No Ramp Trailer. Parts Manual

Transcription

1 PARTS MANUAL

2

3 No Ramp Trailer Parts Manual

4 NoRamp Trailer Kemco Manufacturing, LLC E. Plymouth Street Bremen, IN 0 No Ramp Trailers and Kemco Manufacturing, LLC are committed to improvements in design. As a result, images shown in this document are representative only and appearances may be changed without notice. Service parts which differ in appearance will perform the same, or improved, function as previous designs. NoRamp Trailer

5 Table of Contents Section Page No.. Hitch Coupler and Tongue Parts. Systems Box. Systems Box Electrical Parts. Systems Box Hydraulic Parts. Hydraulic Cylinders and Hoses. Axle Repair Parts. Disc Brake Repair Parts. Axle Lock Assembly. Axles 0. Axle Lock Assembly for U. Lighting. Decals. Hydraulic Hose Schematic View. Systems Box Electrical Schematic Views Parts Manual

6 0 0 HITCH COUPLER & TONGUE PARTS NoRamp Trailer

7 Hitch Coupler and Tongue Parts ITEM NO. PART NUMBER DESCRIPTION QTY. 0 KDT000AS /-0 X UNC /-0 UNC 00 /-0 X / UNC /-0 LN LCSL 0 /- X -/ UNC /- LN FLPLR KDT0 KDT0 KDT0 /- X -/ UNC /- LN LCU0 SYSTEMS BOX HEX BOLT, GRADE HEX NUT, GRADE SWITCH, TRAILER BREAKAWAY HEX BOLT, GRADE LOCK NUT, NYLON INSERT / SPRING LINK K COUPLER, -/" BALL HEX BOLT, GRADE LOCK NUT, NYLON INSERT LOCK PIN, DOUBLE WIRE K JACK ASSEMBLY, TOP WIND 0K JACK ASSEMBLY, TOP WIND 0K JACK ASSEMBLY, SIDE WIND, GOOSENECK HITCH HEX BOLT, GRADE LOCK NUT, NYLON INSERT SAFETY CHAIN, /" X SAFETY CHAIN, /" X (use w ith hydraulic surge brakes) SAFETY SLIP HOOK, /" FRONT PLANK RETAINER FRONT PLANK RETAINER, MODEL U HEX BOLT, GRADE LOCK NUT, NYLON INSERT (not show n) " FOAM SEAL 0 LCHSS0 KDT00 KDT0 /- X UNC /- LN 0ST-00 Parts Manual 0 0

8 0 SYSTEMS BOX PARTS NoRamp Trailer

9 Systems Box Parts ITEM NO. PART NUMBER DESCRIPTION QTY. KDT00AS KDT000AS KDT00AS 0- X / FKN00 PAD-L00-SS-0- G /- LN 0-ST-00 SYSTEMS BOX, STANDARD SYSTEMS BOX FOR HYDRAULIC JACK OPTION SYSTEMS BOX LID, STANDARD LEAF HINGE PAN HEAD SCREW 0- KEPS NUT MINI TOOL BOX LATCH, KEYED GASKET, LID LATCH GAS SHOCK BALL STUD LOCK NUT, NYLON INSERT / BUBBLE SEAL 0 Parts Manual 0

10 0 0 0 SYSTEMS BOX ELECTRICAL PARTS NoRamp Trailer

11 Systems Box Electrical Parts ITEM NO. PART NUMBER DESCRIPTION QTY. 0 /- LN 0 0-ST-00 0 DC KBW0 FC00 FWN0 0 0 / X / RHSN /-0 LN 0 0 AT-RF X / AP-LBL- OBAEV0A 0 /- X / UNC IDI-00 LOCK NUT, NYLON INSERT ADDITIONAL REQUI FOR OPTIONAL QUICK CHARGER / BUBBLE SEAL VOLT BATTERY VOLT BATTERY, MODELS U, UHP CLAMP, BATTERY BATTERY BOLT WING NUT, SS, /-0 BATTERY CABLE, POSITIVE BATTERY CABLE, NEGATIVE BATTERY TERMINAL COVER SOLENOID TERMINAL COVER TERMINAL BLOCK CARRIAGE BOLT, GRADE LOCK NUT, NYLON INSERT RUBBER GROMMET, /" RUBBER GROMMET, " RESETTABLE BREAKER SWITCH REMOTE RF HYDRAULIC MODULE PAN HEAD SCREW RF TRANSMITTER, UP/DOWN ONBOARD QUICK CHARGER OPTIONAL EQUIPMENT HEX BOLT, GRADE REQUI FOR OPTIONAL QUICK CHARGER -WAY RV PLUG, MOLDED Parts Manual SEE PG. #

12 SYSTEMS BOX HYDRAULIC PARTS 0 NoRamp Trailer

13 Systems Box Hydraulic Parts ITEM NO. PART NUMBER DESCRIPTION QTY. 0 DCP DB-0- Y-0-F-NWO / LW /- X -/ UNC RUBBER GROMMET, " V HYDRAULIC PUMP UNIT OPTIONAL DUAL FUNCTION PUMP ADAPTER, 0, /" M O-RING - /" FPT SWIVEL SEAL, O-RING BOSS SPRING LOCK WASHER HEX BOLT, GRADE Parts Manual

14 D C B A A B HYDRAULIC CYLINDERS & HOSES NoRamp Trailer

15 Hydraulic Cylinders and Hoses ITEM NO. 0 PART NUMBER DESCRIPTION QTY. BHI.xx. CYLINDER -/ X X -/ STROKE, MODEL U BHIxx. CYLINDER X X -/ STROKE, MODELS U, U BHI.XX CYLINDER -/ X X STROKE, MODELS U, UHP CP-X000 / X COTTER PIN SEE PG. # KDT00 REAR AXLE PIN, " X -/" SEE PG. # EQZ GREASE FITTING, /- UNF, SEAL, O-RING BOSS Y-00-O-- STRAIGHT ADAPTER Y-0-F-NWO-- ADAPTER, 0, /" M O-RING - /" FPT SWIVEL SEE HYDRAULIC HOSE APPLICATIONS CHART BELOW Y-0-F--- T-00S 0 TEE, () /" MALE, JIC WELD-ON HOSE CLAMP, DOUBLE / RUBBER GROMMET, " HYDRAULIC HOSE APPLICATIONS PART NUMBER SIZE LOCATION ¼ X ¼ X ¼ X ¼ X ¼ X ¼ X ¼ X ¼ X ¼ X ¼ X ¼ X ¼ X ¼ X ¼ X 0 ¼ X ¼ X ¼ X 0 ¼ X 0 CYLINDER HOSE 'A' CYLINDER HOSE 'B' CYLINDER HOSE 'A' CYLINDER HOSE 'A' CYLINDER HOSE 'A' CYLINDER HOSE 'A' CYLINDER HOSE 'B' CYLINDER HOSE 'B' CYLINDER HOSE 'B' CYLINDER HOSE 'B' PUMP 'A' PORT BOTTOM TEE HOSE 'C' PUMP 'B' PORT TOP TEE HOSE 'D' PUMP 'A' PORT BOTTOM TEE HOSE 'C' PUMP 'B' PORT TOP TEE HOSE 'D' PUMP 'A' PORT BOTTOM TEE HOSE 'C' PUMP 'B' PORT TOP TEE HOSE 'D' PUMP 'A' PORT BOTTOM TEE HOSE 'C' PUMP 'B' PORT TOP TEE HOSE 'D' 0 0 ¼ X ¼ X 0 PUMP TO OPTIONAL JACK PUMP TO OPTIONAL JACK Parts Manual U- U- U- HP U- U-

16 0 0 AXLES & EQUIPMENT NoRamp Trailer

17 Axles ITEM NO. PART NUMBER DESCRIPTION QTY. KDTFA KDTA KDTRA FRONT AXLE ASSEMBLY AXLE ASSEMBLY, MODEL U REAR AXLE ASSEMBLY NOT REQUI ON MODEL U CENTER AXLE ASSEMBLY (not show n) ALSO REQUI ON MODELS U, UHP WELDED AXLE PIVOT PIN REQUI ON MODEL U REQUI ON MODELS U, UHP HEX BOLT, GRADE REQUI ON MODEL U REQUI ON MODELS U, UHP FRONT AXLE PIN, " X " NOT REQUI ON MODEL U REQUI ON MODELS U, UHP REAR AXLE PIN, " X -/" / X COTTER PIN AS REQUI () USED PER AXLE PIN AXLE LINK BAR - LEFT NOT REQUI ON MODEL U TRI-AXLE LINK, FRONT, RH (not show n) ALSO REQUI ON MODELS U, UHP AXLE LINK BAR - RIGHT NOT REQUI ON MODEL U TRI-AXLE LINK, FRONT, LH (not show n) ALSO REQUI ON MODELS U, UHP GREASE FITTING, /- UNF, 0 REQUI ON MODEL U REQUI ON MODELS U, UHP ST/ R Wheel & Tire LUG NUT, /-0 UNF WHEEL WELL LID, MODEL U WHEEL WELL LID, MODELS U, U WHEEL WELL LID, MODELS UHP, UHP WHEEL WELL LID, MODEL U WHEEL WELL LID, MODEL UHP WHEEL WELL HINGE/PIN ASSY WHEEL WELL HINGE/PIN ASSY HEX BOLT, GRADE LOCK NUT, NYLON INSERT " X " FOAM SEAL KDTFA KDT000 /- X / UNC KDT00 KDT00 CP-X000 KDT0 KDT KDT0 KDT 0 EQZ KDT00AS KDT000AS KDT000AS KDT00AS KDT00AS KDT00LH KDT00RH /-0 X / UNC /-0 LN Parts Manual

18 0 AXLE REPAIR PARTS NoRamp Trailer

19 Axle Repair Parts ITEM NO. PART NUMBER DESCRIPTION QTY. QUANTITIES ARE PER AXLE CB0 BRASS BUSHING, " X -/" X -/" EW00 BRASS THRUST WASHER S STL CP " X " HUB & DRUM, COMPLETE. ELECTRIC BRAKE ASSEMBLY, RH, COMPLETE HYDRAULIC BRAKE ASSEMBLY, RH, COMPLETE (not show n) NUT/WASHER ASSEMBLY (not show n). ELECTRIC BRAKE ASSEMBLY, LH, COMPLETE HYDRAULIC BRAKE ASSEMBLY, LH, COMPLETE (not show n) NUT/WASHER ASSEMBLY (not show n) QUANTITIES BELOW ARE PER ONE HUB/DRUM GREASE SEAL, DOUBLE LIP, -/" SHAFT GREASE SEAL, DOUBLE LIP, -/" SHAFT INNER BEARING CONE 0 INNER BEARING CUP 0 HUB & DRUM W/ BEARING CUPS & STUDS 0 STUD, /"-0 X -/, LONG KNURL 0 OUTER BEARING CUP OUTER BEARING CONE A SPINDLE WASHER " X " OD SPINDLE NUT "- (use also Item #) COTTER PIN (use w ith Item #) SPECIAL JAM NUT (use also Item #) RETAINER, SPINDLE NUT (use w ith Item #) Use Items # & # w ith Ultrulube axles. Grease zerks are in spindle ends. Spindle has a f lat retainer notch. GREASE CUP FOR A BEARING 0 RUBBER PLUG Ultrulube is a trademark of AL-KO Axis, Inc. Parts Manual

20 0 DISC BRAKE REPAIR PARTS NoRamp Trailer

21 Disc Brake Repair Parts ITEM NO. PART NUMBER DESCRIPTION QTY. CMB-- CALIPER MOUNTING BRACKET 0 GREASE SEAL INNER BEARING CONE 0 INNER BEARING CUP 0 ROTOR/HUB--- BRAKE DISC, ", W/ BEARING CUPS & STUDS LB STUD, /"-0 OUTER BEARING CUP FOR ON." B.C. OUTER BEARING CONE A FOR ON." B.C. SPINDLE WASHER " X " OD 0 SPINDLE NUT "- (use also Item #) COTTER PIN (use also Item #0) GREASE CUP FOR A BEARING 0 RUBBER PLUG RETAINER, SPINDLE NUT (use also Item #) SPECIAL JAM NUT (use also Item #) Use Items # & # w ith Ultrulube axles. Grease zerks are in spindle ends. Spindle has a flat retainer notch. DBC-0-E CALIPER, LOADED DBC-0-CERM-PAD BRAKE PAD SET DBC-0-CERM-PAD-SS BRAKE PAD SET, STAINLESS STEEL BACKINGS DBC-MHGB CALIPER BOLT, M X., W/ THREADLOCKER DBC-0-KIT PISTON REBUILD KIT (not show n) Ultrulube is a trademark of AL-KO Axis, Inc. Parts Manual

22 0 AXLE LOCK ASSEMBLY 0 NoRamp Trailer

23 Axle Lock Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. KDT0 /- X -/ UNC KDT00 SHSS / X / /- JAM UNF KDT0 /-0 UNC KDT00 KDT0 KDT0 /" X -/" FKN00 00 ELTSC KDT AXLE LOCK PIN HEX BOLT, GRADE AXLE LOCK HANDLE LINKAGE SOCKET HEAD SHOULDER SCREW HEX JAM NUT, FINE THREAD, GRADE AXLE LOCK LEVER HEX NUT, GRADE LOCK ROD, STANDARD WIDTH LOCK ROD, MODELS U, UHP AXLE LOCK HANDLE HANDLE COVER - KEPS NUT PUSH SWITCH TOGGLE SWITCH COVER AXLE LOCK HANDLE SWITCH PLATE AXLE LOCK-UNLOCK DECAL AXLE UNLOCK-LOCK DECAL REQUI ON HP MODELS PRIOR TO /0 QUICK RELEASE PIN PAN HEAD SCREW HEX NUT, GRADE 0 Parts Manual X /- UNC

24 0 cut out shows handle pivot point AXLE LOCK ASSEMBLY FOR MODEL U -ALSO MODEL U PRIOR TO /0 -ALSO MODEL U PRIOR TO /0 NoRamp Trailer

25 Axle Lock Assembly for U ITEM NO. PART NUMBER DESCRIPTION QTY. 0 KDT0 /- UNC /- X -/ UNC SHSS / X / /-0 LN KDT000 /-0 X / UNC KDT00 /" X -/" KDT00 FKN00 ELTSC X AXLE LOCK PIN HEX NUT, GRADE HEX BOLT, GRADE SOCKET HEAD SHOULDER SCREW LOCK NUT, NYLON INSERT AXLE LOCK HANDLE LINKAGE HEX BOLT, GRADE AXLE LOCK HANDLE HANDLE COVER AXLE LOCK HANDLE SWITCH PLATE - KEPS NUT TOGGLE SWITCH COVER PUSH SWITCH QUICK RELEASE PIN PAN HEAD SCREW Parts Manual

26 0 LIGHTING NoRamp Trailer

27 Lighting ITEM NO. PART NUMBER DESCRIPTION QTY. 0 0 /- LN KDT00 KDT00 /- X RHSN 0 0- X / FKN00 /-0 X / UNC /-0 LN MARKER LAMP W/ GROMMET, LED, AMBER LOCK NUT, NYLON INSERT LICENSE PLATE PIVOT BASE MOUNT LICENSE PLATE BACKER PLATE CARRIAGE BOLT, GRADE LICENSE PLATE LIGHT, LED PAN HEAD SCREW 0- KEPS NUT HEX BOLT, GRADE LOCK NUT, NYLON INSERT MARKER LAMP W/ GROMMET, LED, TAILLIGHT RUBBER MOUNT GROMMET TAIL LIGHT RECTANGULAR REFLECTOR DECAL, WIRING HARNESS (not show n) CHASSIS WIRING HARNESS, MODEL U CHASSIS WIRING HARNESS, MODEL U CHASSIS WIRING HARNESS, MODEL U CHASSIS WIRING HARNESS, MODEL U / WIRE LOOM CLAMP (not show n) / WIRE LOOM CLAMP (not show n) Parts Manual KDT0 KDT0 KDT00 KDT0 AV0 AV0 AS REQUI AS REQUI

28 NoRamp Trailer

29 Decals Item No. Part Number Description Qty. WARNING towing safety LOCK-UNLOCK -0 UNLOCK-LOCK (HP models prior to /0) FUSE ARROW -0 CAUTION,000 LB CAUTION,000 LB CAUTION 0,000 LB -0 CAUTION,000 LB Made in the USA NoRamp Parts Manual

30 Hydraulic Hose Schematic View HYDRA ULIC HOSE APPLICATIONS ITEM # U- LOCATION U- U- HP U- U- PART # SIZE PART # SIZE PART # SIZE PART # SIZE PART # SIZE PUMP 'A' TO TEE ¼ X 0 0 ¼ X 0 ¼ X ¼ X ¼ X PUMP 'B' TO TEE ¼ X 0 0 ¼ X 0 ¼ X ¼ X 0 ¼ X CY LINDER HOSE 'A ' ¼ X 0 ¼ X 0 ¼ X ¼ X ¼ X CYLINDER HOSE 'B' ¼ X 0 ¼ X 0 ¼ X ¼ X ¼ X PORT 'A' PORT 'B' PUMP UP BUTTON: PORT 'A' DOWN BUTTON: PORT 'B' Port 'A' is Short Round Solenoid Valve Port 'B' is Tall Square Solenoid Valve Port 'A' Valve keeps trailer in UP position B B A A CYLINDER CYLINDER NoRamp Trailer

31 Systems Box Electrical Schematic Views TRAILER SYSTEMS BOX -STANDARD WIRINGbefore VIN BREAK-AWAY SWITCH TRAILER WIRE HARNESS WHITE (-) WHITE BLUE CH BLUE (+) BROWN BROWN GND 0 GAUGE : CHARGING CIRCUIT, POS BLUE WIRELESS MODULE (OPTION) BLUE V CH 0 GAUGE WHITE: CHARGING CIRCUIT, NEG HYDRAULIC PUMP S - + CIRCUIT BREAKER BATTERY WHITE WHITE WHITE AXLE LOCK SWITCH SOLENOID DETAILS: - PUSH BUTTON - PUSH BUTTON - WIRELESS (OPTION) - WIRELESS (OPTION) UP -WAY RV PLUG STARTER GROUND POST DN Parts Manual

32 TRAILER SYSTEMS BOX -STANDARD WIRINGVIN -0 BREAK-AWAY SWITCH CH TRAILER WIRE HARNESS WHITE BLUE WHITE (-) BLUE (+) BROWN BROWN GND 0 GAUGE : CHARGING CIRCUIT, POS BLUE WIRELESS MODULE (OPTION) BLUE V CH 0 GAUGE WHITE: CHARGING CIRCUIT, NEG HYDRAULIC PUMP S - + CIRCUIT BREAKER BATTERY WHITE TOOLBOX LIGHT (INTEGRAL SWITCH) WHITE WORK LIGHTS WHITE WHITE AXLE LOCK SWITCH SOLENOID DETAILS: - PUSH BUTTON - PUSH BUTTON - WIRELESS (OPTION) - WIRELESS (OPTION) UP -WAY RV PLUG STARTER GROUND POST DN 0 NoRamp Trailer

33 TRAILER SYSTEMS BOX -STANDARD WIRINGVIN 0, after BREAK-AWAY SWITCH CH TRAILER WIRE HARNESS WHITE WHITE (-) BLUE BLUE BROWN (+) BROWN GND 0 GAUGE : CHARGING CIRCUIT, POS BLUE WIRELESS MODULE (OPTION) BLUE V CH 0 GAUGE WHITE: CHARGING CIRCUIT, NEG HYDRAULIC PUMP S - + CIRCUIT BREAKER BATTERY WHITE ROCKER SWITCH WORK LIGHTS WHITE TOOLBOX LIGHT WHITE WHITE AXLE LOCK SWITCH SOLENOID DETAILS: - PUSH BUTTON - PUSH BUTTON - WIRELESS (OPTION) - WIRELESS (OPTION) UP -WAY RV PLUG STARTER GROUND POST DN Parts Manual

34 Printed in U.S.A. V00 NoRamp Trailer