MT155 DRIVE AXLE PARTS CATALOGUE

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Eunice Burns
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1 MT155 DRIVE AXLE PARTS CATALOGUE

IMPORTANT INFORMATION AFTERMARKET PARTS WARRANTY We warrant all new parts for one year from date of shipment to the buyer against defective material or workmanship (but not against damage caused by

2 IMPORTANT INFORMATION AFTERMARKET PARTS WARRANTY We warrant all new parts for one year from date of shipment to the buyer against defective material or workmanship (but not against damage caused by accident, abuse or improper installation, maintenance or repair) when such parts are used on vehicles the specifications of which have been approved by our Engineering Department. As the exclusive remedy under this warranty, we will, at our option, repair or replace such parts free of charge, or take back the nonconforming parts and refund the monies paid by buyer for such parts, if found on examination by us to be nonconforming and if necessary return charges are prepaid. If it is necessary to return any parts under this warranty, buyer agrees not to make any deduction on account thereof from remittances on current accounts while claims are in the process of disposition. Any expense incurred without our consent for repairs or replacement will not be allowed. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE. Only genuine Meritor replacement parts are covered by this aftermarket parts warranty. DISCLAIMER Information contained in this publication is in effect at the time the publication was approved for printing and is subject to change without notice or liability. Meritor, reserves the right to revise the information presented or discontinue the production of parts described at any time. Manufacturers names, part numbers, symbols or other references appearing in this catalogue are used for reference for order of goods only. Images are also for reference only and not to scale. TRADEMARK The designated trademarks are registered marks of their respective owners and Meritor and its affiliates are not commercially connected, affiliated, or associated with any of the owners of such marks. The Meritor products presented herein are not endorsed or authorised by any of the trademark owners. COPYRIGHT All rights reserved. The Meritor or any part or layout of the catalogue cannot be printed or reproduced without written authorisation from Meritor. Found an error? If you detect any errors in this catalogue, please let us know. We want to ensure the information we publish is as accurate as possible. We appreciate your help in making this happen. Please forward your enquiries to: Phone: (0) Meritor MT155 Parts Catalogue

3 TABLE OF CONTENTS MERITOR MT155 DRIVE AXLE FRONT CARRIER A5200A2055 Exploded View 1,, 5 Parts List 2, 4, 6 THRU SHAFT & HOUSING ASSEMBLY Exploded View 7 Parts List 8 REAR CARRIER A200Z2054 Exploded View 9, 11 Parts List 10, 12 HOUSING ASSEMBLY Exploded View 1 Parts List 14 Meritor MT155 Parts Catalogue Meritor MT155 Parts Catalogue

4 FRONT CARRIER A5200A2055 TYPICAL EXPLODED VIEW DISPLAYED BELOW TO HELP YOU CHOOSE THE CORRECT PART. CARRIER SECTION INPUT SECTION COMPLETE ASSEMBLY 1 9 Meritor MT155 Parts Catalogue 1

5 FRONT CARRIER A5200A2055 ITEM NO. MERITOR PART NUMBER DESCRIPTION NO. PER UNIT 1,2, A5200A2055 Carrier & cap assembly X1024 Bearing cap washer X1018 Bearing cap capscrew P114 Spiral pin 1 7 4X1010 Cotter pin ID tag - Not sold separately X1569 Thrust screw X1016 Thrust screw nut P1056 Clutch collar G279 Adjusting ring Retaining ring Spacer Fixed collar 1 16,17 A112F1540.M Differential bearing cup & cone RH X1108 Differential case capscrew X1104 Ring gear capscrew J24 Flange half case 2.4, 2.57, L240 Flange half case.09,.40,.78, 4.1, 4.50, ,78 A42044 Ring gear ,78 A42046 Ring gear ,78 A42048 Ring gear ,78 A42050 Ring gear.09-21,78 A42052 Ring gear.40-21,78 A42054 Ring gear.78-21,78 A422 Ring gear ,78 A4220 Ring gear ,78 A4222 Ring gear Z016 Side gear thrust washer P1108 Differential side gear M1001 Differential spider T1008 Differential pinion A017 Differential pinion thrust washer G2425 Plain half differential case 1, A112G1541.M Differential bearing cup & cone LH N1262 Shift shaft spring 1 1 6E105 Shift fork 1 2 4X1007 Shift fork pin E1201 Shift shaft D1018 Piston 1 5 5X888 Piston o-ring Q1005 Cylinder cover gasket Plug - Not sold separately U150 Cylinder end cover X1688 Cover capscrew 4 40 MWA506P Cover capscrew washer 4 Meritor MT155 Parts Catalogue 2

6 FRONT CARRIER A5200A2055 TYPICAL EXPLODED VIEW DISPLAYED BELOW TO HELP YOU CHOOSE THE CORRECT PART. CARRIER SECTION INPUT SECTION COMPLETE ASSEMBLY 1 9 Meritor MT155 Parts Catalogue

7 FRONT CARRIER A5200A2055 ITEM NO. MERITOR PART NUMBER DESCRIPTION NO. PER UNIT Sensor switch lock nut Q117 Sensor switch Lock nut W2025 Companion flange M1495 Shield V-ring seal Seal - oil Input cage capscrew P16 Input bearing cage Shim 0.25" As required Shim 0.0" As required Shim 0.5" As required Shim 0.40" As required Shim 0.45" As required Shim 0.55" As required 51, Input bearing cup & cone C1251 Inter-axle differential clutch collar R118 Inter-axle differential shift fork C1485 Input shaft Helical drive gear thrust needle bearing W574 Helical drive gear Inter-axle differential pinion Differential pinion thrust washer Inter-axle differential spider Inter-axle differential carrier Inter-axle differential side gear 1 6, Rear side gear bearing cup & cone 1 65 MS Pinion cover capscrew 5 66 MWA510 Pinion cover capscrew washer C1095 Pinion cover X1145 Pinion nut G406 Pinion nut washer T1502 Outer pinion bearing cone R1500 Outer pinion bearing cup 1 72 REFER BOM Spacer sleeve As required Helical driven gear P20 Spacer sleeve K417 Shim 0.50" As required 75 0E20 Shim 0.076" As required 75 0F204 Shim 0.127" As required 75 0G205 Shim 0.254" As required 76 12E151 Inner pinion bearing cup F1514 Inner pinion bearing cone Pinion (not sold separately - refer item 21) Cover capscrew 4 Meritor MT155 Parts Catalogue 4

8 FRONT CARRIER A5200A2055 TYPICAL EXPLODED VIEW DISPLAYED BELOW TO HELP YOU CHOOSE THE CORRECT PART. CARRIER SECTION INPUT SECTION COMPLETE ASSEMBLY 1 9 Meritor MT155 Parts Catalogue 5

9 FRONT CARRIER A5200A2055 ITEM NO. MERITOR PART NUMBER DESCRIPTION NO. PER UNIT V1504 Inter-axle differential lock cover A8477 Inter-axle differential lock diaphragm K1207 Inter-axle differential lock piston T1086 Diaphragm seat Inter-axle differential lock spring Needle bearing plate Needle bearings Needle bearing retainer ring Caged needle bearing assembly Spacer X1585 Capscrew 1 91 MN121 Nut Caged needle bearing assembly 2 9 A5200A2055 (RATIO) Carrier assembly complete 1 - KITAU270F Bearing & seal kit 1 KITAU270F BEARING & SEAL KIT ITEM NO. MERITOR PART NUMBER DESCRIPTION NO. PER UNIT 16,17 A112F1540.M Differential bearing cup & cone RH 1, A112G1541.M Differential bearing cup & cone LH F1514 Inner pinion bearing cone V-ring seal Seal - oil 1 51, Input bearing cup & cone Helical drive gear thrust needle bearing T1502 Outer pinion bearing cone R1500 Outer pinion bearing cup E151 Inner pinion bearing cup Needle bearings Caged needle bearing assembly 2 A11205Y27 Output oil seal 1 5 LM Output bearing cone 2 6 JLM Output bearing cup Caged Needle Bearing Assembly 2 6, Rear Side Gear Bearing Cup & Cone 1 Meritor MT155 Parts Catalogue 6

10 THRU SHAFT & HOUSING ASSEMBLY TYPICAL EXPLODED VIEW DISPLAYED BELOW TO HELP YOU CHOOSE THE CORRECT PART Meritor MT155 Parts Catalogue 7

11 THRU SHAFT & HOUSING ASSEMBLY ITEM NO. MERITOR PART NUMBER DESCRIPTION NO. PER UNIT Nut - companion flange E1851 Companion flange 1 A11205Y27 Output oil seal 1 4 KIT576 Snap ring spacer 1 5 LM Output bearing cone 2 6 JLM Output bearing cup 2 7 7G146 Thru shaft output 1 8 Refer BOM Axle housing K6771 Magnet C201 Axle shaft RH E20 Axle shaft LH 1 N/S 45X1008 Drain plug magnetic 1 N/S 45X100 Plug filler 1 N/S = Not Shown Meritor MT155 Parts Catalogue 8

12 REAR CARRIER A200Z2054 TYPICAL EXPLODED VIEW DISPLAYED BELOW TO HELP YOU CHOOSE THE CORRECT PART. CARRIER SECTION COMPLETE ASSEMBLY INPUT SECTION Meritor MT155 Parts Catalogue 9

13 REAR CARRIER A200Z2054 ITEM NO. MERITOR PART NUMBER DESCRIPTION NO. PER UNIT 1,2,,4 A2200Z2054 Carrier & cap assembly X1024 Bearing cap washer X1018 Bearing cap capscrew ID tag - Not sold separately - 8 A226H1412 Pinion bearing cage (pinion-pac) 1 9 5X19 O-ring (pinion cage) J10 Pinion cage shim 0.125" As required 11 0K11 Pinion cage shim 0.200" As required 12 0L12 Pinion cage shim 0.500" As required 1 41X1422 Pinion cage capscrew N242 Plain half differential case 1 15,16 A112G1541.M Differential bearing cup & cone LH 1 17,18 A112F1540.M Differential bearing cup & cone RH S279 Adjusting ring X1108 Differential case screw X1010 Cotter pin P114 Spiral pin Plug (shipping only) X171 Thrust screw X1016 Thrust screw nut M1001 Differential spider 1 22T1008 Differential pinion 4 12A017 Differential pinion thrust washer P1108 Differential side gear Z016 Side gear thrust washer 2 2, A42056 Ring gear 2.4-2, A42058 Ring gear , A42060 Ring gear 2.8-2, A42042 Ring gear.09-2, A42062 Ring gear.40-2, A42064 Ring gear.78-2, A42150 Ring gear 4.1-2, A42152 Ring gear , A42154 Ring gear Q245 Flange half case 2.4, 2.57, S247 Flange half case.09,.40,.78, 4.1, 4.50, B1042 Pinion spigot bearing 1 6 KIT268 Drive pinion nut X1104 Drive gear screw G107 Shift fork 1 9 4X1007 Shift fork pin E1201 Shift shaft N1262 Shift shaft spring D1018 Piston 1 4 5X888 Piston o-ring 1 Meritor MT155 Parts Catalogue 10

14 REAR CARRIER A200Z2054 TYPICAL EXPLODED VIEW DISPLAYED BELOW TO HELP YOU CHOOSE THE CORRECT PART. CARRIER SECTION COMPLETE ASSEMBLY INPUT SECTION Meritor MT155 Parts Catalogue 11

15 REAR CARRIER A200Z2054 ITEM NO. MERITOR PART NUMBER DESCRIPTION NO. PER UNIT U150 Cylinder end cover Q1005 Cylinder cover gasket X1688 Cover capscrew 4 47 MWA506P Cover capscrew washer Plug (shipping only) Q117 Sensor switch Lock nut-sensor switch Clutch collar P1056 Fixed collar Spacer Retaining ring P186 Companion flange M1469 Deflector 1 57 A1205E1955S Pinion pac-seal X10 Snap ring 1 59 A200Z2054 (RATIO) Rear carrier assembly complete 1 - KITAU270R Bearing & seal kit 1 KITAU270R BEARING & SEAL KIT ITEM NO. MERITOR PART NUMBER DESCRIPTION NO. PER UNIT 9 5X19 O-ring (pinion cage) 1 15,16 A112G1541.M Differential bearing cup & cone LH 1 17,18 A112F1540.M Differential bearing cup & cone RH B1042 Pinion spigot bearing 1 57 A1205E1955S Pinion pac-seal 1 Refer to Maintenance Manual MM-0208 for further information Meritor MT155 Parts Catalogue 12

16 HOUSING ASSEMBLY TYPICAL EXPLODED VIEW DISPLAYED BELOW TO HELP YOU CHOOSE THE CORRECT PART Meritor MT155 Parts Catalogue 1

17 HOUSING ASSEMBLY ITEM NO. MERITOR PART NUMBER DESCRIPTION NO. PER UNIT 1 - Housing assy - refer BOM K6771 Magnet 1 206G204 Axle shaft RH D144 Axle shaft LH 1 N/S 41X1008 Drain plug magnetic 1 N/S 41X100 Plug filler 1 N/S = Not Shown Meritor MT155 Parts Catalogue 14

18 NOTES Meritor MT155 Parts Catalogue

19 NOTES Meritor MT155 Parts Catalogue 16 Meritor MT155 Parts Catalogue

20 Meritor Heavy Vehicle Systems 50 Calarco Drive DERRIMUT VIC 00 AUSTRALIA Phone: (+61 ) Fax: (+61 ) cvaau.sales@meritor.com meritorcva.net.au meritor.com xpresswayplus.com CAT005-11/16

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