MPL-NGS WRECKER PARTS MANUAL

Transcription

1 MPL-NGS WRECKER PARTS MANUAL Fountainhead Plaza Hagerstown, MD Phone () - Rev 0 - April 0, 0 0 Jerr-Dan Corporation. All Rights Reserved. MPL-NGS Wrecker Parts Manual - Page

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3 This manual covers the following Jerr-Dan Model: MPL-NGS Wrecker Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice. Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual. This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.). This parts information is provided by the chassis manufacturer. When ordering parts, please refer to your unit s Serial Number and Model Number. This information can be found on the aluminum tag riveted to the inside of the driver s side toolbox of the main body. FOR: MANUFACTURED BY: JLG INDUSTRIES, INC. SERIAL NO. MODEL NO Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at --. Price and availability will be quoted at time of the request. Please report comments and/or errors by contacting Jerr-Dan Corporation s Technical Publications Department by at technicalpublications@jerr-dan.com or by FAX on --. Manufactured under one or more of the following patents:,,0;,,0;,,;,, and,, B with other Patents Pending. Jerr-Dan and the Jerr-Dan logo are registered trademarks of Jerr-Dan Corporation, Greencastle, PA USA. The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, reproduced or translated to another language without the express written consent of Jerr-Dan Corporation. MPL-NGS Wrecker Parts Manual - Page

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5 INDEX DESCRIPTION PAGE Body - Complete... - Left Hand Body Assembly... - Right Hand Body Assembly Subframe... - Hydraulic Reservior... - Worm Gear Winch & Cable Roller Guide... - Worm Gear Winch & Cable Sheave Guide... - Worm Gear Winch - Cable Tensioner Mud Flap... - Fender Flares... - Light Pylon - Deck Mounted... - Light Pylon - Toolbox Mounted... - Wrecker Boom Underlift Boom - Hydraulic Grid... - Hydraulic Wheel Lift Grid... - Underlift Level Stop Wired Remote Control... - Electrical Components - Body - Standard... - Electrical Components - Pylon Lights / Tunnel Wiring... - Electrical Components - Anti-Stall Control Module (Ford V0 Gas Engine)... - Marker and Work Lights Wireless Remote Control... - Hydraulic Components - SPR / Hose Routing (Ford)... - Hydraulic Components - SPR / Hose Rounting (Dodge)... - Hydraulic Components - HLF... - Hydraulic Components - Hydraulic Wheel Lift Grid... - Lightbar... - Switch Panels... - Chain and Straps Decals... - Tunnel Tool Compartment... - Bolt-On D-Rings... - Jump Start Kit... - Fold Down Lightbar Bracket Ball Hitch Mounting Bracket... - Self-Loading Dolly... - Motorcycle Adapter... - Wheel Chocks... - Tow Sling Recovery Sheave... - L-Arm Spacer Storage... - Fuel Filler... - DESCRIPTION PAGE Fifth Wheel Attachment Gooseneck Attachment Pull-Out Drawer - Tunnel Toolbox Stone Guard - Tunnel Toolbox Ford Diesel 0 Exhaust Alteration Accessory Equipment MPL-NGS Wrecker Parts Manual - Page

6 MPL-NGS Wrecker Parts Manual - Page BODY - COMPLETE ITEM PART NO. DESCRIPTION QTY 0000 Body Assembly LH 0000 Body Assembly RH 0000 Coverplate, Front 0000 Coverplate, LH 0000 Coverplate, RH 0000 Bar Belt Belt 0000 Moulding Latch 0000 Washer 0 Capscrew, 0.0 -NC x. 00 Lockwasher, 0.0 -NC 00 Flatwasher, 0.0 ID Plug Edge Trim. ft 0000 J-Nut 0 Caprscrew, 0. -NC x Nutsert, 0. -0NC 0 0 Capscrew, 0. -0NC x Coverplate Lockwasher, 0. ID 00 Capscrew, 0. -0NC x Rubber Grommet

7 BODY - COMPLETE 0 0 MPL-NGS Wrecker Parts Manual - Page

8 MPL-NGS Wrecker Parts Manual - Page LEFT HAND BODY ASSEMBLY ITEM PART NO. DESCRIPTION QTY 0000 Deck Weld LH 0000 Door 0 Capscrew, 0. -NC x Locknut, 0. -NC 0000 Latch 0000 Gasket 00 Capscrew, #-NC x Locknut, #-NC Seal, Toolbox Door Taillight Housing 0000 Fastener 000 Bracket 00 Capscrew, 0. -NC x Locknut, 0. -NC 00 Flatwasher, 0. ID 000 Mat

9 LEFT HAND BODY ASSEMBLY 0 MPL-NGS Wrecker Parts Manual - Page

10 MPL-NGS Wrecker Parts Manual - Page 0 RIGHT HAND BODY ASSEMBLY ITEM PART NO. DESCRIPTION QTY 0000 Deck Weld LH 0000 Door 0 Capscrew, 0. -NC x Locknut, 0. -NC 0000 Latch 0000 Gasket 00 Capscrew, #-NC x Locknut, #-NC Seal, Toolbox Door Taillight Housing 0000 Fastener 000 Bracket 00 Capscrew, 0. -NC x Locknut, 0. -NC 00 Flatwasher, 0. ID 000 Mat

11 RIGHT HAND BODY ASSEMBLY 0 MPL-NGS Wrecker Parts Manual - Page

12 MPL-NGS Wrecker Parts Manual - Page SUBFRAME ITEM PART NO. DESCRIPTION QTY Ford F-Series 000 Subframe Weld Not Required 000 Plate 000 Plate Not Required Not required 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC Plate Ford F-Series with,000 lb GVWR 000 Subframe Weld 000 Plate 000 Plate 000 Plate Not Required Not required 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC Plate ITEM PART NO. DESCRIPTION QTY Dodge (0 CA) 000 Subframe Weld Not Required 000 Plate 000 Plate 000 Plate 000 Plate 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC Plate Dodge ( CA) 000 Subframe Weld Not Required 000 Plate 000 Plate Not Required 000 Plate 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC Plate GM C00 / Subframe Weld Not Required 000 Plate 000 Plate 000 Plate 000 Plate 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC Plate

13 SUBFRAME 0 0 MPL-NGS Wrecker Parts Manual - Page

14 MPL-NGS Wrecker Parts Manual - Page HYDRAULIC RESERVOIR ITEM PART NO. DESCRIPTION QTY Reservoir Assembly 00000* Filler Cap * Tank Filter 00000* Magnetic Plug 0 Carriage Bolt, 0.0 -NC x. 00 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC * also available in Reservoir Assembly, P/N 00000

15 HYDRAULIC RESERVOIR MPL-NGS Wrecker Parts Manual - Page

16 MPL-NGS Wrecker Parts Manual - Page WORM GEAR WINCH & CABLE ROLLER GUIDE ITEM PART NO. DESCRIPTION QTY Winch -,000 lb Worm Gear 0000 Orbit Motor 0 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 0000 Bracket Weld 00 Capscrew, 0. -NC x Lockwasher, 0. ID 00 Flatwasher, 0. ID 0 Capscrew, 0. -NC x Capscrew, 0.0 -NC x. 00 Flatwasher, 0.0 ID 000* Bracket Weld 000* Tube 000* Tube 000* Pin 000* Pin 0000* Retaining Ring Carriage Bolt, 0.0 -NC x.0 00 Locknut, 0.0 -NC Winch cable, 0. dia x + Refer to manufacturer s manual for winch parts list. * also available in Cable Guide Assembly, P/N 0000

17 WORM GEAR WINCH & CABLE ROLLER GUIDE 0 0 Item #0, Winch Cable, not shown Standard Cable Guide, shown For Tow Sling Cable Guide parts, refer to Tow Sling page For Recovery Sheave Cable Guide parts, refer to Recovery Sheave page MPL-NGS Wrecker Parts Manual - Page

18 MPL-NGS Wrecker Parts Manual - Page WORM GEAR WINCH & CABLE SHEAVE GUIDE ITEM PART NO. DESCRIPTION QTY Winch -,000 lb Worm Gear 0000 Orbit Motor 0 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 0000 Bracket Weld 00 Capscrew, 0. -NC x Lockwasher, 0. ID 00 Flatwasher, 0. ID 0 Capscrew, 0. -NC x Capscrew, 0.0 -NC x. 00 Flatwasher, 0.0 ID Boom Sheave Weld 000 Bracket Carriage Bolt, 0.0 -NC x. Carriage Bolt, 0.0 -NC x.0 00 Locknut, 0.0 -NC 0000 Sheave Shupport Weld 0000 Cable Guide Weld Pin Retaining Ring Sheave Bushing Retaining Ring Grease Fitting 0000 Winch cable, 0. dia x + Refer to manufacturer s manual for winch parts list.

19 WORM GEAR WINCH & CABLE SHEAVE GUIDE 0 0 For Tow Sling Cable Guide parts, refer to Tow Sling page For Recovery Sheave Cable Guide parts, refer to Recovery Sheave page Item #, Winch Cable, not shown MPL-NGS Wrecker Parts Manual - Page

20 MPL-NGS Wrecker Parts Manual - Page 0 WORM GEAR WINCH - CABLE TENSIONER ITEM PART NO. DESCRIPTION QTY Angle Weld LH Angle Weld RH Pressure Plate Weld Spring 00 Flatwasher, 0.0 ID 000 Locknut, 0.0 -NC 00 Capscrew, 0. -NC x. 00 Flatwasher, 0. ID 00 Locknut, 0. -NC

21 WORM GEAR WINCH - CABLE TENSIONER MPL-NGS Wrecker Parts Manual - Page

22 MPL-NGS Wrecker Parts Manual - Page MUD FLAP ITEM PART NO. DESCRIPTION QTY Mud Flap 000 Plate 00 Capscrew, 0. -NC x. 00 Flatwasher, 0. ID Lockwasher, 0. ID Hex Nut, 0. -NC

23 MUD FLAP MPL-NGS Wrecker Parts Manual - Page

24 MPL-NGS Wrecker Parts Manual - Page FENDER FLARES ITEM PART NO. DESCRIPTION QTY 0000 Fender Flare -. ( Chevy/GMC) 0000 Fender Flare -.0 (Ford & Dodge) Lip Guard (Other chassis as Required) 0ft 00 Capscrew, 0. -0NC x Flatwasher, 0. ID 00 Locknut, 0. -0NC

25 FENDER FLARES MPL-NGS Wrecker Parts Manual - Page

26 MPL-NGS Wrecker Parts Manual - Page LIGHT PYLON - DECK MOUNTED ITEM PART NO. DESCRIPTION QTY 00 Light Pylon Weld - 00 Light Pylon Weld Gasket 0000 Washer, 0. ID 0 Capscrew, 0.0 -NC x. 00 Flatwasher, 0.0 ID

27 LIGHT PYLON - DECK MOUNTED MPL-NGS Wrecker Parts Manual - Page

28 MPL-NGS Wrecker Parts Manual - Page LIGHT PYLON - TOOLBOX MOUNTED ITEM PART NO. DESCRIPTION QTY 000 Light Pylon Weld - 00 Light Pylon Weld Channel 0000 Cover ( Pylon) 0000 Cover (.0 Pylon) 0000 Gasket 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 0 Capscrew, 0. -0NC x Flatwasher, 0. ID Nutsert, 0. -0NC 0 Capscrew, 0. -0NC x U-Nut, 0. -0NC 0000 Washer, 0. ID

29 LIGHT PYLON - TOOLBOX MOUNTED MPL-NGS Wrecker Parts Manual - Page

30 MPL-NGS Wrecker Parts Manual - Page 0 WRECKER BOOM ITEM PART NO. DESCRIPTION QTY 0000 Knee Boom Weld Cylinder Assembly 0000 Pin Weld 000 Pin Weld 00 Capscrew, 0. -NC x Lockwasher, 0. ID 00 Flatwasher, 0. ID 0 Capscrew, 0. -NC x * Bearing * also available in Knee Boom Weld, P/N 0000

31 WRECKER BOOM MPL-NGS Wrecker Parts Manual - Page

32 MPL-NGS Wrecker Parts Manual - Page UNDERLIFT BOOM - HYDRAULIC GRID ITEM PART NO. DESCRIPTION QTY 0000 Base Boom Weld 0000 Fly Boom Weld Cylinder Assembly 000 Pin 000 Pin 0 Capscrew, 0. -NC x Lockwasher, 0. ID 00 Flatwasher, 0. ID 0000 Pin Snap Ring Bearing 00000* Cylinder Assembly 0000 Pin 0000 Retaining Ring ^ Bushing 0000 Wear Pad 0000 Angle 000 Wear Pad Set Screw, 0. -NC x Capscrew, 0. -NF x Lockwasher, 0. ID 00 Flatwasher, 0. ID 0000 Bumper 0 Capscrew, 0. -0NC x. 00 Flatwasher, 0. ID 00 Locknut, 0. -0NC + also available in Base Boom Weld, P/N ^ also available in Fly Boom Weld, P/N 0000 * Service Seal Kit, P/N 0

33 UNDERLIFT BOOM - HYDRAULIC GRID MPL-NGS Wrecker Parts Manual - Page

34 MPL-NGS Wrecker Parts Manual - Page HYDRAULIC WHEEL LIFT GRID ITEM PART NO. DESCRIPTION QTY 000^ Pin 0000^ Washer,. ID 0000^ Retaining Ring 0000^ Grid Weld 00000^ Cylinder Assembly 000^ Pin Weld 0^ Capscrew, 0. -NC x. 00^ Locknut, 0. -NC part of item # ^ Link Weld 0000^ Link Weld 000^ Plate 0000^ Retaining Ring part of item # ^ Grease Fitting ^ Plug Button 0000^ Pin Weld 00000^ Arm Weld LH 00000^ Arm Weld RH 0 000^ L-Arm Spacer 00000# Bearing 00000*+ Bearing 0 000^ Coverplate 0^ Capscrew, 0. -0NC x. 000^ Set Screw, 0. -0NC x. 0000^ Clamp Half 0000^ Clamp Cover 0^ Capscrew, 0. -NC x ^ Lockwasher, 0. ID ^ Hydraulic Manifold 000^ Tube Assembly 00^ Adapter ITEM PART NO. DESCRIPTION QTY 00000^ Bar 0000^ Spacer 0000^ Compression Spring 00000^ Set Screw, 0. -NF x Plate LH 0000 Plate RH 0000 Rubber Bumper 0 0 Capscrew, 0. -0NC x. 00 Flatwasher, 0. ID 0 Capscrew, 0. -0NC x Manifold Weld 00 Elbow 00 Capscrew, 0. -0NC x Locknut, 0. -0NC Swivel Link 0000 Extension Spring 0000 Plate Roller Clevis Pin 0000 Cotter Pin 000 Tube Assembly 0000 Hose Clamp 00 Flatwasher, 0. ID 00 Locknut, 0. -NC # also available in Arm Weldments, P/N & * quantity of also available in each of Arm Weldments, P/N & quantity of also available in Link Weldments, P/N 0000 ^ also available in Grid Assembly, P/N 0000

35 HYDRAULIC WHEEL LIFT GRID 0 MPL-NGS Wrecker Parts Manual - Page

36 MPL-NGS Wrecker Parts Manual - Page HYDRAULIC WHEEL LIFT GRID 0 0

37 HYDRAULIC WHEEL LIFT GRID 0 MPL-NGS Wrecker Parts Manual - Page

38 MPL-NGS Wrecker Parts Manual - Page HYDRAULIC WHEEL LIFT GRID 0 0 0

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40 MPL-NGS Wrecker Parts Manual - Page 0 UNDERLIFT LEVEL STOP ITEM PART NO. DESCRIPTION QTY 0000 Bracket 0000 Bracket 0000 Proxi Switch 000 Controller 000 Lift Cyl Switch to Controller Harness 000 Tilt Cyl Switch to Controller Harness 00 Capscrew, #0-NC x Capscrew, #0-NC x Capscrew, #0-NC x Lockwasher, 0. ID 0000 Flatwasher, 0. ID 000 Flatwasher, 0. ID 0000 Weld Nut, #0-NC 000 Locknut, #0-NC 0000 Tie Strap 000 Tie Strap Tie Strap

41 UNDERLIFT LEVEL STOP W/L TILT CYLINDER 0 REMOTE HARNESS BOOM LIFT CYLINDER 0 Items # & #, Tie Straps, not shown of item #, Tie Strap, not shown MPL-NGS Wrecker Parts Manual - Page

42 MPL-NGS Wrecker Parts Manual - Page WIRED REMOTE CONTROL ITEM PART NO. DESCRIPTION QTY 000 Control Valve to Subframe Harness 0000 Hand Controller - function (w/o winch) 0000 Hand Controller - 0 function(w/ winch) 0000 Plate 000 Screw, #0 x Relay 000 Tab 00 Terminal 0 Terminal 0000 Tubing in Wire # ga in 000 Wire Loom in Toggle Switch Switch Boot 000 Valve Dump with Relief (PTO Units Only)

43 F C E D B A F E D C B A F E D C B A WIRED REMOTE CONTROL UNLOADER VALVE BANK CONTROL HARNESS FUSE HOLDER SUPPLIED WITH CLUTCH PUMP + - V BATTERY VIEW A-A 0 V IGNITION 0 0 A 0 RED TO SWITCH PANEL CAB - SUBFRAME HARNESS VIEW B-B BOOM IN BOOM LIFT DN BOOM TILT DN GRID OPEN WINCH IN UNLOADER VALVE CONTROLS B WINCH OUT GRID CLOSE BOOM TILT UP BOOM LIFT UP BOOM OUT C O N T R O L V A L V E B A A CLUTCH PUMP MPL-NGS Wrecker Parts Manual - Page

44 MPL-NGS Wrecker Parts Manual - Page ELECTRICAL COMPONENTS - BODY - STANDARD ITEM PART NO. DESCRIPTION QTY 000 Cab to Subframe Harness 000 LH Body Harness 000 RH Body Harness Circuit Breaker - 0 amp Screw, #0 x. 000 Wire 0ga in 000 Convoluted Wire Loom in 0 Terminal 0 Terminal Heat Shrink Tubing in 00 Capscrew, 0. -0NC x. 00 Flatwasher, 0. ID 000 Locknut, 0. -0NC 000 Wiring Connector Kit - Chassis Way Receptacle 0 Capscrew, 0. -0NC x Lockwasher, 0. ID Nutsert, 0. -0NC 0000 Tie Strap Back-up Alarm 0000 Gasket

45 BEACON BEACON JERR-DAN WORK UP WORK DN CONTROL A B C D E E D C B A H G F E A B C C B A H G F E H G F E A A H G F E H G F E B A A B B A A B ELECTRICAL COMPONENTS - BODY - STANDARD TO CONTROL HARNESS TO PYLON HARNESS A + V BATTERY V BATTERY - 0 DETAIL Item #, Tie Strap, not shown. MPL-NGS Wrecker Parts Manual - Page

46 MPL-NGS Wrecker Parts Manual - Page ELECTRICAL COMPONENTS - PYLON / TUNNEL TOOL COMPARTMENT WIRING ITEM PART NO. DESCRIPTION QTY 000 Harness (body mounted pylon) 000 Harness (tunnel mounted pylon) 0000 Heat Shrink Tubing 0 in 0000 Tie Strap (body mounted pylon) 0000 Tie Strap (tunnel mounted pylon) 000 Tie Strap (body mounted pylon) 000 Tie Strap (tunnel mounted pylon) 0000 Dome Light (tunnel mounted pylon) 000 Screw, #0 x.0 (tunnel mounted pylon) 0000 Nylon Nut, # (tunnel mounted pylon) 0000 Pin Switch (tunnel mounted pylon) 0000 Fastener (tunnel mounted pylon) Grommet (tunnel mounted pylon)

47 A B A B A B A B ELECTRICAL COMPONENTS - PYLON / TUNNEL TOOL COMPARTMENT WIRING TO CAB-SUBFRAME HARNESS BODY MOUNTED LIGHT PYLON TO CAB-SUBFRAME HARNESS 0 TUNNEL TOOL COMPARTMEN MOUNTED LIGHT PYLON Item #, Tie Strap, not shown Item #, Tie Strap, not shown MPL-NGS Wrecker Parts Manual - Page

48 MPL-NGS Wrecker Parts Manual - Page ELECTRICAL COMPONENTS - ANTI-STALL CONTROL MODULE (FORD V0 GAS ENGINE) ITEM PART NO. DESCRIPTION QTY 000 Anti-Stall Control Module Harness Anti-Stall Control Module 000 Proportional Dump Valve Clamp 000 Capscrew, #-NC x Flatwasher, #0 ID 000 Locknut, #-NC 0000 Wire, # GA Yellow ft 000 Terminal 0 00 Terminal 0000 Heat Shrink Tubing in

49 ELECTRICAL COMPONENTS - ANTI-STALL CONTROL MODULE (FORD V0 GAS ENGINE) CAB - SUBFRAME HARNESS REF CONTROL HARNESS REF A B C A B C RED/WHITE BROWN/BLACK WHITE/RED RED/WHITE BROWN/BLACK WHITE/RED C B A A B C WHITE/BLUE. OHM 0W WHITE/RED B BRN/BLK WHT/YEL BROWN/BLACK WHITE YELLOW WHITE/RED BROWN/BLACK COIL - TACH WHT/RED YELLOW A A 0 INSTALL ITEM # INTO THE RVI PORT ON CONTROL VALVE 0 TO AUXILARY TACHOMETER CIRCUIT BLUE WIRE UNDER DASH BOARD, ABOVE EMERGENCY BRAKE PEDAL BRN/BLK WHT/YEL TACH WHT/RED VIEW A-A LOCATED UNDER HOOD OF CHASSIS CAB. DETAIL B-B MPL-NGS Wrecker Parts Manual - Page

50 MPL-NGS Wrecker Parts Manual - Page 0 MARKER AND WORK LIGHTS ITEM PART NO. DESCRIPTION QTY 0000 Grommet Stop/Tail/Turn Light (Incandescent) 0000 Stop/Tail/Turn Light (LED) 0000 Backup Light Grommet Marker Light - Red (Incandescent) 0000 Marker Light - Red (LED) Light Mount Pop Rivet 0000 Marker Light - Amber (Incandescent) 0000 Marker Light - Amber (LED) 0000 License Plate Bracket License Plate Light 0000 DOT ID Light (incandecsent) 0000 DOT ID Light (LED) 00 Flatwasher, 0. ID 0 Capscrew, 0. -0NC x. 00 Locknut, 0. -0NC 000 Bracket 0000 Lower Work Light 0000 Upper Work Light 0000 Washer 0000 Harness (LED lights only) Pop Rivet (LED lights only)

51 MARKER AND WORK LIGHTS 0 * * 0 * - existing hardware from body MPL-NGS Wrecker Parts Manual - Page

52 MPL-NGS Wrecker Parts Manual - Page WIRELESS REMOTE CONTROL ITEM PART NO. DESCRIPTION QTY 000 Wireless Controller Function, (w/o winch) 000 Wireless Controller 0 Function, (w/ winch) 0000 Mounting Plate 00 Capscrew, #0-NC x Locknut, #0-NC 000 Controller to Sect Valve Harness, (w/o winch) 000 Controller to Section Valve Harness, (w/ winch) 000 Tie Strap 00^ Transmitter, Function (w/o winch) 00* Transmitter, 0 Function (w/ winch) 00*^ Rubber Boot 000*^ Belt Clip Battery, V 00^ Receiver, Function (w/o winch) 000* Receiver, 0 Function (w/ winch) * included in Wireless Controller 0 Func, P/N 000 ^ included in Wireless Controller Function, P/N 000

53 CLOSE OPEN F F E E D D C C B B A A F E D C B A F E D C B A F E D C B A WIRELESS REMOTE CONTROL EXISTING FRONT MOUNTING HARDWARE OF THE HYDRAULIC OIL RESERVOIR SUBFRAME - REMOTE HARNESS 0 (TRANSMITTER) CAB - SUBFRAME HARNESS Item #, Tie Strap, not shown 0 Function Remote Shown MPL-NGS Wrecker Parts Manual - Page

54 MPL-NGS Wrecker Parts Manual - Page HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (FORD) ITEM PART NO. DESCRIPTION QTY Filter Assembly 000 Bracket 00 Capscrew, 0. -0NC x Lockwasher, 0. ID 00 Flatwasher, 0. ID 0 Carriage Bolt, 0.0 -NC x. 00 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 0000 Fitting Gauge 000 Fitting 000 Fitting 000 Clamp 0000 Hose - Return 0000 Hose - Return See Note Hose - Pressure See Note Hose - Supply 0000 Barb Fitting Clamp Cast Frame Clamp 0 Set Screw, 0. -NC x.0 00 Capscrew, 0. -NC x. 00 Flatwasher, 0. ID 00 Locknut, 0. -NC 0000 Clamp 0000 Clamp 0 Carriage Bolt, 0. -NC x Barb Fitting 0 Fitting Sleeve Nut, 0. -NC 0000 Clamp 00000^ Filter Element ^ Also available in Filter Assembly, P/N Note : Varies depending on chassis, transmission and PTO type. Consult factory for part numbers.

55 HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (FORD) B D C A A 0 A SECTION A-A TYP- PLACES REF 0 C LAMP POINT "A" CLAMP POINT "B" TYP- PLACES REF TYP- PLACES REF 0 C LAMP POINT "C" CLAMP POINT "D" TYP- PLACES REF MPL-NGS Wrecker Parts Manual - Page

56 MPL-NGS Wrecker Parts Manual - Page HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (FORD) A E D C B SECURE HOSES TO MIDDLE BODY MOUNT USING CAST CLAMP (ITEM #0) DETAIL A 00 FORD SINGLE ALTENATOR MUNCIE CLUTCH PUMP INSTALLATION SHOWN. TYPICAL FOR GAS AND DUAL ALTENATOR INSTALLATIONS. DETAIL B DETAIL C DETAIL D 0

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58 MPL-NGS Wrecker Parts Manual - Page HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (DODGE) ITEM PART NO. DESCRIPTION QTY Filter Assembly 000 Bracket 00 Capscrew, 0. -0NC x Lockwasher, 0. ID 00 Flatwasher, 0. ID 0 Carriage Bolt, 0.0 -NC x. 00 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 0000 Fitting Gauge 000 Fitting 000 Fitting 000 Clamp 0000 Hose - Return 0000 Hose - Return See Note Hose - Pressure See Note Hose - Supply 000 Elbow Barb Clamp Cast Frame Clamp 0 Set Screw, 0. -NC x.0 00 Capscrew, 0. -NC x. 00 Flatwasher, 0. ID 00 Locknut, 0. -NC 0000 Clamp 0000 Clamp 0 Carriage Bolt, 0. -NC x Plate 0000 Fitting Nut, 0. -NC 0000 Clamp 00000^ Filter Element ^ Also available in Filter Assembly, P/N Note : Varies depending on chassis, transmission and PTO type. Consult factory for part numbers.

59 HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (DODGE) C A B D 0 A A SECTION A-A C LAMP POINT "A" CLAMP POINT "B" TYP- PLACES REF 0 0 TYP- PLACES REF 0 C LAMP POINT "C" CLAMP POINT "D" TYP- PLACES REF TYP- PLACES REF MPL-NGS Wrecker Parts Manual - Page

60 MPL-NGS Wrecker Parts Manual - Page 0 HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (DODGE) A B C D E DETAIL A 0 DETAIL B DETAIL C 0 0 DETAIL D DETAIL E

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62 MPL-NGS Wrecker Parts Manual - Page HYDRAULIC COMPONENTS - HLF ITEM PART NO. DESCRIPTION QTY 000 Valve Assembly 000 Valve Assembly (Ford V0 Gas Engines with Anti-Stall Control) 00 Capscrew, 0. -NC x Lockwasher, 0. ID 00 Flatwasher 00 Elbow 000 Fitting 000 Fitting 00 Adapter 0000 Counterbalance Valve 0 0 Capscrew, 0. -NC x Locknut, 0. -NC 00 Hose Assembly 00 Elbow 00 Tee Tube Assembly 000 Tube Assembly 00 Hose Assembly 000 Tube Assembly 0000 Tube Assembly 0 0 Hose Assembly 00 Fitting Hose 0 Hose Assembly Hose 00 Adapter 000 Plug 0000 Hose (w/ winch) Not Required (w/o winch) 00 Elbow (w/ winch) Not Required (w/o winch) ITEM PART NO. DESCRIPTION QTY Hose Sleeve 0 00 Adapter (w/ winch) 0 00 Adapter (w/o winch) 000 Counterbalance Valve 0000 Guard Not Required (w/ winch) 0000 Plug (w/o winch) Sleeve in 000 Tie Strap

63 HYDRAULIC COMPONENTS - HLF RETURN REF EXT CYLINDER REFERENCE REFER TO HYDRAULIC COMPONETS - HYDRAULIC WHEEL LIFT GRID PUMP REF PRESSURE REF 0 0 WINCH, PORT A GRID, PORT A TILT, PORT A LIFT, PORT A EXT, PORT A WINCH, PORT B GRID, PORT B TILT, PORT B LIFT, PORT B EXT, PORT B 0 0 WINCH REF iitem #, Hose Sleeve, not shown Item #, Sleeve, not shown Item #, Tie Strap, not shown 0 LIFT CYLINDER R EFERENCE TILT CYLINDER REFERENCE MPL-NGS Wrecker Parts Manual - Page

64 MPL-NGS Wrecker Parts Manual - Page HYDRAULIC COMPONENTS - HYDRAULIC WHEEL LIFT GRID ITEM PART NO. DESCRIPTION QTY Hose Assembly 00 Elbow 0000 Hose Assembly 0000 Hose Assembly

65 HYDRAULIC COMPONENTS - HYDRAULIC WHEEL LIFT GRID RH GRID CYLINDER U/L BASE BOOM MANIFOLD TOP TUBE SEE HYDRAULIC COMPONENTS - STANDARD CROSSBAR MANIFOLD U/L BASE BOOM MANIFOLD TOP TUBE LH GRID CYLINDER MPL-NGS Wrecker Parts Manual - Page

66 MPL-NGS Wrecker Parts Manual - Page LIGHTBAR ITEM PART NO. DESCRIPTION QTY Lightbar, Amber (Std) 0000 Lightbar, Amber (LED) 0000 Lightbar, Amber (Strobe) 0000 Bracket 00 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC

67 LIGHTBAR MPL-NGS Wrecker Parts Manual - Page

68 MPL-NGS Wrecker Parts Manual - Page SWITCH PANELS ITEM PART NO. DESCRIPTION QTY 0000 Bracket - Function Switch Panel Switch 0000 Switch Panel - Function, Mini In-Dash Switch Panel - Function, In-Dash Switch Panel - Function, In-Dash Switch Panel - Function, Under-Dash Switch Panel - Function, Under-Dash Switch Panel - Function 0000 Switch Panel - Function, Under-Dash Switch Panel - Function, Under-Dash

69 SWITCH PANELS BEACON FLOOD AUX. BEACON F LOOD AUX. BEACON F LOOD A UX. AUX. AUX. PTO ENGAGED PTO ENGAGED BEACON F LOOD AUX. BEACON F LOOD AUX. AUX. AUX. BEACON BEACON WORK UP WORK DN CONTROL O O O O O O O O PTO ENGAGED PTO ENGAGED BEACON FLOOD AUX. BEACON F LOOD AUX. AUX. AUX. PTO ENGAGED PTO ENGAGED 0 MPL-NGS Wrecker Parts Manual - Page

70 MPL-NGS Wrecker Parts Manual - Page 0 CHAIN AND STRAPS ITEM PART NO. DESCRIPTION QTY 0000* Tire Tie-Down Strap 0000* Tire Tie-Down Strap Choker 0000* Tire Tie-Down Strap Ratchet 0000* Tire Ratchet Hook 0000 Wheel Lift Tire Strap Wheel Lift Chain 00 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC Tie-Down Strap (Motorcycle) Front Tire Tie-Down Strap (Motorcycle) Rear Tie-Down Strap (Motorcycle) Front Tie-Down Strap (Motorcycle) + also available in Tie-Down Kit Motorcycle, P/N 000 * also available in Wheel Lift Tie-Down Strap & Ratchet Kit, P/N 000

71 CHAIN AND STRAPS 0 CHAIN BOXES ON SIDES OF KNEE BOOM MPL-NGS Wrecker Parts Manual - Page

72 MPL-NGS Wrecker Parts Manual - Page DECALS ITEM PART NO. DESCRIPTION QTY 0000 Decal - Winch Cable Wrap 0000 Decal - Patent Decal - Wheel Lift 0000 Decal - Jerr-Dan Logo 0000 Decal - Serial-Model Number -Rating Decal - Placard Serial Number Tag Pop Rivet 0000 Decal - Lubrication Decal - Made In The USA 0000 Decal - Wheel Lift Checklist 0000 Decal - Checklist Reminder 0000 Decal - Wheel Lift Polycarbonate 0000 Decal - Manual Valve Operation 0000 Decal - Tow Hitch Decal - Secure Vehicle 0000 Decal - Moving Parts Decal - Grease Required 0000 Decal - Lock-Out Valve (Tow Sling) 0000 Decal - Lock-Out Valve (Recovery Sheave) Decal - Control Switches (Ford)

73 BE LEFT ON WINCH DRUM TO ACHIEVE RATED LOAD. DO NOT USE WINCH TO MOVE OR LIFT PERSONS. WARNING PROUDLY MADE IN THE USA OPERATOR'S PRE-TRANSPORT CHECKLIST CAUTION REVIEW THIS CHECKLIST BEFORE EACH TOW. FAILURE TO FOLLOW CHECKLIST COULD CREATE A DANGEROUS CONDITION FOR YOU, OTHER MOTORISTS AND PEDESTRIANS, AND MIGHT RESULT IN SERIOUS INJURY OR DEATH. VEHICLE ON WHEEL LIFT - CHECKLIST : HEED ALL WARNINGS ON EQUIPMENT AND CONTROLS. DO YOU HAVE TURNING CLEARANCE FOR TOWED VEHICLE? ARE BOTH WHEEL LIFT TIE DOWN STRAPS INSTALLED AND TIGHTENED DOWN ON TOWED VEHICLE? ARE BOTH SAFETY CHAINS ATTACHED FROM TOWING TRUCK TO TOWED VEHICLE? IS THERE SUFFICIENT GROUND CLEARANCE FOR TOWED VEHICLE? IS THE WHEEL LIFT RETRACTED AS CLOSE AS POSSIBLE TO OBTAIN MAXIMUM WEIGHT DISTRIBUTION? IS THE WHEEL LIFT EXTENDED AT LEAST " TO INSURE UNOBSTRUCTED CROSSBAR PIVOTING? ARE AUXILIARY TOWING LIGHTS ATTACHED TO TOWED VEHICLE? VEHICLE ON TOW SLINGS - CHECKLIST : ARE CHAINS SECURED FIRMLY AROUND THE AXLE OR THE FRAME OF THE TOWED VEHICLE? ARE CHAINS SECURELY FASTENED IN THE HOOKS AND SAFETY WRAPPED ON EACH SIDE OF THE SLING BOTTOM BAR ASSEMBLY? ARE BOTH SAFETY CHAINS ATTACHED FROM TOWING TRUCK TO TOWED VEHICLE? IS THERE SUFFICIENT GROUND CLEARANCE FOR TOWED VEHICLE? IS TOW SLING ASSEMBLY IN A BELOW HORIZONTAL POSITION TO PREVENT RIDING UP? ARE AUXILIARY TOWING LIGHTS ATTACHED TO TOWED VEHICLE? DO NOT OVERLOAD YOUR VEHICLE? OR USING GRID RECOVERY SHEAVE. TOWED VEHICLE MUST BE CONNECTED TO TOW TRUCK BODY WITH SAFETY CHAINS MANUFACTURED BY GREENCASTLE, PENNSYLVANIA SERIAL NO. MODEL NO. VEHICLE IDENT. NO. 00 SERIAL NO. MODEL NO. UNDER LIFT RATINGS (MAXIMUM) EXTENDED LBS. RETRACTED LBS. WINCH RATING: SAE J0 LBS. WIRE ROPE: WORKING LOAD LIMIT LBS. TYPE SIZE FT. WARNING READ OPERATOR'S MANUAL AND FAMILIARIZE YOURSELF WITH THE OPERATION PRIOR TO USING THIS EQUIPMENT. KNOW THE LOADS BEING MOVED. DO NOT EXCEED RATED CAPACITIES. WARNING ALL RATINGS ARE BASED ON THE STRUCTURAL CAPACITY OF ABOVE MODEL. ACTUAL TOWING AND RECOVERY CAPACITY MAY BE LIMITED BY THE CAPACITY OF THE CHASSIS AND EQUIPMENT SELECTED. MANUFACTURED BY: JERR-DAN CORPORATION 00 HYKES ROAD GREENCASTLE, PA BODY NO: UNDER LIFT NO: SERIAL NO: TOW RATING: LBS. (MAXIMUM) UNDER LIFT CAPACITY: LBS. * * NOTE: LIFT CAPACITY INDICATES THE STRUCTURAL CAPACITY OF THE LIFT MECHANISM, NOT THE MAXIMUM EFFECTIVE TRANSPORT LOAD. TRUCK CHASSIS INFORMATION VIN.: C.A.: IN. REAR AXLE WEIGHT RATING (GAWR): LBS. THE MAXIMUM EFFECTIVE TRANSPORT LOAD OF THIS UNIT BASED ON TRUCK CHASSIS G.A.W.R. AND G.V.W.R. SPECIFICATIONS DO NOT EXCEED THE FOLLOWING WEIGHTS LBS. AT FULL EXTENSION LBS. AT 0" EXTENSION LOSS OF VEHICLE CONTROL, WHICH COULD RESULT IN SERIOUS B ODILY INJURY OR DEATH, CAN OCCUR IF THE EFFEC TIVE TRANSPORT LOAD IS EXCEEDED. MAXIMUM EFFECTIVE TRANSPORT LOAD IS AFFECTED BY THE CHASSIS ON WHICH THE TOWING EQUIPMENT IS INSTALLED. BEFORE ATTEMPTING TO USE THIS EQUIPMENT ON A CHASSIS OTHER THAN THAT SPECIFIED ABOVE, CONTACT JERR-DAN TO OBTAIN A REVISED RATING. SAFETY IS NO ACCIDENT. REVIEW OPERATOR'S PRE-TRANSPORT CHECKLIST IN THE OWNER'S MANUAL EACH TIME YOU MOVE A VEHICLE. FOLLOW ALL INSTRUCTIONS ON CONTROLS AND UNIT. 0 FILL ONLY WITH APPROVED FLUID (SEE OPERATOR'S MANUAL) C D E H LUBRICATION CHART WHEEL LIFT SYSTEM B G F A SELF LOADING GRID MPG INDICATES MULTI-PURPOSE GREASE * INDICATES SUPER PREMIUM GRADE MULTI-VISCOSITY HYDRAULIC OIL (AUTOMATIC TRANSMISSION FLUID MAY BE SUBSTITUTED IF NECESSARY) ** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE MANUFACTURED BY MFG. UNDER ONE OR MORE OF THE FOLLOWING PATENTS:,,0,,0,0,0,, B,, B OTHER PATENTS PENDING TO OPERATE VALVE MANUALLY: FLIP OVERRIDE SWITCH AND PRESS BUTTON ON SECTION END TO BE OPERATED CAB IN OP DN DN IN OUT OUT CL UP UP OUT INTERVAL (HOURS) 0 OR MONTHLY OVERRIDE SWITCH C 00 OR E BI- F MONTHLY G 0 OR SEMI- H ANNUALLY C 000 OR D YEARLY E "MAINTENANCE FREE DESIGN" THE SUBFRAME AND WHEEL-LIFT SYSTEM IS EQUIPPED WITH GREASELESS PIVOT JOINTS. NO LUBRICATION IS REQUIRED REF IDENTIFICATION SERVICE LUBRICANT NO. A BOOM FLY COAT MPG B WIRE ROPE OIL ENGINE OIL HYD RESERVOIR WINCH GEAR BOX PIVOT PIN ROLLER PINS HYD FILTER HYD RESERVOIR MAGNETIC PLUG WINCH GEAR BOX CHECK CHECK LUBE LUBE * ** MPG MPG CHANGE --- DRAIN/FILL * CLEAN --- DRAIN/FILL ** NO. OF POINTS DECALS A WARNING A MINIMUM OF WRAPS OF CABLE MUST DO NOT OVERLOAD. SEE LOAD RATING PLACARD ON UNIT. STOP VEHICLE AT ONCE AND REARRANGE LOAD IF YOU NOTICE FRONT END OF TRUCK FEELS LIGHT OR BOUNCES EXCESSIVELY OR IF STEERING FEELS EXCESSIVELY LIGHT. LOSS OF VEHICLE CONTROL CAN RESULT FROM AN OVERLOAD AND CAN CAUSE A SERIOUS ACCIDENT. CAUTION CLOSE TILT CYLINDER LOCK-OUT VALVE BEFORE LIFTING WITH THE TOW SLING WARNING MANUAL VALVE OPERATION WINCH GRID BOOM TILT BOOM LIFT BOOM UNDERSIDE OF VALVE BANK COVER A SECTION A-A 0 CAUTION CHECK HYDRAULIC FLUID LEVEL NOTICE JERR-DAN CORPORATION 0 DRIVER SIDE BODY DRIVER SIDE TOOLBOX DOOR BEACON UPPER WORK LIGHTS LOWER WORK LIGHTS CONTROL CAB DASHBOARD CAB SWITCH PANEL WHEELLIFT GRID TOW BALL HITCH MPL-NGS Wrecker Parts Manual - Page

74 MPL-NGS Wrecker Parts Manual - Page TUNNEL TOOL COMPARTMENT ITEM PART NO. DESCRIPTION QTY 000 Tunnel Toolbox Weld 0000 Toolbox Mount Rubber Mount 0000 Washer, Head 0 Capscrew, 0.0 -NC x.0 00 Flatwasher, 0.0 ID 00 Flatwasher, 0.0 ID 0 (Chevy/GMC C00) 00 Locknut, 0.0 -NC 00 Locknut, 0.0 -NC (Chevy/GMC C00) Capscrew, 0.0 -NC x. Carriage Capscrew, 0.0 -NC x. Carriage (Chevy/GMC C00) 0000 Panel, Door Seal Door 0000 Latch, LH Latch, RH 0000 Door Hinge 0 Capscrew, 0. -0NC x Nylon Washer 00 Flatwasher, 0. ID 00 Locknut, 0. -0NC 0000 Bar 000 Bracket 0 00 Capscrew, #-NC x Pad 0000 Pad Marker Light Grommet Marker Light - Amber (INC) 0000 Marker Light - Amber (LED) ITEM PART NO. DESCRIPTION QTY Clamp Weldment 0000 Moulding.ft 0000 Shim 0000 Shim 000 Plate 000 Plate (Chevy/GMC C00) 0 0 Capscrew, 0. -NC x.0 0 Capscrew, 0. -NC x.0 0 (Chevy/GMC C00) 00 Locknut, 0. -NC 00 Locknut, 0. -NC 0 (Chevy/GMC C00) 000 Spacer (Chevy/GMC C00) 0000 Plate (Chevy/GMC C00) Capscrew, M-0 x (Chevy/GMC C00) 0000 Washer, Snub Head (Chevy/GMC C00) Flatwasher, 0. ID (Chevy/GMC C00) Plate 000 Bracket, LH 0000 Bracket, RH 0 00 Capscrew, #0-NC x Lockwasher, #0 ID 000 Locknut, #-NC

75 TUNNEL TOOL COMPARTMENT REF Item #, Moulding, not shown C00 CHASSIS ONLY MPL-NGS Wrecker Parts Manual - Page

76 MPL-NGS Wrecker Parts Manual - Page BOLT-ON D-RINGS ITEM PART NO. DESCRIPTION QTY 0000 Channel D-Ring Weld 000 Pin 0000 Retaining Ring Grease Fitting

77 BOLT-ON D-RINGS Left side body shown. Typical both sides. MPL-NGS Wrecker Parts Manual - Page

78 MPL-NGS Wrecker Parts Manual - Page JUMP START KIT ITEM PART NO. DESCRIPTION QTY Jump Start Plug (IHC) Jump Start Plug (Ford & Chevy) 000 Bracket (Ford) 0000 Bracket (Chevy) 0000 Bracket (Chevy) 000 Capscrew, 0. -0NC x 0. (Ford & Chevy) 00 Flatwasher, 0. ID (Ford) 00 Flatwasher, 0. ID (IHC) 00 Flatwasher, 0. ID (Chevy) 000 Locknut, 0. -0NC (Ford & Chevy) 000 Locknut, 0. -0NC (IHC) 0 Capscrew, 0. -0NC x. (IHC) 0 Capscrew, 0. -0NC x.00 (IHC) Hex Nut, 0. -0NC (IHC) Hex Nut, 0. -0NC (Chevy) 0 00 Capscrew, 0. -0NC x.00 (Chevy) 00 Capscrew, 0.0 -NC x. (Chevy) 00 Flatwasher, 0.0 ID (Chevy) Hex Nut, 0.0 -NC (Chevy)

79 JUMP START KIT EXISTING BUMPER MOUNTING HARDWARE IHC FRONT BUMPER FORD FRONT BUMPER 0 CHEVY FRONT BUMPER MPL-NGS Wrecker Parts Manual - Page

80 MPL-NGS Wrecker Parts Manual - Page 0 FOLD DOWN LIGHTBAR BRACKET ITEM PART NO. DESCRIPTION QTY 000 Fold Down Bracket - Bottom 000 Fold Down Bracket - Top Belt 000 Clevis Pin Cotter Pin Draw Latch 0 Capscrew, 0. -NC x.0 00 Flatwasher, 0. ID 00 Locknut, 0. -NC 0 00 Capscrew, #0-NC x Flatwasher, 0. ID 000 Locknut, #0-NC 0000 Bracket 00 Capscrew, 0.0 -NC x. 00 Flatwasher, 0.0 ID 00 Lockwasher, 0.0 -NC 0 Carriage Bolt, 0. -NC x. 00 Lockwasher, 0. ID

81 FOLD DOWN LIGHTBAR BRACKET 0 0 Standard Lightbar shown MPL-NGS Wrecker Parts Manual - Page

82 MPL-NGS Wrecker Parts Manual - Page BALL HITCH MOUNTING BRACKET ITEM PART NO. DESCRIPTION QTY 0000 Bracket Weld 000 Pin Weld 0000 Pin Linch Ball (. dia) Ball (.00 dia) Ball (. dia)

83 BALL HITCH MOUNTING BRACKET MPL-NGS Wrecker Parts Manual - Page

84 MPL-NGS Wrecker Parts Manual - Page SELF-LOADING DOLLY ITEM PART NO. DESCRIPTION QTY 000 Bracket 000 Bracket LH 000 Bracket RH Collar 000 Plate Not Required 000 Wingnut, 0. -NC 00 Capscrew, 0. -NC x. 00 Locknut, 0. -NC 0 00 Flatwasher, 0. ID Fender Washer Dollies - Self-Loading (Steel Axle) Dollies - Self-Loading (Aluminum Axle)

85 SELF-LOADING DOLLY MPL-NGS Wrecker Parts Manual - Page

86 MPL-NGS Wrecker Parts Manual - Page MOTORCYCLE ADAPTER ITEM PART NO. DESCRIPTION QTY 0000 Bracket Weld - Rear Ramp 000 Bracket Weld - Lower 0000 Channel 000 Bracket Weld - Tire Stop 000 Bracket 000 Bracket 000 Pin 000 Pad 0 Screw, 0. -NC x. 0 0 Carriage Bolt, 0. -NC x. 00 Flatwasher, 0. ID 00 Locknut, 0. -NC 0000 Pin Linch 0000 Compression Sleeve Wire Rope Wire Rope Eye Bolt, 0.0 -NC x.0

87 MOTORCYCLE ADAPTER L H & R H SIDETAILPLATES ITEM # NOT INCLUDED IF UNIT SUPPLIED WITH D-RING OR TOW SLING OPTIONS 0 MPL-NGS Wrecker Parts Manual - Page

88 MPL-NGS Wrecker Parts Manual - Page WHEEL CHOCKS ITEM PART NO. DESCRIPTION QTY Wheel Chock 0000 Mount Weld 0000 Flatwasher, 0. ID 000 Wing Nut, 0. -NC 0 Capscrew, 0. -NC x.0 00 Flatwasher, 0. ID 00 Locknut, 0. -NC 000 Plate

89 WHEEL CHOCKS MPL-NGS Wrecker Parts Manual - Page

90 MPL-NGS Wrecker Parts Manual - Page 0 TOW SLING ITEM PART NO. DESCRIPTION QTY 000 Bracket U-Joint Weld 0 Shoulder Bolt, 0. -NC x. 000 Locknut, 0. -NC Sling Belt 000 Plate 00 Capscrew, 0. -NC x Lockwasher, 0. ID 00 Flatwasher, 0. ID Sling Anchor Head Weld Plug 0000 Sling Strap Mount Weld 000 Plate 0000 Hitch Pin 0 Capscrew, 0. -NC x. 00 Locknut, 0. -NC Grease Fitting Sling Head Assembly 0000 Sling End Cap Weld Hold Back Arm Assembly 0000 Hitch Pin 00000* Rod Cap 000* Rod 00000* Compression Spring 000* Pin 000 Plate 00 Capscrew, 0. -NF x Locknut, 0. -NC 0000 Bumper 0 0 Capscrew, 0. -0NC x Flatwasher, 0. ID 00 Locknut, 0. -0NC 000 L H Bracket * also available in Arm Weld Outer Tube, P/N # also available in Boom Nose Weld - Single, P/N also available in Cable Guide Assembly, P/N 0000 ITEM PART NO. DESCRIPTION QTY 000 R H Bracket 0 Carriage Bolt, 0. -NC 00 Flatwasher, 0. ID 000 Valve 00 Fitting 00 Elbow Tube Assembly 000 Bracket Weld 0 Capscrew, 0. -0NC x.0 00 Flatwasher, 0. ID 00 Locknut, 0. -0NC 00 Capscrew, 0. -0NC x.0 0 Capscrew, 0.0 -NC x.0 00 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 000 Bracket 0 0 Capscrew, 0.0 -NC x Plate 0000 Boom Nose Weld - Single 0000 Sheave Support Weld 00000# Bearing 0000 Retaining Ring Sheave Bearing 000 Pin Retaining Ring Sheet 000+ Plate 000+ Plate + Carriage Bolt, 0. -0NC x Flatwasher, 0. ID 00+ Locknut, 0. -0NC 000 Capscrew, 0. -NC x Flatwasher, 0. ID 0000 Cross Bar Sheave Assembly

91 TOW SLING 0 SEE RECOVERY SHEAVE FOR PARTS MPL-NGS Wrecker Parts Manual - Page

92 MPL-NGS Wrecker Parts Manual - Page TOW SLING

93 TOW SLING MPL-NGS Wrecker Parts Manual - Page

94 MPL-NGS Wrecker Parts Manual - Page RECOVERY SHEAVE ITEM PART NO. DESCRIPTION QTY 00000* Sheave Weld 00000* Sheave 00000* Bearing 000* Pin 00000* Retaining Ring 000* Pin Weld 0000* Linch Pin 0000* Hitch Pin 000 Bracket Weld 0 00 Capscrew, 0. -0NC x.0 0 Capscrew, 0. -0NC x Flatwasher, 0. ID 00 Locknut, 0. -0NC 0 Capscrew, 0.0 -NC x.0 00 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 000# Bracket Weld 000# Tube 000# Tube 0 000# Pin 000# Pin 0000# Retaining Ring # Carriage Bolt, 0.0 -NC x.0 00 Flatwasher, 0.0 ID 000 Valve 00 Fitting 00 Elbow 000 Tube Assembly * also available in Cross Bar Sheave Assembly, P/N 0000 # also available in Cable Guide Assembly, P/N 0000

95 RECOVERY SHEAVE MPL-NGS Wrecker Parts Manual - Page

96 MPL-NGS Wrecker Parts Manual - Page L-ARM SPACER STORAGE ITEM PART NO. DESCRIPTION QTY 000 Bracket 00 Capscrew, 0. -0NC x Lockwasher, 0. ID 00 Flatwasher, 0. ID Nutsert, 0. -0NC

97 L-ARM SPACER STORAGE MPL-NGS Wrecker Parts Manual - Page

98 MPL-NGS Wrecker Parts Manual - Page FUEL FILLER ITEM PART NO. DESCRIPTION QTY 0000 Fuel Bezel Gasket 000 Flatwasher, 0. ID 000 Fuel Hose (Ford) Fuel Hose (GMC, diesel) Fuel Hose (GMC, gas) Fuel Hose (Dodge) 000 Bracket 00 Capscrew, 0. -NC x. 00 Flatwasher, 0. ID 00 Locknut, 0. -NC 000 Tie Strap Vent Hose (GMC) ft Vent Hose (Dodge) 000 Fitting (GMC, gas)

99 FUEL FILLER * * - nuts included with fuel bezel Not all items shown because of chassis variation MPL-NGS Wrecker Parts Manual - Page

100 MPL-NGS Wrecker Parts Manual - Page 00 FIFTH WHEEL ATTACHMENT ITEM PART NO. DESCRIPTION QTY 000 Bracket 000 Tube 000 Angle 000 Bracket 000 Pin 000 Pin 0 Capscrew, 0. -0NC x Locknut, 0. -0NC 0000 Snap Pin

101 FIFTH WHEEL ATTACHMENT MPL-NGS Wrecker Parts Manual - Page 0

102 MPL-NGS Wrecker Parts Manual - Page 0 GOOSENECK ATTACHMENT ITEM PART NO. DESCRIPTION QTY 000 Bracket 000 Tube 000 Angle 0000 Bracket 000 Pin / Dia Ball w/ Nut 0 Capscrew, 0. -0NC x Locknut, 0. -0NC 0000 Snap Pin

103 GOOSENECK ATTACHMENT MPL-NGS Wrecker Parts Manual - Page 0

104 MPL-NGS Wrecker Parts Manual - Page 0 PULL-OUT DRAWER - TUNNEL TOOLBOX ITEM PART NO. DESCRIPTION QTY 00 Sheet 00 Sheet Slide pr 00 Capscrew, #0-NC x Flatwasher, #0 ID 000 Locknut, #0-NC 000 Plate 000 Plate 00 Capscrew, 0. -0NC x Flatwasher, 0. ID 00 Locknut, 0. -NC 000 Rod 0 Capscrew, 0. -NC x.0 00 Flatwasher, 0. ID 0000 Washer 00 Locknut, 0. -NC 000 Pad

105 PULL-OUT DRAWER - TUNNEL TOOLBOX 0 0 MPL-NGS Wrecker Parts Manual - Page 0

106 MPL-NGS Wrecker Parts Manual - Page 0 STONE GUARD - TUNNEL TOOLBOX ITEM PART NO. DESCRIPTION QTY 000 Plate LH (Stainless Steel) 0000 Plate LH (Aluminum Diamond) 000 Plate RH (Stainless Steel) 0000 Plate RH (Aluminum Diamond) 00 Capscrew, #0-NC x Flatwasher, #0 ID 000 Locknut, #0-NC

107 STONE GUARD - TUNNEL TOOLBOX MPL-NGS Wrecker Parts Manual - Page 0

108 MPL-NGS Wrecker Parts Manual - Page 0 FORD DIESEL 0 EXHAUST ALTERATION ITEM PART NO. DESCRIPTION QTY 0000 Elbow Pipe

109 FORD DIESEL 0 EXHAUST ALTERATION EXISTING DIFFUSER USED MPL-NGS Wrecker Parts Manual - Page 0

110 MPL-NGS Wrecker Parts Manual - Page 0 ACCESSORY EQUIPMENT ITEM PART NO. DESCRIPTION QTY 000 Magnetic Tow Lights Suction Mounted Tow Lights Wheel Chock Fire Extinguisher Reflective Triangles Remote Control Transmitter Holder Valve Stem Extension Kit Simulators - N Simulators - N Simulators - ND Simulators -NF Simulators - NF Simulators - NF Simulators - NH Simulators - NH Simulators - NH Simulators - NH

111 ACCESSORY EQUIPMENT LOCATED INSIDE CAB MPL-NGS Wrecker Parts Manual - Page

112 MPL-NGS Wrecker Parts Manual - Page THIS PAGE INTENTIONALLY LEFT BLANK

113

114 000-