Proteus 20B 20 Automatic Scrubber

Transcription

1 Proteus 20B 20 Automatic Scrubber Parts List & Service Manual The contents of this manual are based on the latest product information available at the time of publication. Pacific reserves the right to make changes or improvements to its machines without notice. For new books write to: Pacific 2259 South Sheridan Road Muskegon, MI Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is discovered, file a CON- CEALED DAMAGE REPORT immediately with the delivering carrier. FOR YOUR CONVENIENCE, RECORD THE FOLLOWING IMPORTANT INFORMATION: MODEL SERIAL NUMBER PART NUMBER DATE PURCHASED

2 BRUSH BASE ASSEMBLY 1 2

3 DRAWING 1 BRUSH BASE ASSEMBLY Item Part Number Description Qty. Item Part Number Description Qty Brush * Spring Pad Driver * Base Cover Pad Holder, Top & Bottom * Splash Guard Shaft 1 * Clip Guard Bearing Sheath Belt Spring Pulley Nut Motor Pulley Screw Knob Washer Adjuster Lock Washer Spring Screw Support 1 * Washer Bushing Washer Bushing Lock Washer Spring Screw Spacer Washer Spacer Nut Brush Base Lock Washer Adjuster Nut Bushing Nut Spring Nut Support Screw Bushing Dowel Bearing Screw Motor Washer 1 23A Carbon Brush Motor Washer Brass Key 1 * Lock Nut Special Washer Lock Washer Connector Screw Ring Nut Screw Spring Screw Lugs, rectangular Screw Lugs, round head with rectangular base Screw 1 to convert old pad driver to round lugs * Screw Lugs, round 3 * Screw Screws for Lugs 3 * Lock Nut 1 * Bumper Wheel 1 * Nut 2 * Bushing Cupped Washer 2 * Handwheel 1 *83 A Base Cover Assembly 3

4 BRUSH CONTROL ASSEMBLY 2 4

5 DRAWING 2 BRUSH CONTROL ASSEMBLY Item Part Number Description Qty. Item Part Number Description Qty Arm Lock Nut Bushing Washer Support Screw Roller Nut Support Lock Nut Tie Rod Washer Rocker Arm Washer Pin Washer Tie Rod Screw Fork Screw Fork Lock Washer Knob Screw Lever Screw Spring Washer Lever Lock Washer Bushing Washer Coupling Screw Prop Screw Fork Screw Pin Screw Plate Screw Nut Screw 1 5

6 SQUEEGEE ASSEMBLY 3 or or or 6

7 DRAWING 3 SQUEEGEE ASSEMBLY Item Part Number Description Qty Bushing Bumper Blade Rear Rubber 1 5A Central Rubber,33 Shore,Smooth Floor, Red,31" 1 5B Central Rubber,40 Shore,Concrete Floor,Beige,31" 1 5C Central Rubber, Oil Resistant Squeegee Body Front Rubber, Clear Blade Chain with Clip Stud Bolt Knob Vacuum Hose Opening Gasket Wing Nut Stud Bolt Stud Bolt Screw Washer Lock Nut Screw Nut Nut Screw Screw Nut Screw Dowel Lock Washer 2 62 A Squeegee Assembly, includes all items above, except Item 12, the vacuum hose. 7

8 SQUEEGEE CONTROL ASSEMBLY 4 8

9 DRAWING 4 SQUEEGEE CONTROL ASSEMBLY Item Part number Description Item Part number Description LEVER SPRING LEVER COUPLER BUSHING SPRING CABLE BOLT HAND WHEEL CLEVIS PIN ADJUSTER COTTER PIN ARM NUT BALLAST NUT PIN WASHER SUPPORT BOLT WHEEL LOCK WASHER BUSHING NUT BUSHING LOCK NUT SPECIAL WASHER BOLT SPRING WASHER COUPLING WASHER KNOB LOCK NUT PIN LOCK NUT SPRING BOLT RETAINING RING WASHER CONNECTOR FORK WASHER CLIP BOLT SPRING LOCK NUT COUPLING WASHER 9

10 FRAME & TANK ASSEMBLY 5 10

11 DRAWING 5 FRAME & TANK ASSEMBLY Item Part Number Description Qty. Item Part Number Description Qty Frame Connector Solution Tank Fitting, 1/2" Pipe Thread Cover Gasket Drain Hose 1 37A Gasket Plug, Drain Hose Cap Hinge 1 38A Plug Exhaust Pipe Recovery Tank Support Bracket Hook Splash Guard Cover Blade Cable Fastener Plug & Clamp, Drain Hose Hinge Screw Handle Screw Filter Holder Lock Nut Prop Washer Lever Screw Spring Washer Frame Screw Cover Lock Nut Gasket Screw Pipe Dowel Cover Nut Filter Washer Base Lock Washer Gasket Screw Ring Nut Lock Washer Elbow Screw Cap Washer Pipe Rivet Castor Wheel Nut Clamp Screw Clamp Washer Guide Washer Connector 1 72 A Drain Hose Kit (Optional) Clamp 1 11

12 BRAKE ASSEMBLY 6 12

13 DRAWING 6 BRAKE ASSEMBLY Item Part number Description Item Part number Description PIVOT BLOCK SCREW SHAFT ASSEMBLY LOCK WASHER SPRING WASHER PAD NUT BRAKE CABLE SCREW SPRING SCREW LEVER WASHER KNOB SCREW SPRING LOCK NUT LEVER LOCK NUT PIN SCREW CONNECTOR FORK LOCK NUT SNAP ACTION SWITCH LOCK NUT 13

14 AXLE ASSEMBLY 7 14

15 DRAWING 7 AXLE ASSEMBLY Item Part number Description AXLE SUPPORT WHEEL SPRING PIN 12 WHEEL SPACER (1.0mm Optional) 12 WHEEL SPACER (1.5mm Optional) RETAINING RING WASHER LOCK WASHER LOCK NUT SCREW WASHER SCREW 15

16 WATER UNIT 8 16

17 DRAWING 8 WATER UNIT Item Part Number Description Qty Knob Special Washer Clamp Spring Rod Bellows Lever Fitting Valve Pipe Solenoid Valve Complete Pipe Clamp Cap O-Ring Nut Nut Washer Screw Split Pin Screw Lock Nut 17

18 VACUUM ASSEMBLY 9 18

19 DRAWING 9 VACUUM ASSEMBLY Item Part Number Description Qty. 1 Vacuum Motor-Use item #23 1 1A Carbon Brush Motor Vacuum Hose Sound Deadening Hose Protection Filter Float Rod Gasket Gasket Cover Gasket Opening Clamp Clamp Pipe Clamp Support Deading Hose Deading Hose Connector Contact Clamp Vacuum Motor Assembly Lock Nut Split Pin Lock Nut Washer Screw Washer Screw 1 62 A Filter/Float Assembly 1 19

20 HANDLE ASSEMBLY 10 20

21 DRAWING 10 HANDLE ASSEMBLY Item Part Number Description Qty. Item Part Number Description Qty Switch Special Screw Signal Lamp Green Gasket Switch, Brush Release Pipe Handle Bar Cover Fairlead Knob Handle Bar Body Special Washer Check Card Batterires Lever Keys, Set of Two Clip Retaining Decal, 20B Spring 1 28A Switch Kit Shaft Lock Nut Lever Screw Microswitch Nut Support Screw Spring Pin Screw Retainer RH Lock Washer Retainer LH 1 21

22 ELECTRICAL COMPONENTS 11 22

23 DRAWING 11 ELECTRICAL COMPONENTS Item Part Number Description Qty. Item Part Number Description Qty Knob Fuse Cover Maxifuse Cover Support Fuseholder Screw Plaque Washer Support Nut Double Remote Control Switch Lock Nut Cover Screw Insulator Washer Relay Screw Fuseholder Screw Plaque Lock Washer Cover Lock Washer Stud Bolt Lock Nut Lever for Connector Dowel Connector Male Lock Nut Connector Female Screw Fuse 1 23

24 24 Electrical Diagram

25 Electrical Components Parts List Item Part Number Component Descriptions A Bipolar Switch Green (Solenoid Valve Solution) B Bipolar Switch Green (Vacuum Motor) C Bipolar Switch Green (Motor Brushes) D Key Switch Assembly E Green Signal Protected 24V (Control Batteries) F Fuse 3A (Controls) F Maxifuse 30A (Vacuum Motor) F Maxifuse 50A (Brush Motor) H Check Card Control Batteries 24V Lead Batteries L Relay 24V 30A Faston ( Vacuum Motor) M Brush Motor 24V M Vacuum Motor 24V with Plug MI Microswitch 3x22 (Motor Brushes) N Insulator M5x25 FF (Negative General) P Remote Control Switch 24V with Diode (Brush Motor) Q Coil Solenoid Valve 24V - 1/2 Item Part Number Cable Descriptions 1/ Series Cables and connectors for Switches Cables Black No Cable Brown No Cable Blue No Cables Red No Cables Brown-Blue No Cable Blue No Cables Red No Cables Black No Cable Red No Cables Suction Motor No Diode and Resistance with Terminal No Series Cables and Connector Brush Release No Cable Red + Condenser and Diode No Cable Black No / Cables Black-Red Motor Brushes No / Cables Black-Red and Connector 80A 21/ Cables Black-Red and Connector 80A Cable Bridge with Battery Terminals (+) (-) 25

26 26

27 Electrical Components Parts List Item Part Number Component Descriptions A Bipolar Switch Green (Solenoid Valve Solution) B Bipolar Switch Green (Vacuum Motor) C Bipolar Switch Green (Motor Brushes) D Key Switch Assembly E Green Signal Protected 24V (Control Batteries) F Fuse 3A (Controls) F Maxifuse 30A (Vacuum Motor) F Maxifuse 50A (Brush Motor) H Check Card Control Batteries 24V Lead Batteries L Relay 24V 30A Faston ( Vacuum Motor) M Brush Motor 24V M Vacuum Motor 24V with Plug MI Microswitch 3x22 (Motor Brushes) N Insulator M5x25 FF (Negative General) P Remote Control Switch 24V with Diode (Brush Motor) Q Coil Solenoid Valve 24V - 1/2 Item Part Number Cable Descriptions 1/ Series Cables and connectors for Switches Cables Black No Cable Brown No Cable Blue No Cables Red No Cables Brown-Blue No Cable Blue No Cables Red No Cables Black No Cable Red No Cables Suction Motor No Diode and Resistance with Terminal No Series Cables and Connector Brush Release No Cable Red + Condenser and Diode No Cable Black No / Cables Black-Red Motor Brushes No / Cables Black-Red and Connector 80A 21/ Cables Black-Red and Connector 80A Cable Bridge with Battery Terminals (+) (-) 27

28 28 ADJUSTMENTS & INSPECTIONS

29 29 ADJUSTMENTS & INSPECTIONS

30 30 ADJUSTMENTS & INSPECTIONS

31 31 ADJUSTMENTS & INSPECTIONS

32 WARRANTY POLICY LIMITED WARRANTY The Pacific 20 Single-Disk Scrubber have been manufactured, tested and inspected in accordance with specific engineering requirements. This machine is WARRANTED to be free from defects in workmanship and materials for periods as follows from the date of purchase. Ten (10) Years Parts, One (1) Year Labor Polyethylene Components Two (2) Years Parts, One (1) Year Labor Brush Drive Motors Five (5) Years Parts, One (1) Year Labor Main Frame One (1) Year Parts & Labor All other components unless excluded below Travel time for warranty repair is authorized for a period of ninety (90) days following the date of sale to the end user, with a maximum of three (3) hours per claim. This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Pacific Operating and Maintenance instructions. This warranty does not apply to certain wear parts and accessories of the machine such as carbon motor brushes, floor brushes, belts, hoses, squeegee blades, etc., nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit or replacement of return parts including motors, pumps, etc., is subject to incoming inspection of those items. To secure repair under this warranty, the following procedure should be taken: 1. After the expiration of the ninety (90) day travel time warranty period, the customer is responsible for warranty travel payment or the inoperative machine or warranted parts must be delivered to the authorized service center with shipping and delivery charges prepaid. If unable to locate a service center, you may contact Pacific at the address listed herein for the location of the nearest repair center or agent or for other instructions pertaining to your warranty difficulty. 2. Upon compliance with the above warranty procedure, all warranted repairs will be completed at no additional charge or cost to the user. 3. Only Pacific or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so at their own risk. This warranty limits Pacific liability to the repair of the product and/or warranted parts replacement and does not include incidental or consequential damages arising from the use of a Pacific machine whether defective or not. BATTERY WARRANTY In addition to the terms above, any original equipment Pacific Battery which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user will be repaired or replaced with one of equal specification at our option, F.O.B. Pacific or any authorized Service Branch, with no charge to user, except transportation costs. After the expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equal specification on a twelve (12) month pro rata basis from the date of purchase. Adjustment will be determined using the then current list price, plus transportation costs. Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER. This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user South Sheridan Road Muskegon, MI /07 Phone: Fax: info@pacificfloorcare.com