e2065 Utility Vehicle

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1 Form Number Workman e2065 Utility Vehicle Model No TC and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Dash Panel Assembly Solenoid Assembly No Pedal Assembly Hydraulic Brake Assembly Master Cylinder Assembly No Frame Assembly Seat Base Assembly Offboard 48 Volt Charger Assembly No Front Tire and Steering Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Page Description Controller Assembly Battery and Transaxle Assembly Electric Motor Assembly No Electric Transaxle Assembly No Left Hand Brake Assembly No Right Hand Brake Assembly No Upper Steering Assembly Steering Gearbox Assembly No Box and Tailgate Installation Assembly Box and Tailgate Assembly Attachments and Accessories List HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately Page

3 2 Dash Panel Assembly Hood Housing-Manual Screw-HHF Switch-Key, Supervisor Dash ASM 20:1 1 Switch-Key 3: Decal-Dash, Electric 20: Nut-Mounting 3: Decal-Danger 20: Set-Key, Supervisor Switch 20: Washer-Backup Plug-Hole Nut-Flange, NI Light-Indicator Screw-SHH Key-Ignition Solenoid Switch-Rocker Holder-Fuse Guage-Hour/Battery Level, 48 Volt Mount-Solenoid Button-Horn Fuse-10 Amp Plug-Rubber Nut-Keps Screw-HHF Screw-HH Washer-Flat Cover-Channel Nut-Flange, NI Screw-HHF Screw-HHF Screw-HH Switch-Key, 48V Washer-Flat 16: Screw Bumper-Plastic 16: Washer-Backup LH Fender ASM 16: Nut-Mounting RH Fender ASM 16: Key-Ignition Decal Cap-Housing Mount-Headlight R-Clamp Headlight 3

4 Screw-Forming, Thread Reflector Decal Horn Decal-Fuse Harness-Headlight Washer-Flat Dash Panel Assembly (continued) 4

5 A Nut-Hex Washer-Lock Nut-Hex Washer-Lock Solenoid Assembly No

6 Pedal Support Frame ASM Nut-Flange, NI Screw-HH Bushing-Flange Pedal-Throttle Pedal-Brake Spring-Return, Pedal Screw Pivot-Pedal Screw-HH Nut-Keps Screw-PPH Plate-Tapped Switch Sensor-Position, Rotary Rivet-Blind Pin-Roll Collar Screw-HSH Screw-HH Pedal Assembly 6

7 4 Hydraulic Brake Assembly Caliper-LH Pin-Cotter 1: Friction Pad And Pin Kit Cylinder-Master 1: Spring-Rattle, Anti Union Caliper-RH Nut-Lock, NI 2: Friction Pad And Pin Kit Screw-HH 2: Spring-Rattle, Anti Bracket-Hose Rotor Screw-HH Tube-Brake, Front Washer-Lock Front Hose ASM Screw-HSBH Screw-CARR Nut-Lock, NI Tube-Brake, Rear Screw-CARR 8 1 Rear Brake Hose ASM Screw-HWHTF 8: Tube-Brake, Rear Clamp 8: Hose-Brake, Rear Clamp-Tube Bracket-Hose, Brake Screw-HH Screw Clip Tee Tube-Brake, Rear (RH) Tube-Brake, Rear (LH) Clip-Closed, Insulated Screw-HH Nut-HHF, Whiz Pin-Clevis 7

8 A2 Master Cylinder Assembly No Reservoir ASM 1: Cap ASM Seal-Port, Flange Pin-Stop Secondary Piston ASM Clevis Nut-Hex Cover-Dust Rod-Push Ring-Snap Retainer-Washer Primary Piston ASM 8

9 5 Frame Assembly Screw-HHF 20: Bushing Nut-Flange, NI Front Frame ASM Pivot Yoke ASM Tie-Cable Rear Frame ASM Ring-Retaining, External 4: Decal-Electric Pad-Battery 4: Decal-Polarity Isolator-Battery 4: Decal-Capacity, Workman (Ce) Guard-Brake Line, LH Decal-Rating, Hitch (Light Duty) Guard-Brake Line, RH Screw-HHF Screw Hitch-Duty, Light Plug-Hole Washer-Flat Screw-HH Screw-HH Washer-Hardened Screw-HH Fitting-Grease LH A-Arm ASM 15: Bushing Nut-HF Nut-Lock, NI Washer-Lock, Int Screw-HH RH A-Arm ASM 9

10 6 Seat Base Assembly Seat ASM Powercord-Ac, Canada Bracket-Seat Powercord-Ac, U.K Rubber Receptical ASM Powercord-Ac, Europe Rivet Screw Screw-HH Washer-Flat Screw-FH Cover-Brake, Parking Post-Holding Screw-HHF Seat Base ASM Washer-Flat Screw-HHF Nut-Lock, NI Washer-Flat Washer-Curved Screw Lever-Brake, Park Mat-Floor 35: Grip-Handle Plate-Receptacle Bracket-Equalizer, Cable 13: Decal-Charger Ring-Retaining, External Receptacle-Charger Support-Brake, Park Harness-Wire, Charger Screw-HH Charger-48V, Offboard Pin-Clevis Tray-Seatbase Pin-Cotter Bracket-Mount, Socket Rivet-Pop Screw-HSH Switch Nut-Lock Screw-HWH 10

11 A3 Offboard 48 Volt Charger Assembly No Case ASM 2 1 Transformer ASM Fuse ASM Relay, 48V Dc Diode ASM Control Board ASM Breaker-Circuit Kit-Cordset Connnector-Inlet Terminal And Screw ASM Ammeter Switch ASM Kit-Cordset, 20 Foot (Dc) 11

12 7 Front Tire and Steering Assembly Tire And Wheel ASM Nut-Jam 1: Wheel Washer-Tab 1: Tire Nut-Lock, Retainer 1: Stem-Valve Pin-Cotter Nut-Lock, NI Bearing-Cone, Tapered Washer-Thrust Bearing-Cup, Tapered Spindle-Disc, RH Cone-Bearing, Tapered 10 2 Rod-Tie Cup-Bearing, Tapered 10: Joint-Ball, RH Seal-Shaft 10:1: Nut Hub 10: Joint-Ball, LH 10:2: Nut 10: Rod-Tie 10: Nut-Jam 10: Nut-Jam Sleeve-Kingpin Fitting-Grease, 90 DEG Fitting-Grease Screw-HH Spindle-Disc, LH Pin-Cotter Stud-Type, Drive Nut-Lug Cap-Dust 12

13 8 Controller Assembly Screw-CARR Harness-Wire, Battery Cable Washer-Flat Isolator Nut-HHF Spacer Fuse Tie-Cable Nut-Flange, NI Alarm-Audio 6: Nut-Plastic, Knurled Nut-Keps Nut-HF Screw-HH Controller-Sevcon Screw-CARR Mount-Controler Washer-Lock Nut-Wing Contactor-48V Cover-Controller Screw-Flange Screw-HHF Harness-Wire, Main Cable-Battery, Positive Cable-Battery, Positive Cable-Battery, Negative Connector 13

14 9 Battery and Transaxle Assembly Nut-Flange, NI Pin-Cotter Cable-Battery, Positive Pin-Clevis Hold Down ASM Cable-Brake, Park Screw-HSH Washer-Flat Screw-CARR Hose-Fuel Bracket-Support Decal-Motor Plate-Mount, Transaxle Tie-Cable Damper-Rubber Screw-HSFH Motor-Electric Tie-Cable Fan-10 Blade, Clockwise Protection-Terminal, Aerosol Pin-Roll Washer Screw-HSH Screw-HHF Electric Transaxle ASM Drum-Brake Tire And Wheel ASM 19: Wheel 19: Tire 19: Stem-Valve Nut-Lug Rod-Battery Washer-Lock Cable-Battery, Positive 14

15 A4 Electric Motor Assembly No Frame And Field ASM 2 1 Armature ASM Brush Lead ASM Brush Box ASM Spring-Brush Ring-Retaining Bearing Head-Commutator Headband ASM Brush Thermal Sensor ASM Nut-Jam, Brass Nut-Jam, Brass 15

16 A5 Electric Transaxle Assembly No Transaxle ASM Differential ASM Bolt-Cap, Bearing Screw-Hex Input Shaft Kit Nut-Lock 3: Seal-Oil Screw-Tapping 3: Ring-Retaining Elbow-90 Degree 3: O-Ring Plug-HH 3:4 1 Bearing-Ball Screw-HSH 3:5 1 Shaft-Input Nut-Lock 3:6 1 Bearing-Ball LH Brake ASM Internal Gear Kit RH Brake ASM 4:1 1 Shaft-Input Seal-Oil 4:2 1 Gear-Intermediate Shaft-Axle 4: Gear-Drive, Final Pin-Cotter Ring-Retaining Ring-Retaining O-Ring Bearing-Ball Cover Kit Gasket 7: Plug-HH Nut-HF Hub ASM 8: Bolt-Wheel Bearing-Ball Bearing-Ball Plug-Cap, End O-Ring Bearing-Ball 16

17 A6 Left Hand Brake Assembly No Backing Plate ASM Adjuster Kit 2: Washer-Bellville 2: Adjuster Lever ASM 2: Cover-Dust 2:4 2 Screw 2:5 2 Bolt Shoe And Lining Kit Hardware Kit 4: Shoe Hold Down Spring ASM 4: Spring-Upper 4: Spring-Lower 4:4 2 Bolt And Washer Wheel Cylinder ASM LH Park Brake Lever ASM 17

18 A7 Right Hand Brake Assembly No Backing Plate ASM Adjuster Kit 2: Washer-Bellville 2: Adjuster Lever ASM 2: Cover-Dust 2:4 2 Screw 2:5 2 Bolt Shoe And Lining Kit Hardware Kit 4: Shoe Hold Down Spring ASM 4: Spring-Upper 4: Spring-Lower 4:4 2 Bolt & Washer Wheel Cylinder ASM RH Park Brake Lever ASM 18

19 Nut-Hex Washer-Flat Decal Wheel-Steering 4: Cover-Wheel, Steering Cover-Dust Bushing-Steering, Upper Column-Steering Bolt-CARR Nut-Flange, NI Steering Gearbox ASM Screw-HH Screw-HH Washer-Lock Shaft-Steering Collar 15: Screw-HSH Upper Steering Assembly 19

20 A8 Steering Gearbox Assembly No Gasket Screw-HWH Seal Sector-Gear Washer-Flat Bearing-Ball Spacer-Shaft, Output Washer-Stepped Screw-HHF Bearing-Ball Spacer-Shaft, Input Washer Screw-HH Fitting-Grease Cover-Housing, Steering Housing-Steering Gear-Pinion Seal-Oil Arm-Pitman 20

21 12 Box and Tailgate Installation Assembly Box And Tailgate ASM Decal Knob-Soft Grip, Push-On Bumper-Rubber Decal Brace-Box Screw-HHF LH Pivot Bracket ASM Screw-HHF Bracket-Rod, Prop Washer-Flat Nut-Push Pin-Latch Nut-Lock, NI Screw-CARR Rod-Prop Bracket-U, Prop Rod Screw-HHF RH Pivot Bracket ASM Spring-Tension Rod-Latch Nut-Flange, NI 21

22 A Rod-Latch, Right Bracket-Tailgate Latch, Right Tailgate ASM Screw Plate-Striker Rod-Latch, Left Bracket-Tailgate Latch, Left Screw Washer-Latch Spring Bracket-Pivot, Tailgate Screw-HHF Channel-Tailgate Box ASM 14: Decal-No Riders 14: Rivet Box and Tailgate Assembly 22

23 Attachments and Accessories For 07288TC - Workman e2065 Utility Vehicle Product Name Model/Part Stand Alone Windshield Kit Rear Lift Kit Electric Bed Lift Kit Roll-Over Protection System Receiver Hitch Kit Heavy-Duty Bumper Kit V Converter Kit Stake Side Kit Cab Folding Windshield Kit Windshield Kit Heavy-Duty Brushguard and Bumper Kit Canopy Kit Portable Refreshment Center Brake and Signal Light Kit Vinyl Enclosure

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