Parts Manual MODEL B1WF2100

Transcription

1 Parts Manual MODEL BWF00

2

3 TABLE OF CONTENTS Control Panel CONTROLS- Pg. Control Panel-DECALS- Pg. Control Panel-HOSES- Pg. 9 Control Panel-TUBING- Pg. 8 Control Panel VALVES- Pg. Coupler Assembly Pg. 0 Engine/Pump Assembly Pg. Hydraulic-COOLER ASSEMBLY- Pg. Fuel Tank Assembly Pg. Hydraulic-LIFT CYLINDERS- Pg. 9 Hydraulic Plumping-PUMPS- Pg. Hydraulic-TILT CYLINDER- Pg. 8 General Overview Pg. Operator Platform Pg. Undercarriage Assembly Overview Pg. Undercarriage-CONT.- Pg. Undercarriage-HUB- Pg. Undercarriage-DRIVE MOTOR- Pg. Undercarriage-HUB/SPINDLE- Pg. 9 Valve Assembly-AUXILARY- Pg. Valve Assembly-BOOM/BUCKET- Pg. 0 Valve Assembly-LEFT TRACK- Pg. Valve Assembly-RIGHT TRACK- Pg. Valve/Manifold Assembly Pg. Wiring-BATTERY- Pg. Wiring-ENGINE COMPARTMENT- Pg. Wiring-FUSE PANEL- Pg. Wiring-SCHEMATIC- Pg.

4 General Overview Parts List CONTROL PANEL ASSEMBLY. 000 ENGINE ASSEMBLY W/PUMPS. 00 OPERATOR PLATFORM ASSEMBLY ASSEMBLY. UNDERCARRIAGE. 00 COUPLER ASSEMBLY. 000 TILT CYLINDER. 00 LIFT ARMS (BOOM) BATTERY INSTALL HYDRAULIC COOLER ASSEMBLY FUEL TANK ASSEMBLY. 000 LIFT CYLINDERS. 008 HYDRAULIC TANK ASSEMBLY

5 General Overview 0 8 9

6 CONTROL PANEL DECALS PARTS LIST. 98 DECAL, CNTRLS CRAWL VALVE OFF/ON. 90 DECAL, CNTRLS TRACK/BOOM/BUCKET. 990 DECAL, CRAWL SPEED. 99 DECAL, AUXILARY VALVE. 99 DECAL, THROTTLE SPEED. 99 DECAL, LIGHT PANEL. 000 DECAL, PARK BRAKE INSTRUCTIONS DECAL, WARN "READ OPERATORS MANUAL" DECAL, WARNING (REFUELING) DECAL, CAUTION "AUXILIARY POWER" Decals/Label Not Shown 98 DECAL, WARNING "CYLINDER LOCKS" 98 DECAL, CAUTION "AUXILIARY POWER" 98 DECAL, CAUTION "SECURE ATTACHMENT" 98 DECAL, DANGER "PINCH POINT" 98 DECAL, SAFETY INSTRUCTIONS 9 DECAL, MERTZ INSIGNIA 9 DECAL, MODEL "TL" 9 DECAL, BOXER -LARGE- W/RED 98 DECAL, "HYDRAULIC OIL ONLY" 98 DECAL, MADE IN USA SQUARE

7 CONTROL PANEL 9 8 0

8 CONTROL PANEL PARTS LIST. 9 LEVER, CONTROL. 90 GRIP, 900 TEXTURED. 008 HANDLE, TEE MOLDED CABLE, THROTTLE. 99 SWITCH, IGNITION a MOLDED KEY SET ON RING. 00 NUT, M BOLT, M8 X 0MM LEVER ASSY LEVER/KNOB ASSY TUBE, LEVER SPACER BOOM/BUCK (not visible). 00 STRIP, LEVER ADAPTER BOOM/BUCK. 00 STRIP, LEVER ADAPTER GRND DRIVE 008 ROUND, LEVER STEM GRND DRIVE. 00 ROUND, LEVER BOOM/BUCKET STEM (not visible). 00 ASSY, HARNESS LOW OIL PRESS LIGHT. 000 ASSY, LIGHT HIGH RANGE INDICATOR 00 ASSY, SWITCH HIGH RANGE HOLDER, MANUAL-PAK PAD, VINYL X SHEET, LIGHT PANEL. 9 PLUG, DASH. 00 PLUG, DASH. 9 LEVER/BRAKE CONTROL 0 METER, HOUR (not shown)

9 CONTROL PANEL

10 CONTROL PANEL VALVE ASSEMBLYS ASSY, AUX VALVE. 00 ASSY, GRND DRIVE VALVE LEFT. 00 ASSY, GRND DRIVE VALVE RIGHT. 009 ASSY, MANIFOLD/-WAY. 009 ASSY, BOOM/BUCK/WDNG W/O (FXD). 00 ASSY, HARNESS LOW OIL PRESS LIGHT. 000 ASSY, LIGHT HIGH RANGE INDICATOR 8 99 SWITCH, IGNITION CABLE, THROTTLE 9a HANDLE, THROTTLE (not shown)

11 CONTROL PANEL TUBE ASSEMBLYS TUBE ASSY, PRESS EATON TO AUX. 0 TUBE ASSY, PRESS -WAY-LEFT TRK VLV. 08 TUBE ASSY, SIX-WAY TO EATON. 09 TUBE ASSY, PRESS -WAY TO RGHT VLV. 00 TUBE ASSY, PRESS EATON-RIGHT TRK VLV. 0 TUBE ASSY, LEFT TRK VLV TANK. 0 TUBE ASSY, PRESS EATON-LEFT TRK VLV 8. 0 TUBE ASSY, BOOM/BUCKET TO TANK 9. 0 TUBE ASSY, RIGHT TRK VLV TO TANK 0. 0 TUBE ASSY, AUX VLV TO TANK. 0 TUBE ASSY, BOOM/BKY TO PWR BEYOND 8

12 CONTROL PANEL HOSE LAYOUT 8 & HOSE ASSY, FC9-0 W/#8 ENDS (auxiliary hose) HOSE ASSY, FC9-0 W/#8 ENDS (auxiliary hose) HOSE ASSY, FC9-0-0 (boom cylinder) HOSE ASSY, FC9-0-0 (boom cylinder) HOSE ASSY, FC9-0-0 (tilt cylinder, hidden by #) HOSE ASSY, FC9-0-0 (tilt cylinder) HOSE ASSY, FC9-0-0 (from two small pumps) HOSE ASSY, FC (from pump) HOSE ASSY, FC (ground drive) HOSE ASSY, FC (ground drive) 9

13 Boom/Bucket Valve FITTING, FITTING, FITTING, VALVE, WALVOIL SD/-P. 9 LEVER/HANDLE (not shown) BOOT (not shown) SPRING KIT, SECTION (FLOAT) 8. 9 PLUG, O-RING (plugs not shown in this picture) 0.00 SPRING ASSY "B" 0.00 SPRING ASSY "C" 0

14 MANIFOLD ASSEMBLY PARTS LIST FITTING, PLUG, O-RING FITTING, FITTING, FITTING, FITTING, FITTING, MANIFOLD, HYD CONTROLS 9. 0 VALVE, HYD -WAY CNTRL 9a HANDLE and KNOB 9b REPAIR KIT 0. FITTING, 8--F0G-S (not visible). 9 FITTING, F0HA0-S UNION (not visible) SOLENOID VALVE CARTRIDGE ONLY COIL ONLY, DG SEAL KIT CARTRIDGE, PRESSURE COMPENSATING SEAL KIT CHECK VALVE SEAL KIT FLOW DIVIDER COMBINER SEAL KIT ROTARY VALVE & HANDLE (not shown) LEVER ASSY (not shown) LEVER HANDLE ONLY (not shown) SEAL KIT

15 MANIFOLD ASSEMBLY

16 LEFT TRACK VALVE VALVE, (GRND DRIVE). 98 FITTING, FITTING, FITTING, LEVER BOX BOOT (not shown)

17 RIGHT TRACK VALVE VALVE, (GRND DRIVE). 90 FITTING, FITTING, FITTING, LEVER BOX BOOT (not shown)

18 Auxiliary Valve Assembly VALVE, (AUX). 98 FITTING, FITTING, FITTING, S. 9 LEVER/HANDLE SWITCH (replacement)

19 Hydraulic Plumbing, Pump HOSE ASSY, FC (pump pressure) HOSE ASSY, FC9-0-0 (pump pressure) HOSE, CUT -0 SUCTION (") HOSE ASSY, FC (pump suction). 9 FITTING, FITTING, 0--0 (HB x SAE). 90 FITTING, FITTING, 0-0-S PUMP, -SECTION (see engine assembly) FITTING, 00-- (top & bottom of right lift cylinder) HOSE ASSY (lift cylinder jumper hoses, removed for clarity). 9 FITTING, (top & bottom of left lift cylinder)

20 Hydraulic Cooler Assembly 9 8 0,. 098 COOLER, OIL a MOTOR/FAN ASSY. 00 FILTER, HYD TANK a ELEMENT, HYD TANK FILTER (replacement). 99 FITTING, FITTING, FITTING, 00-- (top & bottom of right lift cylinder). 0 TUBE ASSY, EATON VALVE TO COOLER. 08 TUBE ASSY, COOLER TO FILTER HOSE ASSY (top & bottom cylinder jumper) 9. 9 FITTING, FITTING, (top & bottom of left lift cylinder) DIPSTICK, HYDRAULIC OIL LEVEL. 000 WELDMENT, HYDRAULIC ACCESS. 00 GASKET, HYD ACCESS 00 COOLER SHROUD (removed for clarity)

21 Hydraulic Tilt and Auxiliary HOSE ASSY, FC HOSE ASSY, FC HOSE ASSY, FC9-0 W/#8 ENDS HOSE ASSY, FC9-0 W/#8 ENDS. 0.9 AUXILIARY QUICK CONNECT SOCKET. 0.9 AUXILIARY QUICK CONNECT PIN. 9 FITTING, FITTING, 8--F0G-S 9. 9 FITTING, ELBOW ADAPTER S-08 X J WELDMENT, BOXER PIVOT PIN-SHORT. 00 STRIP, BOOM STOP. 000 CYLINDER, TILT a REPAIR KIT

22 Hydraulic Lift Cylinders. 000 LIFT CYLINDER a REPAIR KIT HOSE ASSY (top & bottom cylinder jumper). FITTING, 00--S (top & bottom cylinder). 9 FITTING, (top & bottom cylinder). 08 TUBE ASSY, COOLER TO FILTER. 0 TUBE ASSY, EATON VALVE TO COOLER. 00 HARNESS, OIL COOLER 9

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24 Engine and Pump Assembly ENGINE, HONDA GX0. 9C 0 BOLT, HH /8- X / NC G. 9C BOLT, HH /8- X NC G. 0 WASHER, FLAT / G. 90 FITTING, WASHER, LOCK /8 G. 989 ADAPTER, HYD PUMP MOUNT PUMP COUPLING, JAW ASSY (not visible) 9a SPIDER, RED COUPLER FITTING, 0-0-S. 00 FITTING, 0--0 (HB x SAE). 00 SQUARE, KEY ENGINE SHAFT (not visible). 008 OPTION, DRAIN HOSE (not visible) NUT, HEX /8- NC SELF LOCKING. 00 PLATE, ENGINE MOUNT ADAPTER. 00 MUFFLER, COATED. 99 ARRESTOR, SPARK (not shown) EXTENSION, MUFFLER (not shown) SERVICE ITEMS a ELEMENT, AIR CLEANER b FILTER, OUTER (Foam) c COVER, FAN d FILTER, FUEL e HOSE, A OIL f HOSE, B OIL g GASKET, EXHAUST h FILTER, OIL GX 0 TAF I FAN, COOLING GX 0

25 Engine and Pump Assembly 0 9, 8,

26 Undercarriage Assembly. 00 WELDMENT, UNDERCARRIAGE FRAME. 00 ASSY, DRIVE MOTOR W/BRAKE. 00 ASSY, DRIVE MOTOR W/O BRAKE. 00 ASSY, HUB/SPINDLE FRONT. 00 ASSY, HUB/SPINDLE REAR SHEET, COVER PLATE. 98C BOLT, HH /-8 X 8. 0 WASHER, LOCK / INSERT, / HOSE ASSY, FC (ground drive) HOSE ASSY, FC (ground drive) BOLT, FLANGE HEAD /- NC X. 0.0 NUT, HEX FLANGE LOCK /-. 9C BOLT, HH /-8 X / NC G. 90 NUT, /-8 NC NYLOCK. 98 NUT, JAM / - NF. 0 CABLE, PUSH-PULL WELDMENT, BRAKE PIN HOUSING ROUND, BRAKE PIN (not visible, inside of item 8) 0. 9C 8 BOLT, HH /- X / NC G NUT, /- NYLOCK

27 Undercarriage Assembly Overview

28 Undercarriage Assembly-continued WHEEL/TIRE ASSEMBLY a. 98 WHEEL b. 00 TIRE c. 09 VALVE STEM BOLT, WHEEL. 00 HUB AND SPINDLE ASSEMBLY REAR. 9C BOLT, HH /- X / G. 9C BOLT, HH /-8 X /. 009 SHEET, ADJUSTING BOLT RETAINER. 9C BOLT, HH /- X / 8. 0 WASHER, LOCK / G SHEET, COVER PLATE CHAIN CHAIN. 9 LINK, CHAIN CONNECTING (not visible). 00 DIVE MOTOR ASSY (00 on opposite side)

29 Undercarriage Assembly, Hub. 00 HUB AND SPINDLE ASSEMBLY REAR (00 front) CHAIN REAR (00.08 front). 009 WELDMENT, CHAIN TIGHTENER INSERT, /-8

30 DRIVE MOTOR ASSEMBLIES 00 and 00 Serial # &. 9 MOTOR, HYD a rev A SEAL KIT, MOTOR. 0 VALVE, COUNTERBALANCE ASSY a. SEAL KIT, COUNTERBALANCE VALVE. 90 FITTING, (not shown) Serial #,, 8, rev A MOTOR, HYD W/VALVE a rev A SEAL KIT, MOTOR b. VALVE, COUNTERBALANCE ASSY c. SEAL KIT, COUNTERBALANCE VALVE. 90 FITTING, (not shown) Serial #0. 9 rev B MOTOR, HYD a. SEAL KIT, MOTOR. 0 rev A VALVE, COUNTERBALANCE ASSY. SEAL KIT, COUNTERBALANCE VALVE. FITTING, (not shown). FITTING, (not shown) Serial #. 9 rev C MOTOR, HYD a.. 0 rev B VALVE, COUNTERBALANCE ASSY. 00 NUT, LOCK /- NYLON INSERT. 9C BOLT, HH /- X / NC G8. KEY 8. 0 COTTER PIN, /8 X (not shown) 9. 9 NUT, HEX -0 UNEF-8 SLOTTED ROUND, SPROCKET HUB BOLTED. 00 MACHINING, PARK BRAKE DISC (used on left side only). 00 PLATE, BRAKE SPACER (not shown, used on right side only). 00 TUBE, SPROCKET SPACER INNER. 00 TUBE, SPROCKET SPACER OUTER. 9C BOLT, SOC /-8 X / NC. 000 MACHINING, SPROCKET DRIVER NOTE: Item # is only difference between left and right Drive Motor Assemblies.

31 DRIVE MOTOR ASSEMBLIES 00 and 00,

32 Hub and Spindle Assembly 00 and COTTER PIN, /8 X. 9 NUT, HEX -0 UNEF-8 SLOTTED. 980 WASHER, " EXTRA THICK. 00 MACHINING, SPROCKET DRIVER FRONT. 00 MACHINING, SPROCKET DRIVER REAR. 99 SEAL. 08 BEARING, CONE. 088 BEARING, CUP MACHINING, SPINDLE HOUSING KEY, WOODRUFF MACHINING, SPINDLE 9

33 Coupler Assembly PIN, ROLL / x. 80 ZERK, /8 STR NPT. 000 SPRING. 000 BUSHING. 008 ROUND, MALE COUPLER LATCH STOP MACHINING, CASTING MALE COUPLER TUBE, SPACER PIVOT PIN ROUND, MALE COUPLER LATCH PIN WELDMENT, PIN " (CAST COUPLER) 0. 8-A ZERK, / 90 DEGREE. 99C BOLT, HH /8- X. 0 WASHER, LOCK /8. 8 ZERK, GREASE / WELDMENT, BOXER PIVOT PIN-LONG 0

34 Operator Platform ,,,,, NUT, LOCK /- NYLON INSERT. 9C BOLT, HH /- X (not visible, for item #8 & #9). 9C BOLT, HH /8- X /. 98C BOLT, HH /- X / (not visible, pivot bolts for item #9). 0 WASHER, FLAT /. 0 WASHER, FLAT /. 0 WASHER, LOCK / PLATE, OPERATOR PLATFORM PLATE, OPERATOR PLATFORM SUPPORT PLATE, OP COUNTER WEIGHT SPRING, LEAF SINGLE / X /. 0.0 BOLT, CARRIAGE /- X /. 0.0 NUT - HEX - /8- NC SELF LOCKING

35 Fuel Tank Assembly 8a 8,. 98C BOLT, HH /-8 X. 0 WASHER, LOCK / HOSE, FUEL /" CUT " LONG (not visible) HOSE, FUEL /" CUT " LONG (not visible) HOSE, FUEL /" CUT " LONG (not visible) WRAP, CERAMIC (not visible, under tank). 08 VALVE, FUEL SHUTOFF (not visible) TANK, FUEL 8a FUEL CAP CLAMP, FUEL HOSE (not visible) 0. 8 FITTING, TEE (not visible). 00 STRIP, FUEL TANK CLAMP

36 FUSE PANEL. FUSE, AMP (operator presence). FUSE, AMP (high/low speed indicator). 00 FUSE, AMP (fan/fuel solenoid). FUSE, AMP (oil indicator). FUSE, AMP (hour meter). 000 HARNESS, GROUND FUSE PANEL 8. 0 FUSE, AMP (charging wire)

37 BATTERY ASSEMBLY BATTERY. 000 CABLE, NEGATIVE ISOLATOR, BLACK. 000 CABLE, POSITIVE ISOLATOR, RED. 0 HOLD DOWN KIT

38 Wiring, Engine Compartment SWITCH, OPERATOR PRESENCE. 08 RELAY. 9 MODULE, TIME DELAY. 0 FUSE, AMP ATO. 00 HARNESS, OPERATOR PRESENCE SWITCH. 000 HARNESS, HONDA ENGINE. 000 HARNESS, OPERATOR PRESENCE GRND SHEET, OPS GUARD

39 Electrical Schematic

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41 PO BOX 0 (0) / 0 N WAVERLY / PONCA CITY, OK 0 PHONE: (80) - / FAX: (80) -8 / NT FAX: (80) -9