* - 1 Adjustment Lock 53* - 6 Link Pin 54* - 3 Clevis Pin 55* - 3 Retaining Pin 56* - 3 Clevis Pin 57* - 3 Retaining Ring 58* - 3 Separator Spring Release Sleeve Release Bearing Sleeve/Brng Assy ( incl and 60) Press Plate Assy ( incl. - 44,45, and 63) Wear Ring * Items available only as part of the above small part repair kit. # /30/011 AR - As Required 33 NS - Not Shown

34

35 ITEM PART NO. QTY DESCRIPTION Complete Clutch Clutch Pack Bell Housing Name Plate Bolt Grease Fitting Jam Nut Grease Fitting Drive Shaft Main Bearings Bearing Retainer Adjusting Lock Lock Bolt Lock Washer Cross Shaft Woodruff Key Yoke Sub Assembly Shifting Lever Output Key Pilot Bearing Nut Locking Washer Clutch Key Grease Tube Grease Fitting NS Headless Setscrew NACD 11.5 HE Clutch * Items available only as part of the above small part repair kit. # /30/011 AR - As Required 35 NS - Not Shown

36

37 ITEM PART NO. QTY DESCRIPTION Drive Ring Clutch Assembly (incl. 36-5) Clutch Body Facing Plate Pressure Plate Adjusting Ring NACD 11.5 HE Clutch NS AR Small Part Repair Kit ( incl. 40-5) 40* - 1 Lever Spring 41* - 3 Lever 4* - 3 Clevis Pin 43* - 3 Retaining Ring 44* - 1 Lock Bolt 45* - 1 Lock Washer 46* - 1 Adjustment Lock 47* - 6 Link 48* - 3 Clevis Pin 49* - 3 Retaining Ring 50* - 3 Clevis Pin 51* - 3 Retaining Ring 5* - 3 Separator Spring Release Sleeve Release Bearing Sleeve/Brng Assembly (incl. -53 and 54) Press Plate Assembly (incl. - 38, 39 and 57) Wear Ring * Items available only as part of the above small part repair kit. # /30/011 AR - As Required 37 NS - Not Shown

38

39 ITEM PART NO. QTY DESCRIPTION Complete Assy. (inc. 1,,3,4,5,8,10,& 11) Bolt 5/16 x 1,Gr Cover - Bearing Retainer Key Shaft Bearing Bolt 9/16-1 x 1 3/4, Gr Lock Washer Housing Snap Ring Housing Pilot Bearing (Perkins, Cat, Cummins) 1a Pilot Bearing (John Deere) Disc Pressure Plate Throw Out Bearing Housing Bolt 3/8-4 x 1 Gr5 (Perkins, Cat, Cummins) 17a Bolt 3/8-16 x 1 Gr5 (John Deere) Lock Washer Bolt M10-1.5x30mm 19a Bolt M10-1.5x45mm (John Deere) 19b Bolt M10-1.5x35mm (Perkins) Lock Washer Diesel Clutch Decal HD1300 AUTO CLUTCH NS AR Complete Auto Clutch # /30/011 AR - As Required 39 NS - Not Shown

40

41 ITEM PART NO. QTY DESCRIPTION - NA 1 Complete Assembly Fork 1a Fork Retainer (NS) Linkage Lever Linkage Bracket Linkage Rod Linkage Rod Rod End Lever Shaft Shaft Housing Grease Zerk Handle Bushing Collar Rocker Ball Nut Pivot Ball Bolt Lock Washer Flat Washer Bolt Lock Nut Lock Nut Boot Alignment Tool Adjustment Tool HD1300 AUTO CLUTCH # /30/011 AR - As Required 41 NS - Not Shown

42 a 5 4

43 HYDRAULICS ITEM PART NO. QTY DESCRIPTION Complete Hydraulic Schematic Hydraulic Motor Hydraulic Cylinder Suction Strainer Gear Pump LH Gear Pump RH Filter Complete 5a Filter Element Base Block (NS) 6a Adjustable Relief Sub Plate Relief Yoke Valve Feed Valve # /30/011 AR - As Required 43 NS - Not Shown

44 a 5 44

45 ITEM PART NO. QTY DESCRIPTION Complete Hydraulic Schematic Hydraulic Motor Hydraulic Cylinder Suction Strainer Gear Pump LH Gear Pump RH Filter Complete 5a Filter Element Base Block (NS) 6a Adjustable Relief Sub Plate Relief Yoke Valve Feed Valve Winch Motor HYDRAULICS w/ WINCH # /30/011 AR - As Required 45 NS - Not Shown

46

47 ITEM PART NO. QTY DESCRIPTION Trailer Electric Schematic Trailer Pig Tail 6 Pole Trailer Receptacle 6 Pole Break Away Safety Switch Magnet Kit 500# and 6000# Trailer Electrical Harness Taillight - Red 6a Taillight - Clear Marker Light License Plate Light Trailer Electrical # /30/011 AR - As Required 47 NS - Not Shown

48 4 4a b 8 3 7a a 4

49 ELECTRICAL ITEM PART NO. QTY DESCRIPTION Complete Assembly Auto Feed Tach Inline Fuse w/cap Switch - pos detent Switch 4a Lever Plug Cord Junction Box Hydraulic Plug ( Hershman ) 7a Yoke Valve 7b Feed Valve 8 4 DO3 Coil NS Trailer Harness # /30/011 AR - As Required 49 NS - Not Shown

50 a 4a b 8 3 7a 7 50

51 ITEM PART NO. QTY DESCRIPTION Complete Assembly Auto Feed Tach Inline Fuse w/cap Switch - pos detent Switch 4a Lever Plug Cord Junction Box ELECTRICAL with E-STOP Hydraulic Plug ( Hershman ) 7a Yoke Valve 7b Feed Valve 8 4 DO3 Coil E-Stop Button E-Stop Box Mounting Latch 11a Contact Normally Closed Safety Receptacle Safety Plug NS Trailer Harness # /30/011 AR - As Required 51 NS - Not Shown

52 a 4a b 3 8 7a 7 7c 5

53 ELECTRICAL with E-STOP and WINCH ITEM PART NO. QTY DESCRIPTION Complete Assembly Auto Feed Tach Inline Fuse w/cap Switch - pos detent Switch 4a Lever Plug Cord Junction Box Hydraulic Plug ( Hershman ) 7a Yoke Valve 7b Feed Valve 7c Winch Valve 8 4 DO3 Coil E-Stop Button E-Stop Box Mounting Latch 11a Contact Normally Closed Safety Receptacle Safety Plug NS Trailer Harness # /30/011 AR - As Required 53 NS - Not Shown

54

55 ITEM PART NO. QTY DESCRIPTION Safety Decal Kit Complete DANGER - Flying Debris DANGER - Use Lock Out Procedures DANGER - Keep Access Door Closed WARNING - Moving Parts Behind Guard EXTREME DANGER - Do Not Reach Into CAUTION - Moving Parts WARNING - Do Not Go Near Leaks WARNING - Flammable Fluid Woodsman Trees (black) 9a Woodsman Trees (white) Hydraulic Oil Only decal (black) 11a decal (white) Woodsman decal (black) 1a Woodsman decal (white) Keep Radiator Clean Feed Wheel Lift Cylinder Safety Bar - Push to Reverse NS DOT Reflective Tape SAFETY DECALS # /30/011 AR - As Required 55 NS - Not Shown

56

57 ITEM PART NO. QTY DESCRIPTION Safety Decal Kit Complete Safety Bar - Push to Reverse WARNING - Moving Parts Behind Guard DANGER - Flying Debris Woodsman Decal (black) 4a Woodsman Decal (white) Decal (black) 5a Decal (white) WARNING - Do Not Operate Machine WARNING - Do Not Operate This WARNING - It is the owners IMPORTANT - Do Not Engage Clutch Woodsman Trees (black) 10a Woodsman Trees (white) ATTENTION - Service Required Manual Holder DANGER - Think About CAUTION - Moving Parts Feed Wheel Lift Cylinder EXTREME DANGER - Do Not Reach Auto Feed - On / Off NS DOT Reflective Tape SAFETY DECALS # /30/011 AR - As Required 57 NS - Not Shown

58

59 ENGLISH-SPANISH SAFETY DECALS ITEM PART NO. QTY DESCRIPTION English-Spanish Safety Decal Kit Complete DANGER - Flying Debris DANGER - Use Lock Out Procedures DANGER - Keep Access Door Closed DANGER - Moving Parts Behind Guard EXTREME DANGER - Do Not Reach Into CAUTION - Moving Parts WARNING - Do Not Go Near Leaks WARNING - Flammable Fluid Woodsman Trees (black) 9a Woodsman Trees (white) Hydraulic Oil Only decal (black) 11a decal (white) Woodsman decal (black) 1a Woodsman decal (white) Keep Radiator Clean Feed Wheel Lift Cylinder LH Safety Bar - Push to Reverse NS DOT Reflective Tape # /30/011 AR - As Required 59 NS - Not Shown

60

61 ENGLISH-SPANISH SAFETY DECALS ITEM PART NO. QTY DESCRIPTION English - Spanish Decal Kit Complete Safety Bar - Push to Reverse DANGER - Moving Parts Behind Guard DANGER - Flying Debris Woodsman Decal (black) 4a Woodsman Decal (white) Decal (black) 5a Decal (white) WARNING - Do Not Operate Machine WARNING - Do Not Operate This WARNING - It is the owners IMPORTANT - Do Not Engage Clutch Woodsman Trees (black) 10a Woodsman Trees (white) ATTENTION - Service Required Manual Holder DANGER - Think About CAUTION - Moving Parts Feed Wheel Lift Cylinder RH EXTREME DANGER - Do Not Reach Into Auto Feed - On / Off NS DOT Reflective Tape # /30/011 AR - As Required 61 NS - Not Shown

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