Color Change Valve. Instructions Parts List K

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1 Instructions List Color Change Valve 0K For color changing or distribution of industrial paints and coatings or fluids. 00 psi (0. MPa, bar) Maximum Air Inlet Pressure 00 psi (. MPa, bar) Maximum Fluid Working Pressure Part, Series A Part 00, Series A Nylon Color Change Valve Part, Series A Part 0, Series A Part, Series A Part 0, Series A Part 0, Series A Part, Series A Low Pressure Valve Kit Read warnings and instructions.

2 Valve Repair WARNING PRESSURIZED EQUIPMENT HAZARD To reduce the risk of serious injury, including splashing in the eyes or on the skin, injury from moving parts, or electric shock, always relieve system pressure before checking or servicing the color change valve. Read and follow the warnings and procedures given in your pump and spraying device instruction manuals. Disassembly NOTE: Part no. Valve Repair Kit is available. It contains packings and two tools that are required for disassembly and assembly of the valve. Reference numbers and letters in parentheses refer to callouts on the parts drawing. Reference numbers with an asterisk (*) indicate the part is included in Repair Kit.. Push in on the quick disconnect of the elbow fitting () and pull out the air tube. Disconnect the fluid lines. See Fig... Remove the color/trigger valve from the manifold.. Remove the retaining cap () and spring ().. Using a wrench on each part, unscrew and remove the retaining nut () and the piston retainer ().. Remove the four screws (,, or 0), valve adapter () on Models and 0, and seat (0 or 0) from the fluid housing ( or ).. Separate the fluid housing from the piston housing (). Torque screws () oppositely and evenly to in-lb (0. 0. N m). If leakage occurs, torque to in-lb (0. N m) maximum. Torque to in-lb (0. 0. N m). Torque to in-lb (0. 0. N m). Thread nut into housing until there is some resistance on needle. Slide needle back and forth to make sure it moves freely. Tighten the retainer until it just contacts the top of the piston (), then back the retainer off -/ turns. 0 * * * * * Fig. or for all models shown. 0

3 Valve Repair. Pull the needle () out of the fluid housing ( or ).. Unscrew the fitting ( or ) from the piston housing ().. Push on the shaft of the piston () to remove it from the piston housing (). Remove the o-rings (* and *) from the piston. 0. Unscrew the packing nut (), using the packing nut tool. Remove the o-ring (*), fluid packing (*), and packing spacer (*), using the packing tool.. Clean and inspect the needle seat (0 or 0), needle (), piston housing (), and fluid housing ( or ) for wear or damage. Replace parts as needed. Assembly. Lubricate the o-rings (* and *) with petroleum jelly and place them on the piston ().. Install the piston () in the piston housing ().. Thread the fitting ( or ) into the piston housing (). Tighten the fitting to the torque shown in Fig... Guide the threaded end of the needle () through the bottom of the fluid housing ( or ). One at a time, install the needle packing (*), fluid packing (*) with the lips of the packing facing into the housing, and the o-ring (*) over the needle and into the fluid housing. See Fig... Using the packing nut tool, thread the packing nut () into the fluid housing ( or ) until there is some resistance on the needle (), which is about / turn after the nut touches the o-ring (). Slide the needle back and forth to make sure it moves freely.. Install the piston housing () on the fluid housing ( or ), aligning the air and fluid inlets.. Install the seat (0 or 0), valve adapter () on Models and 0, and screws (,, or 0) on the fluid housing ( or ). Tighten the screws just until the seat and housing come into contact.. Place the piston retainer () and retainer nut () on the needle (). Push the needle down against the seat (0 or 0), then tighten the piston retainer until it just contacts the top of the piston (). Now back off the piston retainer -/ turns.. Hold the piston retainer () and torque the retainer nut () to to in-lb (0. to 0. N m). 0. Install the spring (). Lubricate the retaining cap () threads with petroleum jelly and thread the retaining cap onto the piston housing ().. Torque the four screws () oppositely and evenly to to in-lb (0. to 0. N m). If leakage occurs, retorque the screw to in-lb (0. N m) maximum. Fig. * * * Lips must face into housing or. Apply air to the air inlet fitting and actuate the valve several times. Check for any air leaks by submerging in water and watching for escaping air bubbles. Then apply approximately 0 psi (0. MPa,. bar) of air pressure to the fluid inlet. Submerge in water and watch for escaping air bubbles. Tighten or replace parts as necessary to eliminate any leaks.. Attach the color/trigger valve to the manifold. 0

4 Part 0 0 * * * * * 0 Torque screws () oppositely and evenly to in-lb (0. 0. N m). If leakage occurs, torque to in-lb (0. N m) maximum. Torque to in-lb (0. 0. N m). Torque to in-lb (0. 0. N m). Thread nut into housing until there is some resistance on needle. Slide needle back and forth to make sure it moves freely. Tighten the retainer until it just contacts the top of the piston (), then back the retainer off -/ turns. Ref. Part Description Qty. 0 NUT, retainer; M. x 0. 0 CAP, retaining 0 RETAINER, piston; M. x 0. 0 PISTON 0 HOUSING, piston 0 ELBOW, male tube; 0 swivel, 0 thread 0 HOUSING, fluid; stainless steel 00 PLUG, pipe, headless; stainless steel; / 0 NEEDLE, fluid 00 SCREW, machine, pan head; M x 0. Ref. Part Description Qty. * SPACER, packing; * 0 PACKING, fluid, UHMWPE * O-RING; Viton 0 NUT, packing; M x ; * O-RING; buna-n * 00 O-RING; buna-n 00 SPRING, compression 0 SEAT, mount 000 O-RING; PTFE 0 ELBOW, male 00 SPRING, compression SCREW, shoulder 0 O-RING; PTFE * These parts are included in Repair Kit. See page. 0

5 Part * * * * * Torque screws () oppositely and evenly to in-lb (0. 0. N m). If leakage occurs, torque to in-lb (0. N m) maximum. 0 Torque to in-lb (0. 0. N m). Torque to in-lb (0. 0. N m). Thread nut into housing until there is some resistance on needle. Slide needle back and forth to make sure it moves freely. TI0 Tighten the retainer until it just contacts the top of the piston (), then back the retainer off -/ turns. Ref. Part Description Qty. 0 NUT, retainer; M. x 0. 0 CAP, retaining 0 RETAINER, piston; M. x 0. 0 PISTON 0 0 HOUSING, piston ELBOW, male tube; 0 swivel, 0 thread HOUSING, fluid 00 PLUG, pipe, headless; stainless steel; / 0 NEEDLE, fluid 0 0 SEAT, bell; Ref. Part Description Qty. SCREW, machine * SPACER, packing; * 0 PACKING, fluid, UHMWPE * O-RING; Viton 0 NUT, packing; M x ; * O-RING; buna-n * 00 O-RING; buna-n 00 SPRING, compression ADAPTER, valve ADAPTER, valve * These parts are included in Repair Kit. See page. 0

6 Part 00 Nylon Color Change Valve * * * * * Torque screws () oppositely and evenly to in-lb (0. 0. N m). If leakage occurs, torque to in-lb (0. N m) maximum. 0 Torque to in-lb (0. 0. N m). Torque to in-lb (0. 0. N m). Thread nut into housing until there is some resistance on needle. Slide needle back and forth to make sure it moves freely. Tighten the retainer until it just contacts the top of the piston (), then back the retainer off -/ turns. Ref. Part Description Qty. 0 NUT, retainer; M. x 0. 0 CAP, retaining 0 RETAINER, piston; M. x 0. 0 PISTON 0 HOUSING, piston 0 ELBOW, male tube; 0 swivel, 0 thread 00 PLUG, pipe, headless; stainless steel; / 0 NEEDLE, fluid 0 0 SEAT, bell; Ref. Part Description Qty. 00 SCREW, machine, pan head; M x 0. * SPACER, packing; * 0 PACKING, fluid, UHMWPE * O-RING; Viton 0 NUT, packing; M x ; * O-RING; buna-n * 00 O-RING; buna-n 00 SPRING, compression 0 HOUSING, fluid; nylon * These parts are included in Repair Kit. See page. 0

7 Part 0 * * * * * Torque screws () oppositely and evenly to in-lb (0. 0. N m). If leakage occurs, torque to in-lb (0. N m) maximum. Torque to in-lb (0. 0. N m). Torque to in-lb (0. 0. N m). Thread nut into housing until there is some resistance on needle. Slide needle back and forth to make sure it moves freely. Tighten the retainer until it just contacts the top of the piston (), then back the retainer off -/ turns. Ref. Part Description Qty. 0 NUT, retainer; M. x 0. 0 CAP, retaining 0 RETAINER, piston; M. x 0. 0 PISTON 0 HOUSING, piston 0 ELBOW, male tube; 0 swivel, 0 thread 0 HOUSING, fluid; stainless steel 00 PLUG, pipe, headless; stainless steel; / 0 NEEDLE, fluid Ref. Part Description Qty. 0 0 SEAT, bell; 00 SCREW, machine, pan head; M x 0. * SPACER, packing; * 0 PACKING, fluid, UHMWPE * O-RING; Viton 0 NUT, packing; M x ; * O-RING; buna-n * 00 O-RING; buna-n 00 SPRING, compression * These parts are included in Repair Kit. See page. 0

8 Part 0 * * * * * Torque screws () oppositely and evenly to in-lb (0. 0. N m). If leakage occurs, torque to in-lb (0. N m) maximum. Torque to in-lb (0. 0. N m). Torque to in-lb (0. 0. N m). Thread nut into housing until there is some resistance on needle. Slide needle back and forth to make sure it moves freely. Tighten the retainer until it just contacts the top of the piston (), then back the retainer off -/ turns. Ref. Part Description Qty. 0 NUT, retainer; M. x 0. 0 CAP, retaining 0 RETAINER, piston; M. x 0. 0 PISTON 0 HOUSING, piston 0 ELBOW, male tube; 0 swivel, 0 thread 0 HOUSING, fluid; stainless steel 00 PLUG, pipe, headless; stainless steel; / 0 NEEDLE, fluid 0 0 SEAT, bell; Ref. Part Description Qty. * SPACER, packing; * 0 PACKING, fluid, UHMWPE * O-RING; Viton 0 NUT, packing; M x ; * O-RING; buna-n * 00 O-RING; buna-n 00 SPRING, compression ADAPTER, valve 0 UNION, swivel 0 CONNECTOR, elbow SCREW, machine * These parts are included in Repair Kit. See page. 0

9 Part 0 * * * * * Torque screws () oppositely and evenly to in-lb (0. 0. N m). If leakage occurs, torque to in-lb (0. N m) maximum. 0 Torque to in-lb (0. 0. N m). Torque to in-lb (0. 0. N m). Thread nut into housing until there is some resistance on needle. Slide needle back and forth to make sure it moves freely. Tighten the retainer until it just contacts the top of the piston (), then back the retainer off -/ turns. ti0a Ref. Part Description Qty. 0 NUT, retainer; M. x 0. 0 CAP, retaining 0 RETAINER, piston; M. x 0. 0 PISTON 0 HOUSING, piston 0 ELBOW, male tube; 0 swivel, 0 thread 0 HOUSING, fluid; stainless steel 00 PLUG, pipe, headless; stainless steel; / 0 NEEDLE, fluid Ref. Part Description Qty. 0 0 SEAT, bell; SCREW, machine, phillips * SPACER, packing; * 0 PACKING, fluid, UHMWPE * O-RING; Viton 0 NUT, packing; M x ; * O-RING; buna-n * 00 O-RING; buna-n 00 SPRING, compression 00 ADAPTER, valve * These parts are included in Repair Kit. See page. 0

10 Part 0 and * * * * * 0 0 Torque screws () oppositely and evenly to in-lb (0. 0. N m). If leakage occurs, torque to in-lb (0. N m) maximum. Torque to in-lb (0. 0. N m). Torque to in-lb (0. 0. N m). Thread nut into housing until there is some resistance on needle. Slide needle back and forth to make sure it moves freely. Tighten the retainer until it just contacts the top of the piston (), then back the retainer off -/ turns. Ref. Part Description Qty. 0 NUT, retainer; M. x 0. 0 CAP, retaining 0 RETAINER, piston; M. x 0. 0 PISTON 0 HOUSING, piston 0 ELBOW, male tube; 0 swivel, 0 thread 0 HOUSING, fluid; stainless steel 00 PLUG, pipe, headless; stainless steel; / 0 NEEDLE, fluid 0 0 SEAT, bell; * SPACER, packing; * 0 PACKING, fluid, UHMWPE Ref. Part Description Qty. * O-RING; Viton 0 NUT, packing; M x ; * O-RING; buna-n * 00 O-RING; buna-n 00 SPRING, compression ADAPTER, valve 0 SCREW, machine, phillips 00 ELBOW, street / sst ( only, not assembled) ELBOW, / T x / NPT(m) sst ( only, not assembled) CONNECTOR, swivel / npsf x / npt(m) ( only, not assembled) * These parts are included in Repair Kit. See page. 0 0

11 Accessories Use Only Genuine Graco and Accessories Valve Repair Kit Must be purchased separately. Includes Packing Tool and Packing Nut Tool and the following: Ref Qty. Air Tube 0 / in. ( ) OD; nylon Specify length needed when ordering. Straight Air Inlet Fitting 0 For use where the standard 0 elbow air inlet fitting cannot be used. 0 male thread. Fluid Inlet Adapter / npsm x / npt Fluid Inlet Adapter For use in Europe and other international applications. /-/ npsm/r/- combined external male threads, compatible with NPSM and BSP female connectors. Technical Data Maximum Fluid Working Pressure psi (. MPa, bar) Maximum Air Operating Pressure psi (0. MPa, bar) Air Inlet Tube Requirements..... / in. ( ) OD Fluid Inlet / npt(f) Fluid Outlet / npt(f) Wetted Stainless Steel electropolished and passivated castings, 0 Stainless Steel passivated machined parts,, Ultra High Molecular Weight Polyethylene, Nylon - Model 00 only 0

12 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco s written recoendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two () years of the date of sale. Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées. Graco Information TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers to identify the distributor closest to you: 00 0 Toll Free 0 Fax All written and visual data contained in this document reflect the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. 0 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX MINNEAPOLIS, MN 0 PRINTED IN USA 0 0/, Revised 0/00

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