210, 220, 230 and 240 Series 2 Speed Single Axles Catalog PB-92126

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1 Revised 11/02 210, 220, 230 and 240 Series 2 Speed Single Axles Catalog PB Strength Power Speed Agility MERITOR PARTS. RIGHT FROM THE START.

2 HOW TO USE THIS CATALOG There are four basic carriers covered in this catalog: 3200-D H F D-1616 The Model Numbers and Designations Chart on the inside front cover explains the variations of the carriers covered in this book. NOTE: The carriers listed in the catalog do NOT include yokes. A yoke is a major assembly difference, so a carrier sold with a yoke has a different assembly level number than the same carrier without the yoke. The charts for carriers and housings include the following information: An exploded view keyed to a parts list. A description of each part. Parts that are sold as assemblies that include other parts. Which axle models the part is used on. The quantity of the part used on the axle. The part number for each part. Whether the part is available in a kit. CARRIER PARTS: Determine which parts apply to your carrier by using the following sources of information: Identification tag installed on the carrier. Model Numbers and Designations Chart on the inside front cover. Carrier Chart on page 4. Parts description chart beginning on page 5. HOUSING ASSEMBLIES: Items 54 thru 61 on the exploded view cover the housing assemblies for all axles. AXLE SHAFTS: The axle shafts are grouped in sets (L.H. and R.H. or Standard Hub and Short Hub) according to the axle models they are used on. The axle shafts are also listed by part number with dimensions. YOKES: There are two charts that cover full round yokes and Easy Service yokes. Each chart lists the yokes used on each model. The yokes are listed by dimensions. KITS: The Two Speed Repair Kit Reference Chart lists all the kits available for each axle model. Following that chart, the kits are organized according to the kit number and the contents of each kit are listed. NUMERICAL PARTS LISTING: This section lists every part number along with the page(s) on which the part is listed.

3 TABLE OF CONTENTS PAGE EXPLODED VIEW... 2 MODEL NUMBERS AND DESIGNATIONS... 3 CARRIER CHART...4 TWO SPEED AXLES... 5 TWO SPEED YOKES SHAFT CHART TWO SPEED AXLE SHAFTS TWO SPEED REPAIR KIT REFERENCES REPAIR KITS...13 NUMERICAL PARTS LIST

4 2

5 2-SPEED DRIVE AXLES Model Numbers and Designations Nominal Axle Load Rating (GAWR) in thousands of pounds Gearing Type 2 - Two Speed R S Axle Type S - Single Rear Drive Axle Axle Design Variation Indicates axle design level or variation. For information, see the Bill of Material for that specific axle model. Carrier Type Carrier size. Larger numbers indicate a higher GCW rated carrier, i.e. larger ring gear, etc. 3

6 CARRIER CHART Axle Model Carrier Number Ratios RS A H /5.72 (Std. Diff.) 4.56/ /6.80 A H /7.50 (No-Spin) 5.86/ / /9.53 RS A D /5.45 RS (Std. Diff.) 4.10/5.72 RS /6.00 RS /6.36 RS /6.80 A D /7.50 (No-Spin) 5.86/ / / / /10.00 RS A D /5.45 (Std. Diff.) 4.10/ / / /6.80 A D /7.50 (No-Spin) 5.86/ / / /10.00 RS A F /5.59 (Std. Diff.) 4.30/ / /6.65 A F /7.33 (No-Spin) 5.57/ / / /9.77 4

7 TWO SPEED AXLES Item Description Remarks Model Qty. Part Number 1 Nut-drive pinion All except 240's 1 KIT 2636 RS KIT , 3 Input yoke assy. 1 See yoke section 3 Deflector-input yoke All except 240's 1 DEFR40-4 RS DEFR Oil seal-pinion cage assy. All except 240's 1 A-1205-D-1928 RS A-1205-N Cone-drive pinion outer bearing 210's, 220's, 224's 1 M RS HM RS C 6 Cup-drive pinion outer bearing 210's, 220's, 224's 1 M RS HM RS Spacers-pinion.234 inch/5.94 mm 2203-D-9156 bearing.235 inch/5.97 mm 2203-E inch/5.99 mm Available in 2203-F inch/6.02 mm KIT G inch/6.04 mm Use 2203-H inch/6.07 mm All except 240's J inch/6.20 mm as 2203-K inch/6.35 mm req L inch/6.35 mm 2203-M inch/6.65 mm 2203-N inch/6.81 mm 2203-P inch/9.14 mm 2203-C inch/9.17 mm 2203-D inch/9.19 mm Available in 2203-E inch/9.22 mm KIT F inch/9.25 mm RS Use 2203-G inch/9.27 mm Only H inch/9.45 mm as 2203-J inch/9.60 mm req K inch/9.78 mm 2203-L inch/9.93 mm 2203-M inch/10.11 mm 2203-N Capscrew-pinion bearing cage All 8 MS Washer-pinion bearing cage All 8 MWA-512 6, 10, Pinion bearing cage assy. 210's, 220's, 224's 1 A-3226-R RS A-3226-S-1059 RS A-3226-U Shims-pinion.003 inch/.076 mm Use 2203-S-9171 bearing cage.005 inch/.127 mm Available in KIT 2365 All except 240's as 2203-Q inch/.254 mm req R inch/.076 mm Use 2203-D inch/.127 mm Available in KIT 2332 RS as 2203-E inch/.254 mm req F Cup-drive pinion inner bearing All except 240's RS Cone-drive pinion bearing All except 240's C RS C 5

8 6 TWO SPEED AXLES (Continued) Item Description Remarks Model Qty. Part Number 14, 1 Drive gear pinion and nut assy Ratio A Ratio Use A Ratio 1 A Ratio RS as A Ratio req. A Ratio A Ratio A Ratio A Ratio A Ratio A Ratio RS Use A Ratio RS A Ratio RS as A Ratio RS req. A Ratio RS A Ratio A Ratio A Ratio A Ratio A Ratio A Ratio A Ratio Use A Ratio 1 A Ratio RS as A Ratio req. A Ratio A Ratio A Ratio A Ratio A Ratio A Ratio Use A Ratio 1 A Ratio RS as A Ratio req. A Ratio A Ratio A Ratio A Bearing-drive pinion spigot RS H 's & 224's F 's & 240's E Snap ring-spigot bearing retainer RS W-1167 All except 210's A , 18, Differential carrier and cap assy. RS A H 's & 224's 1 A D-1616 RS A D-1564 RS A F A Screw-thrust 4.10/4.30/4.56/4.88 RS X-1155 ratios only All other ratios 1 41-X B Nut-jam RS X Washer-differential bearing cap All except 240's 4 MWA-516 RS X Capscrew-differential bearing cap 210's, 220's, 224's 4 MS RS MS RS MS Cotter pin-adjusting ring (R.H.) All R Nut-shift assy. to carrier All D Washer-shift assy. stud All 2 WALM7-2

9 TWO SPEED AXLES (Continued) Item Description Remarks Model Qty. Part Number 23 Shift Assy-air, vacuum or electric Supplied by vehicle All 1 Reference only manufacturer 24 Diaphragm-shift unit (boot assy.) All 1 A-3280-M Stud-shift assembly to carrier All 2 SN Pin-shift fork All L Plugs-shift fork pin hole All J Shift fork assy. RS A-3296-J 's & 224's 1 A-3296-L-1026 RS A-3296-N-1028 RS A-3296-Q Capscrew-clutch plate to carrier RS X 's & 224's 4 41-X A Nut-clutch plate stud 230's & 240's 4 40-X B Washer-clutch plate to carrier 230's & 240's 4 42-X C Dowel-clutch plate to carrier 230's & 240's 4 42-X D Stud-clutch plate to carrier 230's & 240's 4 44-X Lock pin (L.H.) (clutch plate) 210's & 220's J 's & 240's H Clutch plate Avail. in KIT 2455 RS T-8314 Avail. in KIT 's & 224's A-8321 Avail. in KIT 2457 RS H-8328 Avail. in KIT 2458 RS L Sun gear Avail. in KIT 2455 RS H-4844 Avail. in KIT 's & 224's J-4846 Avail. in KIT 2457 RS K-4847 Avail. in KIT 2458 RS L Adjusting rings L.H. RS D 's & 224's H-1048 RS M-1053 RS B-1042 R.H. 210's, 220's, 224's F 's & 240's K Cup-differential bearing (L.H.) RS L 's & 224's RS RS JP A Adhesive-bearing cup All T Cone-differential bearing (L.H.) RS A-1228-L 's & 224's RS RS JP Capscrew-support case to gear RS X 's & 224's 8 41-X-1152 RS X-1151 RS X Support case-planetary half (L.H.) Avail. in KIT 2455 RS R-8312 Avail. in KIT 's & 224's W-8317 Avail. in KIT 2457 RS Y-8319 Avail. in KIT 2458 RS U Shaft-planetary pinion Old style non-needle RS C-1017 Bronze replacement 220's & 224's U-1009 (Before Aug. 1991) RS V-1010 RS W-1011 New style needle brg. RS A-1015 (After Aug. 1991) 220's & 224's Z-1014 RS X-1012 RS Y

10 TWO SPEED AXLES (Continued) Item Description Remarks Model Qty. Part Number 39 Thrust washer-planetary pinion Old style non-needle All except 240's K-3183 (Before Aug. 1991) RS H-3180 New style needle brg. All except 240's W-3195 (After Aug. 1991) RS V Roll pin-planetary pinion RS K-1025 All except 210's H Gear-planetary pinion RS G-4843 Old style non-needle 220's & 224's M-4849 (Before Aug. 1991) RS N-4850 RS U-2803 RS T-4856 New style needle brg. 220's & 224's S-4855 (After Aug. 1991) RS Q-4853 RS R A Needle bearing-planetary pinion shaft RS E 's & 230's C-5177 RS D B Spacer-needle bearing 210's, 220's, 224's E-9599 RS C-9597 RS D , 50 Differential case assy. Used to replace RS A Q-1889 (1) old style non-needle 220's & 224's 1 A H-1906 (1) (Before Aug. 1991) RS A G-1905 (1) Contains new style RS A S-1865 (1) bearing parts. New style needle brg. RS A-3235-Q-1889 (After Aug. 1991) 220's & 224's 1 A-3235-H-1906 RS A-3235-G-1905 RS A S-1865 (1) 42, 43, Differential case and nest assy. Used to replace RS A Q-1889 (2) 44, 45, old style non-needle 220's & 224's 1 A H-1906 (2) 46, 47, (Before Aug. 1991) RS A G-1905 (2) 50 Contains new style RS A S-1865 (2) bearing parts. RS A Q-1889 New style needle brg. 220's & 224's 1 A H-1906 (After Aug. 1991) RS A G-1905 RS A S-1865 (2) 43 Thrust washer-side gear 210's, 220's, 224's Z-3172 RS G-4661 RS B Side gears L.H. short hub RS L-1130 R.H. long hub RS M-1131 L.H. short hub 220's & 224's T-1086 R.H. long hub 220's & 224's S-1085 L.H. short hub RS K-1077 R.H. long hub RS M-1079 L.H. short hub RS X-1090 R.H. long hub RS W Spider-differential cross RS Z 's & 224's D-82 RS S-305 RS Q-1031 (1) Includes Item numbers 38, 39, 40, 41, 41A, 41B, 42 & 50. (2) Includes Item numbers 38, 39, 40, 41, 41A, 41B, 42, 43, 44, 45, 46, 47, & 50. 8

11 TWO SPEED AXLES (Continued) Item Description Remarks Model Qty. Part Number 46 Gear-differential pinion RS Q 's & 224's M-1027 RS J-1024 RS P Thrust washer-differential pinion RS Q 's & 224's L-1026 RS R-1032 RS A No-Spin diff. assy. 1.75"-34 spline RS A-3230-R-1032 (Serviced as assembly only. 1.85"-36 spline RS A-3230-S-1033 Replaces Items ) 2.00"-39 spline RS A-3230-X "-41 spline RS A-3230-W Thrust washer-differential case 210's, 220's, 224's Z-3172 RS G-4661 RS B Capscrew-differential case All X Support case-plain half (R.H.) RS P 's & 224's G-8301 RS H-8302 RS J Cone-differential bearing (R.H.) 210's, 220's, 224's 1 JLM 'S & 240'S 1 JM Cup-differential bearing (R.H.) 210's, 220's, 224's 1 JLM 'S & 240'S 1 JM HOUSING ASSEMBLY PARTS Item Description Remarks Model Qty. Part Number 54 Axle-housing assy. All 1 As specified 55 Axle shafts 2 See axle shaft section 56 Capscrew-carrier to housing RS S Short All except 210's 8 10-X-1594 Long All except 210's 4 S-21020A-2 57 Washer-carrier to housing RS C-1511 All except 210's U Gasket-carrier to housing (Silastic) All as 2297-A-7021 req. 59 Plugs-magnetic All E Plug-heat indicator All 1 P Breather assembly-housing All 1 A-1199-P

12 TWO SPEED YOKES ROUND BEARING TYPE YOKES EASY SERVICE (STRAP) TYPE YOKES 1.75" (44.45) - 34 Spline Size, Hub Size 2.50" Dimensions-Inches (mm) Axle Across Brg. Kit Mtg. Spline Ctr. To Part Production Models Type Series Ears Dia. Hole Length End Number Number 148D dia DYS28A A-3280-H-8068 All (106.3) (34.9) (9.96) DR (57.2) (113.4) except Round 155D dia DYS28-1A A-3260-N-248 RS bearing (126.1) (34.9) (9.96) DR (57.2) (118.3) with 16T /8-24 TH TYS28-13A A-3260-J 's, 224's strap (134.9) (47.64) (57.2) (124) and 230's 17T /2-20 TH TYS28-57A A-3260-N-1236 (157.1) (49.2) (57.2) (124) 2.00" (50.80) - 39 Spline Size, Hub Size 3.00" Dimensions-Inches (mm) Axle Across Brg. Kit Mtg. Spline Ctr. To Part Production Models Type Series Ears Dia. Hole Length End Number Number 148T /8-24 TH TYS32-4A1 A S-1241 (106.3) (34.9) (57.2) (120.7) Round 16T /8-24 TH TYS32-86A A-3260-K-1233 bearing (134.9) (47.64) (57.2) (124) with /2-20 TH TYS32-55A A-3260-F-1228 RS strap 17T (157.1) (49.2) (57.2) (124) only /2-20 TH N X A-3260-R-1292 (157.1) (49.2) (57.2) (131.1) 18T /2-20 TH TYS32-12A1 A N-1262 (193.68) (49.2) (57.2) (131.83) Full 16N N/A N X A-3260-G-111 round (134.9) (47.64) (57.2) (140.72) bearing 17N N/A NYS32-100A A Q-121 (157.1) (49.2) (57.2) (131.1) 10

13 AXLE SHAFTS SHAFT CHART Part Model Remarks Number RS L.H E-9001 R.H F-9002 RS , RS , L.H L-8904 RS R.H J-8902 RS , RS L.H P-1602 R.H Q-1603 RS , RS L.H K-1623 R.H L-1624 RS Std. Hub 3202-W-8915 Short Hub 3202-Q-8935 RS Std. Hub 3202-Y-8917 Short Hub 3202-S-8937 TWO SPEED AXLE SHAFTS Meritor Meritor Body Spline Spline Flange Number Hole Bolt Part Forging Dia. Length Size Length Dia. of Size Circle Number Number (in.) (in.) (in.) (in.) (in.) Holes (in.) (in.) 3202-J H L K W V Y X Q P S R E C F D P N Q N K J L J NOTE: All shafts listed above have: Hole Type - Taper No - Puller Holes, No - Lube Holes. 11

14 TWO SPEED REPAIR KIT REFERENCES Kit Axle Models Carriers Number Descroptions RS Single Axle 3200-H-1568 KIT 2323 Main differential nest with spider KIT 2324 Main differential nest without spider KIT 2343 Pinion bearing spacers KIT 2344 Two speed repair kit KIT 2345 Shift fork and boot repair kit KIT 2346 Planetary pinion gear repair kit (non-needle bearing) KIT 2361 Shift fork pin & plugs KIT 2365 Pinion bearing cage shims KIT 2455 Two speed repair kit KIT 2636 Drive pinion nut & washer KIT 2653 Planetary pinion repair kit (needle bearing style) KIT 4360 Bearing and seal kit RS Single Axle 3200-D-1616 KIT 2325 Main differential nest with spider RS KIT 2326 Main differential nest without spider RS KIT 2343 Pinion bearing spacers RS KIT 2347 Two speed repair kit RS KIT 2348 Planetary pinion gear repair kit (non-needle bearing) KIT 2349 Shift fork and boot repair kit KIT 2361 Shift fork pin & plugs KIT 2365 Pinion bearing cage shims KIT 2456 Two speed repair kit KIT 2636 Drive pinion nut & washer KIT 2650 Planetary pinion repair kit (needle bearing style) KIT 2682 Needle bearing repair kit KIT 4365 Bearing and seal kit KIT RS17220 Overhaul kit RS Single Axle 3200-D-1564 KIT 2327 Main differential nest with spider KIT 2328 Main differential nest without spider KIT 2343 Pinion bearing spacers KIT 2350 Two speed repair kit KIT 2351 Shift fork and boot repair kit KIT 2352 Planetary pinion gear repair kit (non-needle bearing) KIT 2361 Shift fork pin & plugs KIT 2365 Pinion bearing cage shims KIT 2457 Two speed repair kit KIT 2636 Drive pinion nut & washer KIT 2651 Planetary pinion repair kit (needle bearing style) KIT 2683 Needle bearing repair kit KIT 4370 Bearing and seal kit KIT RS20230 Overhaul kit RS Single Axle 3200-F-1566 KIT 2329 Main differential nest with spider KIT 2330 Main differential nest without spider KIT 2332 Pinion bearing cage shims KIT 2336 Pinion bearing spacers KIT 2353 Two speed repair kit KIT 2354 Shift fork and boot repair kit KIT 2355 Planetary pinion gear repair kit (non-needle bearing) KIT 2361 Shift fork pin & plugs KIT 2458 Two speed repair kit KIT 2637 Drive pinion nut & washer KIT 2652 Planetary pinion repair kit (needle bearing style) KIT 2684 Needle bearing repair kit KIT 4375 Bearing and seal kit KIT RS23240 Overhaul kit 12

15 TWO SPEED KITS KIT Q Washer-pinion thrust Main differential kit for RS Q Gear-differential pinion with spider Z Spider-differential cross 2234-L Gear side-l.h. short hub 2234-M Gear side-r.h. long hub 1229-Z Washer-side gear thrust KIT Q Washer-pinion thrust Main differential kit for RS Q Gear-differential pinion less spider L Gear side-l.h. short hub 2234-M Gear side-r.h. long hub 1229-Z Washer-side gear thrust KIT L Washer-pinion thrust Main differential kit for 220's & 224's 2233-M Gear-differential pinion with spider D-82 1 Spider-differential cross 2234-T Gear side-l.h. short hub 2234-S Gear side-r.h. long hub 1229-Z Washer-side gear thrust KIT L Washer-pinion thrust Main differential kit for 220's & 224's 2233-M Gear-differential pinion less spider T Gear side-l.h. short hub 2234-S Gear side-r.h. long hub 1229-Z Washer-side gear thrust KIT R Washer-pinion thrust Main differential kit for RS J Gear-differential pinion with spider S Spider-differential cross 2234-K Gear side-l.h. short hub 2234-M Gear side-r.h. long hub 1229-G Washer-side gear thrust KIT R Washer-pinion thrust Main differential kit for RS J Gear-differential pinion less spider K Gear side-l.h. short hub 2234-M Gear side-r.h. long hub 1229-G Washer-side gear thrust 13

16 TWO SPEED KITS KIT A Washer-pinion thrust Main differential kit for RS P Gear-differential pinion with spider Q Spider-differential cross 2234-X Gear side-l.h. short hub 2234-W Gear side-r.h. long hub 1229-B Washer-side gear thrust KIT A Washer-pinion thrust Main differential kit for RS P Gear-differential pinion with spider X Gear side-l.h. short hub 2234-W Gear side-r.h. long hub 1229-B Washer-side gear thrust KIT D Shim-pinion cage.003 thick Shim kit for RS E Shim-pinion cage.005 thick 2203-F Shim-pinion cage.010 thick KIT C Shim-pinion bearing.360 thick Spacer kit for RS D Shim-pinion bearing.361 thick 2203-E Shim-pinion bearing.362 thick 2203-F Shim-pinion bearing.363 thick 2203-G Shim-pinion bearing.364 thick 2203-H Shim-pinion bearing.365 thick 2203-J Shim-pinion bearing.372 thick 2203-K Shim-pinion bearing.378 thick 2203-L Shim-pinion bearing.385 thick 2203-M Shim-pinion bearing.391 thick 2203-N Shim-pinion bearing.398 thick KIT D Shim-pinion bearing.234 thick Spacer kit for RS , RS , 2203-E Shim-pinion bearing.235 thick RS , RS , RS , 2203-F Shim-pinion bearing.236 thick RS G Shim-pinion bearing.237 thick 2203-H Shim-pinion bearing.238 thick 2203-J Shim-pinion bearing.239 thick 2203-K Shim-pinion bearing.244 thick 2203-L Shim-pinion bearing.250 thick 2203-M Shim-pinion bearing.256 thick 2203-N Shim-pinion bearing.262 thick 2203-P Shim-pinion bearing.268 thick 14

17 TWO SPEED KITS KIT 2344 (with hardware) 1246-J Roll pin Two speed repair kit for RS X Capscrew 3280-T Plate-clutch 3892-H Gear-sun 3280-R Case-support L.H. KIT 2345 A-3296-J Shift fork assy. Shift fork and boot repair kit for 1246-L Pin RS A-3280-M Boot assy. KIT C Shaft-pinion Planetary pinion gear repair kit for 1229-K Washer-planetary pinion RS K Pin-roll 3892-G Gear-planetary pinion KIT 2347 (with hardware) 1246-J Roll pin Two speed repair kit for RS , 41-X Capscrew RS , RS , RS , 3280-A Plate-clutch RS J Gear-sun 3280-W Case-support L.H. KIT U Shaft-pinion Planetary pinion gear repair kit for 1229-K Washer-planetary pinion RS , RS , RS , 1246-H Pin-roll RS , RS M Gear-planetary pinion KIT 2349 A-3296-L Shift fork assy. Shift fork and boot repair kit for 1246-L Pin 220's & 224's. A-3280-M Boot assy. KIT 2350 (with hardware) 1246-H Roll pin Two speed repair kit for RS X Stud-clutch plate 42-X Dowel-clutch plate 40-X Nut-clutch plate 42-X Washer-clutch plate 3280-H Plate-clutch 3892-K Gear-sun 3280-Y Case-support L.H. 15

18 TWO SPEED KITS KIT 2351 A-3296-N Shift fork assy. Shift fork and boot repair kit for 1246-L Pin RS A-3280-M Boot assy. KIT V Shaft-pinion Planetary pinion gear repair kit for 1229-K Washer-planetary pinion RS H Pin-roll 3892-N Gear-planetary pinion KIT 2353 (with hardware) 1246-H Roll pin Two speed repair kit for RS X Stud-clutch plate 42-X Dowel-clutch plate 40-X Nut-clutch plate 42-X Washer-clutch plate 3280-L Plate-clutch 3892-L Gear-sun 3280-U Case-support L.H. KIT 2354 A-3296-Q Shift fork assy. Shift fork and boot repair kit for 1246-L Pin RS A-3280-M Boot assy. KIT W Shaft-pinion Planetary pinion gear repair kit for 1229-H Washer-planetary pinion RS H Pin-roll 3892-U Gear-planetary pinion KIT L Pin-shift fork Shift fork pin and plugs kit for all 1250-J Plug-shift fork pin models. KIT S Shim-pinion bearing cage.003 thick Shim kit for all except RS Q Shim-pinion bearing cage.005 thick 2203-R Shim-pinion bearing cage.010 thick KIT 2455 (without hardware) 3280-T Plate-clutch Two speed repair kit for RS H Gear-sun Neutral stroke length has been 3280-R Case-support L.H. modified. Do not mix parts. 16

19 TWO SPEED KITS KIT 2456 (without hardware) 3280-A Plate-clutch Two speed repair kit for RS & 3892-J Gear-sun RS Neutral stroke length has 3280-W Case-support L.H. been modified. Do not mix parts. KIT 2457 (without hardware) 3280-H Plate-clutch Two speed repair kit for RS K Gear-sun Neutral stroke length has been 3280-Y Case-support L.H. modified. Do not mix parts. KIT 2458 (without hardware) 3280-L Plate-clutch Two speed repair kit for RS L Gear-sun Neutral stroke length has been 3280-U Case-support L.H. modified. Do not mix parts. KIT X Locknut Hardware kit for drive pinion. For all 1229-A Washer models except RS KIT X Locknut Hardware kit for drive pinion T Washer For RS KIT S Gear-planetary pinion Planetary pinion repair kit for 3198-Z Shaft-planetary pinion RS , RS , RS , 1229-W Washer-thrust planetary pinion RS , RS H Pin-roll 2203-E Spacer-needle bearing 2297-C Bearing-needle KIT Q Gear-planetary pinion Planetary pinion repair kit for 3198-X Shaft-planetary pinion RS W Washer-thrust planetary pinion 1246-H Pin-roll 2203-C Spacer-needle bearing 2297-C Bearing-needle 17

20 TWO SPEED KITS KIT R Gear-planetary pinion Planetary pinion repair kit for 3198-Y Shaft-planetary pinion RS V Washer-thrust planetary pinion 1246-H Pin-roll 2203-D Spacer-needle bearing 2297-D Bearing-needle KIT T Gear-planetary pinion Planetary pinion repair kit for 3198-A Shaft-planetary pinion RS W Washer-thrust planetary pinion 1246-K Pin-roll 2203-E Spacer-needle bearing 2297-E Bearing-needle KIT E Spacer-needle bearing Needle bearing repair kit for 2297-C Bearing-needle 220's and 224's. KIT C Spacer-needle bearing Needle bearing repair kit for 2297-C Bearing-needle RS KIT D Spacer-needle bearing Needle bearing repair kit for 2297-D Bearing-needle RS KIT 4360 M Cup-pinion bearing outer Bearing and seal kit for RS M Cone-pinion bearing outer Cup-pinion bearing inner 55200C 1 Cone-pinion bearing inner 1228-H Bearing-spigot 1228-L Cup-main differential bearing L.H. A-1228-L Cone-main differential bearing L.H. JLM Cup-main differential bearing R.H. JLM Cone-main differential bearing R.H. A-1205-D Seal-pinion oil 18

21 TWO SPEED KITS KIT 4365 M Cup-pinion bearing outer Bearing and seal kit for 220's and M Cone-pinion bearing outer 224's Cup-pinion bearing inner 55200C 1 Cone-pinion bearing inner 1228-F Bearing-spigot Cup-main differential bearing L.H Cone-main differential bearing L.H. JLM Cup-main differential bearing R.H. JLM Cone-main differential bearing R.H. A-1205-D Seal-pinion oil KIT 4370 HM Cup-pinion bearing outer Bearing and seal kit for RS HM Cone-pinion bearing outer Cup-pinion bearing inner 55200C 1 Cone-pinion bearing inner 1228-E Bearing-spigot Cup-main differential bearing L.H Cone-main differential bearing L.H. JM Cup-main differential bearing R.H. JM Cone-main differential bearing R.H. A-1205-D Seal-pinion oil KIT Cup-pinion bearing outer Bearing and seal kit for RS C 1 Cone-pinion bearing outer Cup-pinion bearing inner 78225C 1 Cone-pinion bearing inner 1228-E Bearing-spigot JP Cup-main differential bearing L.H. JP Cone-main differential bearing L.H. JM Cup-main differential bearing R.H. JM Cone-main differential bearing R.H. A-1205-N Assy.-oil seal 19

22 TWO SPEED KITS KIT RS L Washer-pinion thrust Overhaul kit for 220's and 224's M Gear-differential pinion 3278-D-82 1 Spider-differential cross 2234-T Gear side-l.h. short hub 2234-S Gear side-r.h. long hub 1229-Z Washer-side gear thrust 2203-D Spacer-pinion bearing.234 thick 2203-E Spacer-pinion bearing.235 thick 2203-F Spacer-pinion bearing.236 thick 2203-G Spacer-pinion bearing.237 thick 2203-H Spacer-pinion bearing.238 thick 2203-J Spacer-pinion bearing.239 thick 2203-K Spacer-pinion bearing.244 thick 2203-L Spacer-pinion bearing.250 thick 2203-M Spacer-pinion bearing.256 thick 2203-N Spacer-pinion bearing.262 thick 2203-P Spacer-pinion bearing.268 thick 2203-Q Shim-pinion bearing cage.005 thick 2203-R Shim-pinion bearing cage.010 thick 2203-S Shim-pinion bearing cage.003 thick M Cup-pinion bearing outer M Cone-pinion bearing outer Cup-pinion bearing inner 55200C 1 Cone-pinion bearing inner 1228-F Bearing-spigot Cup-main differential bearing L.H Cone-main differential bearing L.H. JLM Cup-main differential bearing R.H. JLM Cone-main differential bearing R.H. A-1205-D Seal-pinion oil 20

23 TWO SPEED KITS KIT RS R Washer-pinion thrust Overhaul kit for RS J Gear-differential pinion 3278-S Spider-differential cross 2234-K Gear side-l.h. short hub 2234-M Gear side-r.h. long hub 1229-G Washer-side gear thrust 2203-D Spacer-pinion bearing.234 thick 2203-E Spacer-pinion bearing.235 thick 2203-F Spacer-pinion bearing.236 thick 2203-G Spacer-pinion bearing.237 thick 2203-H Spacer-pinion bearing.238 thick 2203-J Spacer-pinion bearing.239 thick 2203-K Spacer-pinion bearing.244 thick 2203-L Spacer-pinion bearing.250 thick 2203-M Spacer-pinion bearing.256 thick 2203-N Spacer-pinion bearing.262 thick 2203-P Spacer-pinion bearing.268 thick 2203-Q Shim-pinion bearing cage.005 thick 2203-R Shim-pinion bearing cage.010 thick 2203-S Shim-pinion bearing cage.003 thick HM Cup-pinion bearing outer HM Cone-pinion bearing outer Cup-pinion bearing inner 55200C 1 Cone-pinion bearing inner 1228-E Bearing-spigot Cup-main differential bearing L.H Cone-main differential bearing L.H. JM Cup-main differential bearing R.H. JM Cone-main differential bearing R.H. A-1205-D Seal-pinion oil 21

24 TWO SPEED KITS KIT RS A Washer-pinion thrust Overhaul kit for RS P Gear-differential pinion 3278-Q Spider-differential cross 2234-X Gear side-l.h. short hub 2234-W Gear side-r.h. long hub 1229-B Washer-side gear thrust 2203-D Shim-pinion cage.003 thick 2203-E Shim-pinion cage.005 thick 2203-F Shim-pinion cage.010 thick 2203-C Spacer-pinion bearing.360 thick 2203-D Spacer-pinion bearing.361 thick 2203-E Spacer-pinion bearing.362 thick 2203-F Spacer-pinion bearing.363 thick 2203-G Spacer-pinion bearing.364 thick 2203-H Spacer-pinion bearing.365 thick 2203-J Spacer-pinion bearing.372 thick 2203-K Spacer-pinion bearing.378 thick 2203-L Spacer-pinion bearing.385 thick 2203-M Spacer-pinion bearing.391 thick 2203-N Spacer-pinion bearing.398 thick Cup-pinion bearing outer 55206C 1 Cone-pinion bearing outer Cup-pinion bearing inner 78225C 1 Cone-pinion bearing inner 1228-E Bearing-spigot JP Cup-main differential bearing L.H. JP Cone-main differential bearing L.H. JM Cup-main differential bearing R.H. JM Cone-main differential bearing R.H. A-1205-J Assy.-oil seal 22

25 NUMERICAL PARTS LIST Part Number Page Part Number Page Part Number Page 10-X F Z X G A X H C X J A D X K A F X L A H X M A D X N J X D L X E W X F Y X G Q X H S X J E X K F X L P A-1199-P M Q R N K A-1205-D P L A-1205-N Q A-3226-R D R A-3226-S F S A-3226-U H C A-3230-R E D A-3230-S L E A-3230-W A-1228-L B A-3230-X L D A S R F A S W H A Q A K A-3235-Q U M A Q C J A Q Q M A G Z , P A-3235-G A Q A G B , K A G H M A H K S A-3235-H V T A H W W A H G , X A-3260-G H , L A Q J M A-3260-N K T A-3260-F L C A-3260-J E D A-3260-K J E A-3260-N D A A S E U A N F V A-3260-R C W D D X Z E Y S

26 NUMERICAL PARTS LIST Part Number Page Part Number Page Part Number Page 3278-Q A KIT , 14 A-3280-H A KIT , G A KIT , 12, H A KIT , 12, J A KIT , 12, L A KIT , 15 A-3280-M A KIT , P A KIT , R A KIT , T A KIT , U A KIT , W A KIT , Y A KIT , A A KIT , H A KIT , 16 A-3296-J A KIT , 16 A-3296-L A KIT , 16 A-3296-N A KIT , 16 A-3296-Q A KIT , 12, U A KIT , 12, G A KIT , 12, H A KIT , 12, J A KIT , 12, K A KIT , 12, L A KIT , 12, M A KIT , N A KIT , Q A KIT , R A KIT , S A KIT , T A KIT , DYS28A 10 A KIT , TYS32-4A1 10 A KIT , DYS28-1A 10 A KIT , 19 16N X 10 A KIT , 19 16TYS28-13A 10 A KIT , 19 16TYS32-86A 10 DEFR KIT RS , 20 17N X 10 DEFR KIT RS , 21 17NYS32-100A 10 HM KIT RS , 22 17TYS28-57A 10 HM M TYS32-55A 10 JLM M TYS32-12A1 10 JLM MS JM MS JM MS JP MS JP MWA C 5 KIT , 13 MWA C 5 KIT , 13 P KIT , 13 S C 5 KIT , 13 S-21020A KIT , 13 SN A KIT , 13 WALM

27 ARVINMERITOR AFTERMARKET PARTS WARRANTY We warrant all new parts for one year from date of shipment to the buyer against defective material or workmanship (but not against damage caused by accident, abuse or improper installation, maintenance or repair) when such parts are used on vehicles the specifications of which have been approved by our Engineering Department. As the exclusive remedy under this warranty, we will, at our option, repair or replace such parts free of charge, or take back the nonconforming parts and refund the monies paid by buyer for such parts, if found on examination by us to be nonconforming and if any necessary return charges are prepaid. If it is necessary to return any parts under this warranty, buyer agrees not to make any deduction on account thereof from remittances on current accounts while claims are in the process of disposition. Any expense incurred without our consent for repairs or replacement will not be allowed. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE. Only genuine ArvinMeritor replacement parts are covered by this aftermarket parts warranty. Information contained in this publication was in effect at the time the publication was approved for printing and is subject to change without notice or liability. ArvinMeritor, Inc. reserves the right to revise the information presented or discontinue the production of parts at any time. Commercial Vehicle Aftermarket Meritor Heavy Vehicle Systems, LLC 7975 Dixie Highway Florence, KY USA ArvinMeritor, Inc. Revised (07503) All Rights Reserved Printed in the U.S.A. PB-92126

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