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1 Parts List Ultra Max II 3363K ENG 3300 psi (228 bar, 228 MPa) Maximum Working Pressure Vac Model Lo-Boy Hi-Boy 240 Europe 240 Europe Multi-cord 240 Asia Plus Mark V Mark V Plus Mark V* Australia/New Zealand (ANZ) Important Safety Instructions Read all warnings and instructions in operations manual Save these instructions
2 Parts List: Ultra Max II 695/795 Lo-Boy Parts List: Ultra Max II 695/795 Lo-Boy Ref Part No Description Qty 6 5C753 SCREW, mach, torx, hex 5 8 5E89 CLIP, retaining WASHER, flat 2 * 9420 WHEEL, pneumatic WASH, lock, spring SCREW, cap, socket hd PIN, spring, straight 2 7 5C87 CAP, leg SCREW, mach, pnh NUT, lock WASHER, wave spring SCREW, cap, flng hd BUTTON, snap WASHER, thrust WASHER, thrust SCREW, machine, hex washer hd WASHER, thrust SCREW, cap, hex hd FITTING, (/4 NPSM x /4 NPT) SPRING, retaining PIN, str, hdls WASHER STRAINER, (- /2 NPSM) COVER, drive, plastic, painted; includes 3, SLEEVE, cart C457 HANGER, pail NUT, retaining 58 SHIELD, motor, painted; includes 23, FRAME, cart 7 LABEL, UltraMax II 695/795 5K D LABEL, UltraMax II 695/795 5K D HOSE, suction; includes 09, 38, 39, 40, D000 CLIP, drain line HOUSING, bearing; includes 62, MOTOR, electric Series A Series B Series A Series B ROD, connecting; includes DEFLECTOR, threaded Ref Part No Description Qty GEAR, combination; includes 28, HOUSING, drive, M; includes 6, 36, 90a a WASHER, thrust PUMP, displacement 695; includes 09, Manual HOSE, drain; includes D049 HOSE, coupled, /4 x SCREW, control housing HANDLE, cart TOOL BOX; includes SCREW, machine, hex washer CUP, drain 06 5F952 BRACKET, drain cup SCREW, mach, hex hd C859 SHIELD, pump rod WASHER, garden hose 0 6D585 LABEL, premium, sides LABEL, torque GROMMET, cover SCREW, shoulder, hex washer D088 FAN, motor SCREW, mach, torx, pan hd TAG, WARNING (not shown) HOSE, cpld, /4 in x 60 ft 30 GUN Manual Europe ANZ Asia O-RING RING, retaining, external 40 5C980 NUT, jam 4 5C98 WASHER, suction swivel 60 5Y8 LABEL, Made In The USA WASHER, retaining, nylon NUT, hex SHELF, PEM assembly BAFFLE LABEL, set, stpro, int l HOSE, cpld, 3/6 in x 3 ft * KIT, repair, tube, in Extra Danger & Warning tags & labels available free K
3 Parts List: Ultra Max II 695/795 Lo-Boy Parts Drawing: 695/795 Lo-Boy a See page Series A 795 Series A See page Series B 795 Series B See page 3 ti2976b K 3
4 Parts List: Ultra Max II 695/795 Hi-Boy Parts List: Ultra Max II 695/795 Hi-Boy Ref Part No Description Qty 6 5C753 SCREW, mach, torx, hex 5 8 5E89 CLIP, retaining WASHER, flat 2 * 9420 WHEEL, pneumatic WASH, lock, spring SCREW, cap, socket hd 4 7 5C87 CAP, leg SCREW, mach, pnh NUT, lock, nylon, thin WASHER, wave spring SCREW, cap, flng hd WASHER, thrust WASHER, thrust SCREW, machine, hex washer hd WASHER, thrust SCREW, cap, hex hd FITTING, (/4 NPSM x /4 NPT) SPRING, retaining PIN, str, hdls STRAINER, (- /2 NPSM) COVER, drive, plastic, painted; includes 3, C457 HANGER, pail NUT, retaining 58 SHIELD, motor, painted; includes 23, FRAME, cart 7 LABEL, UltraMax II 695/795 5K D T Plus 72 LABEL, UltraMax II 695/795 5K D T Plus TUBE, intake; includes CLIP, drain line HOUSING, bearing; includes 55, MOTOR, electric Series A - C Series D Series A, B Series C ROD, connecting; includes DEFLECTOR, threaded Ref Part No Description Qty GEAR, combination; includes 28, HOUSING, drive, M; includes 6, 36, 90a a WASHER, thrust PUMP, displacement 695/795; includes 09, Manual HOSE, coupled; includes D049 HOSE, coupled, /4 x SCREW, control housing HANDLE, assy, hi cart TOOLBOX; includes SCREW, hex washer hd D28 HANGER, stand, cart 06 5C982 CAM, cart SCREW, mach, hex washer C859 SHIELD, pump rod PACKING, o-ring 0 6D585 LABEL, premium, sides LABEL, torque GROMMET, cover SCREW, shoulder, hex, washer D088 FAN, motor SCREW, mach, torx, pan, hd TAG, WARNING (not shown) HOSE, cpld, /4 in x 50 ft 30 GUN (Manual ) Europe ANZ Asia 49 5T569 LABEL, shroud top 50 5T570 LABEL, crown 60 5Y8 LABEL, Made In The USA WASHER, retaining, nylon NUT, hex SHELF, PEM, assy BAFFLE LABEL, set, stpro, int l HOSE, cpld, 3/6 in x 3 ft * KIT, repair, tube, in Extra Danger & Warning tags & labels available free K
5 Parts List: Ultra Max II 695/795 Hi-Boy Parts Drawing: 695/795 Hi-Boy a See page Series A-C 795 Series A, B See page 695 Series D 795 Series C See page 3 ti3487b K 5
6 Parts List: UltraMax II 095 Parts List: UltraMax II 095 Ref Part No Description Qty 6 5C753 SCREW, mach, torx, hex 5 8 5E89 CLIP, retaining WASHER, flat 2 * 9509 WHEEL, pneumatic WASH, lock, spring SCREW, cap, socket hd PIN, spring, straight CAP, leg SCREW, mach, pnh NUT, lock WASHER, wave spring SCREW, cap, flng hd BUTTON, snap WASHER, thrust WASHER, thrust SCREW, machine, hex washer hd WASHER, thrust SCREW, cap, hex hd 4 4 5E802 FITTING, pump, quick disc SPRING, retaining 44 5F0 PIN, pump WASHER STRAINER, (- /2 NPSM) COVER, drive, plastic, painted; includes SLEEVE, cart PACKING, o-ring SHIELD, motor, painted; includes 23, FRAME, cart D07 LABEL, UltraMax II D072 LABEL, UltraMax II TUBE, intake; includes HOUSING, bearing 84 MOTOR, electric; includes 26, Series A Series B ROD, connecting; includes 43, DEFLECTOR, threaded Ref Part No Description Qty GEAR, combination; includes 28, HOUSING, drive, M; includes 6, 36, 90a 90a 467 WASHER, thrust PUMP, displacement; includes 4, 76, 09, Manual HOSE, drain; includes HOSE, coupled HANDLE, cart TOOLBOX; includes SCREW, hex washer hd C858 HANGER, stand, cart 06 5C982 CAM, cart SCREW, mach, hex washer PACKING, o-ring 0 6D585 LABEL, premium, sides GROMMET, cover SCREW, shoulder, hex, washer D088 FAN, motor SCREW, mach, torx, pan, hd TAG, WARNING (not shown) HOSE, cpld, /4 in x 50 ft 30 GUN Manual Europe ANZ Asia 60 5Y8 LABEL, Made In The USA SHELF, PEM, assy BAFFLE LABEL, set, stpro, int l HOSE, cpld, 3/6 in x 3 ft * 2533 KIT, repair, tube, 3 in Extra Danger & Warning tags & labels available free K
7 Parts List: UltraMax II 095 Parts Drawing: UltraMax II a See page Series A See page Series B See page 3 ti3488b K 7
8 Parts List: UltraMax II Mark V Parts List: UltraMax II Mark V Ref Part No Description Qty 6 5C753 SCREW, mach, torx, hex 5 8 5E89 CLIP, retaining WASHER, flat 2 * 9509 WHEEL, pneumatic WASH, lock, spring SCREW, cap, socket hd PIN, spring, straight CAP, leg SCREW, mach, pnh NUT, lock O-RING WASHER, wave spring SCREW, cap, flng hd BUTTON, snap WASHER, thrust WASHER, thrust SCREW, machine, hex washer hd WASHER, thrust SCREW, cap, hex hd 4 4 5G880 FITTING, pump, quick disc SPRING, retaining 44 5F0 PIN, pump WASHER STRAINER, (- /2 NPSM) COVER, drive, plastic, painted; includes SLEEVE, cart 2 55 C2095 PACKING, o-ring SHIELD, motor, painted; includes 23, FRAME, cart 7 5F7 LABEL, Mark V 5T430 LABEL, Mark V Plus 72 5F8 LABEL, Mark V 5T43 LABEL, Mark V Plus HOUSING, bearing 84 MOTOR, electric; includes 26, Series A Series B Ref Part No Description Qty ROD, connecting; includes 43, DEFLECTOR, threaded GEAR, combination; includes 28, HOUSING, drive, M; includes 6, 36, 90a 90a 467 WASHER, thrust PUMP, displacement; includes 4, 09, Manual HOSE, drain; includes HOSE, coupled HANDLE, cart TOOLBOX; includes SCREW, hex washer hd C858 HANGER, stand, cart 06 5C982 CAM, cart SCREW, mach, hex washer GROMMET, cover SCREW, shoulder, hex, washer D088 FAN, motor SCREW, mach, torx, pan, hd TAG, WARNING (not shown) HOSE, cpld, 3/8 in x 50 ft GUN, spray, texture 49 5T569 LABEL, shroud top 50 5T570 LABEL, crown 60 5Y8 LABEL, Made In The USA SHELF, PEM, assy BAFFLE LABEL, set, stpro, int l HOSE, cpld, /4 in x 3 ft ADAPTER, /4 npt (f) x 3/8 npt (m) SWIVEL, /4 npsm (f) x /4 npsm (m) * 2533 KIT, repair, tube, 3 in Extra Danger & Warning tags & labels available free K
9 Parts List: UltraMax II Mark V Parts Drawing: UltraMax II Mark V a See page Series A See page 48 Series B See page ti3489a 3363K 9
10 Parts List - Sprayer Parts List - Sprayer UltraMax II: 695/795 Lo-Boy Series A; 695 Hi-Boy Series A - C; 795 Hi-Boy Series A, B; 095 Series A; Mark V Series A (Models with only TWO large capacitors on control board) Ref Part No Description Qty PLUG, pipe PACKING, o-ring 3 C987 SCREW, cap, socket PACKING, o-ring PACKING, o-ring 2 2 5C972 PIN, grooved SCREW, cap, flng SCREW, grounding SCREW, sems, mach, phillips D087 GROMMET 33 5D527 SWITCH, rocker KNOB, potentiometer WASHER, lock, spring SCREW, #0 taptite phillips SCREW, mach, pan hd D033 GROMMET, transducer 42 NIPPLE, adapter , 795, Mark V SWITCH, toggle LABEL, symbol, ground BOOT, toggle 50 5C780 HANDLE CONTROL, board; includes 27, LABEL, warning LABEL, warning 6 5D43 BOX, control LABEL, LCD 64 5D063 LABEL, instruction 65 5D609 LABEL, ctrl, box cover CAP, filter; includes 9, C838 BASE, filter 68 PANEL, control 5G , 795, 095 5C947 Mark V 69 5C840 PLATE, power bar 70 5D036 GASKET, control box PLUG, Autoclean standard; includes C766 TUBE, diffusion 75 CORD, power 75a 5D529 Europe Multicord, Asia & ANZ Ref Part No Description Qty 75c 5D528 Europe CEE/ VALVE, prime; includes 80a, 80b 80a 699 GASKET, seat, valve 80b 5E022 SEAT, valve BASE, valve POTENTIOMETER, adjustment TRANSDUCER, pressure control; includes FILTER, fluid mesh mesh, original equipment mesh mesh COVER, control, ultra; includes 38, 63, 64, VALVE, Autoclean; includes 97a 97a 5F950 GASKET KIT, repair, clamp, trigger 0 5D60 STUD, board SCREW, mach, pmh, sems 3 3 5F844 SPACER, manifold PLUG, pipe 5 5C973 GASKET FITTING, hydraulic; Mark V 6793 FITTING, elbow, hydraulic; 695, 795, SCREW, mach torx/slt 25 5D54 SEAL, washer SCREW, mach flat hd FILTER, board 34 CORD SET, ADAPTER 34a Europe Multicord and Asia 34b ANZ RETAINER, PLUG, ADAPTER, Europe Multicord, Asia & ANZ 4 5G769 LABEL CORD SET, Italy, Denmark, Switzerland Extra Danger and Warning tags and labels available free K
11 Parts List - Sprayer Parts Drawing - Sprayer UltraMax II: 695/795 Lo-Boy Series A; 695 Hi-Boy Series A - C; 795 Hi-Boy Series A, B; 095 Series A; Mark V Series A (Models with only TWO large capacitors on control board) a c ti7355a A 80a & b a 34b 3363K
12 Parts List - Sprayer Parts List - Sprayer UltraMax II: 695/795 Lo-Boy Series B; 695 Hi-Boy Series D; 795 Hi-Boy Series C; 095/Mark V Series B (Models with SIX large capacitors on control board) Ref Part No Description Qty PLUG, pipe PACKING, o-ring 3 C987 SCREW, cap, socket PACKING, o-ring PACKING, o-ring 2 2 5C972 PIN, grooved SCREW, cap, flng SCREW, grounding SCREW, sems, mach, phillips V996 GROMMET 33 5D527 SWITCH, rocker KNOB, potentiometer WASHER, lock, spring SCREW, #0 taptite phillips SCREW, mach, pan hd D033 GROMMET, transducer 42 NIPPLE, adapter , 795, Mark V SWITCH, toggle LABEL, symbol, ground BOOT, toggle 50 24B28 HANDLE CONTROL, board; includes 27, LABEL, warning LABEL, warning 6 5D43 BOX, control LABEL, LCD 64 5D063 LABEL, instruction 65 5D609 LABEL, ctrl, box cover CAP, filter; includes 9, C838 BASE, filter 68 PANEL, control 5X67 Mark V panel, control 5X902 Mark V Label 5X67 695, 795, 095, 595 panel, control 5X , 795, 095, 595 Label 69 5V937 PLATE, power bar 70 5D036 GASKET, control box PLUG, Autoclean standard; includes C766 TUBE, diffusion Ref Part No Description Qty 75 CORD, power 75a 5D529 Europe Multicord, Asia & ANZ 75c 5D528 Europe CEE/ A38 VALVE, prime 8 24A382 BASE, valve POTENTIOMETER, adjustment TRANSDUCER, pressure control; includes FILTER, fluid mesh mesh, original equipment mesh mesh COVER, control, ultra; includes 38, 63, 64, VALVE, Autoclean; includes 97a 97a 5F950 GASKET KIT, repair, clamp, trigger 0 5V938 STUD, board SCREW, mach, pmh, sems 2 3 5F844 SPACER, manifold PLUG, pipe 5 5C973 GASKET FITTING, hydraulic; Mark V 6793 FITTING, elbow, hydraulic; 695, 795, SCREW, mach torx/slt 25 5D54 SEAL, washer SCREW, mach flat hd FILTER, board 34 CORD SET, ADAPTER 34a Europe Multicord and Asia 34b ANZ RETAINER, PLUG, ADAPTER, Europe Multicord, Asia & ANZ CORD SET, Italy, Denmark, Switzerland Reed Switch Extra Danger and Warning tags and labels available free K
13 Parts List - Sprayer Parts Drawing - Sprayer UltraMax II: 695/795 Lo-Boy Series B; 695 Hi-Boy Series D; 795 Hi-Boy Series C; 095/Mark V Series B (Models with SIX large capacitors on control board) a c a ti3490a 34a 34b 3363K 3
14 Parts Drawing - Bearing Housing Parts Drawing - Bearing Housing ti443a Parts List - Bearing Housing Ref Part Description Qty HOUSING, bearing (695/795) KIT, bearing housing SCREW, shoulder CLIP, drain line WASHER, lock ext 75 PIN, housing, bearing 5E E /095/Mark V 76 LATCH, housing, bearing 5G G /095/Mark V Ref Part Description Qty 77 NUT, lock hex /095/Mark V F503 SCREW, set, socket hd 79 5F498 SCREW, adjustment 80 5F6 LATCH 8 5G840 RECEIVER, latch (695) 5G584 RECEIVER, latch (795/095/Mark V) SCREW, shoulder, sch (695) 6942 SCREW, shoulder, sch (795/095/Mark V) K
15 Wiring Diagram Wiring Diagram UltraMax II: 695/795 Lo-Boy Series A; 695 Hi-Boy Series A - C; 795 Hi-Boy Series A, B; 095 Series A; Mark V Series A (Models with only TWO large capacitors on control board) Motor ti7348a Blue Brown 2 x Yellow green/ground Blue Brown ON/OFF Switch Black Digital Display green/ground Blue Pressure Transducer Brown + Potentiometer Watchdog Power Plug 3363K 5
16 Wiring Diagram Wiring Diagram UltraMax II: 695/795 Lo-Boy Series B; 695 Hi-Boy Series D; 795 Hi-Boy Series C; 095/Mark V Series B (Models with SIX large capacitors on control board) Thermal Switch Digital Display Potentiometer Motor Pressure Transducer Black Dip Switch Motor Leads ON AutoClean Motor Sensor Leads Watchdog White Black green/ground Blue Brown ON/OFF Switch Brown + Blue Power Plug ti3486b K
17 Notes Notes 3363K 7
18 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco s written recommendations This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-graco component parts Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified, Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available Any action for breach of warranty must be brought within two (2) years of the date of sale GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc), are subject to the warranty, if any, of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées Graco Information For the latest information about Graco products, visit wwwgracocom TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 3363 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC PO BOX 44 MINNEAPOLIS, MN Copyright 2005, Graco Inc is registered to ISO 900 wwwgracocom Revised 2/200
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