INSTRUCTIONS PARTS LIST This manual contains important warnings and information. READ AND RETAIN FOR REFERENCE

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1 INSTRUCTIONS PARTS LIST This manual contains important warnings and information. READ AND RETAIN FOR REFERENCE Rev. A Second Gun Hose Kit 100 psi (6.9 bar) Maximum Working Pressure These kits include the required hoses and hardware for installing a second gun on an existing one gun spray system. The spray gun must be purchased separately. Part No Use this kit with an Optimiser HVLP package, Model or , or a G700N package, Model or Part No Use this kit with a PRO 3500 Electrostatic spray system, Model or Required additional equipment Part No Order this Optimiser HVLP gun for use with the Hose Kit Part No Order this G700N air spray gun and air cap ( ) for use with the Hose Kit Part No Order this PRO 3500 electrostatic air spray gun for use with the Hose Kit IMPORTANT This manual provides the basic safety, installation, and operation information for a generic spray system. For your safety, also read the component manuals supplied with your system before operating the system. GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN COPYRIGHT 1994, GRACO INC.

2 Table of Contents Symbols Warnings Setup Operation Pressure relief procedure Parts Technical Data Warranty Graco Phone Numbers Warning Symbol Symbols WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the corresponding instructions.

3 PRESSURIZED FLUID HAZARD WARNING Spray from the gun, hose leaks or ruptured components can splash fluid in the eyes or on the skin and cause serious injury. Do not stop or deflect fluid leaks with your hand, body, glove or rag. Follow the Pressure relief procedure on page 6 before cleaning, checking, or servicing the equipment. Tighten all fluid connections before each use. Check the hoses, tubes and couplings daily. Replace parts immediately if worn, damaged or loose. Permanently coupled hoses cannot be repaired. Handle and route hoses and tubes carefully. Keep the hoses and tubes away from moving parts and hot surfaces. Do not use the hoses to pull equipment. Do not expose Graco hoses to temperatures above 180F (82C) or below 40F ( 40C). EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction or start unexpectedly and result in serious injury. This equipment is for professional use only. Read all instruction manuals, tags, and labels before operating the equipment. Use the equipment only for its intended purpose. If you are in doubt about this, call Graco Technical Assistance at Do not alter or modify this equipment. Use only genuine Graco parts and accessories. Check equipment daily. Repair or replace worn or damaged parts immediately. Do not exceed the 100 psi (6.9 bar) maximum working pressure at 100 psi (6.9 bar) maximum incoming air pressure of the package, or the maximum working pressure of any accessory used with it. Do not move or lift pressurized equipment. Use fluids or solvents which are compatible with equipment wetted parts. See the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer s warnings. Fluid hoses must have spring guards on both ends to protect it from rupture caused by kinks or bends at or close to the couplings. Comply with all applicable local, state and national fire, electrical and other safety regulations.

4 Setup NOTES These instructions require that you also refer to your spray system manual for additional information. Be sure your air compressor can handle the additional air volume requirements when you add the second gun. The reference letters in the text and drawings refer to parts from the original system. Reference numbers refer to parts included in the kit. If the spray system has been used, flush it thoroughly before installing a kit. Follow the instructions in your separate sprayer manual. Use pipe sealant, such as Locktite Part No , on all the male threads, except where a male thread mates with a swivel connection. I. Install the hose kit. NOTE: A wall mounted system is shown in Fig. 1. The instructions for installing the kit are the same for all systems. 1. Relieve the pressure. 2. Replace the plug (B) in the bottom of the manifold (A) with the elbow (1). See Fig Assemble the long nipple (2), the air regulator and gauge (3,4), and the nipple (9). Screw this assemble in to the elbow (1). See Fig. 1. Be sure the short air hose (C) goes over the long nipple (2). See Fig A 4. Disconnect the fluid hose (G) from the nipple (F). See Fig B 5. Remove the gauge (D) from the fluid regulator. Install a ball valve (8) and a bushing (7). See Fig. 2. Fig Remove the old nipple (F) from the fluid regulator (E). Assemble the new nipple (5), a tee (6), a ball valve (8) and a bushing (7). Screw this assembly into the fluid regulator (E). Install the original gauge (D) in the tee (6). See Fig. 2. D E F 7 8 E D C G Fig. 2

5 Setup II. Connect the hoses and the gun to the system. 1. Connect the gun to the air and fluid hoses as instructed in your spray system instruction manual. 2. Connect the hoses to the system by matching the letters at the ends of the hoses to the corresponding letters at the air and fluid outlets. See Fig. 3. NOTE: The reference letters A and C are fluid hoses. The reference letters B and D are air hoses. NOTE: All air hoses have 1/4 18 npsm(f) fittings. All fluid hoses have 3/8 18 npsm fittings. The electrostatic gun and air hose have special left hand threads. 3. Verify that all fittings throughout the system are tightened securely. III. Ground the spray system. Refer to your spray system instruction manual to ensure that the system is electrically grounded. A A B B C C D D Fig. 3

6 Operation I. Pressure relief procedure. The system remains pressurized until the pressure is relieved manually. To reduce the risk of a serious injury from pressurized fluid, accidental spray from the gun, or splashing of any fluid, follow the pressure relief procedure at these times: WARNING You are instructed to relieve the pressure. You stop spraying. You check or service any system equipment. You install, clean or change the spray nozzles. 1. Be sure the air regulator for the pump is still open. 2. Turn off the ES On/Off valve lever, if you are using an electrostatic spray gun. 3. Trigger the spray gun to relieve the pressure. 4. Open the fluid recirculating valve, if you have a pail mounted system. II. Prime the system. 1. Follow the priming procedure given in the spray system instruction manual. 2. After the first gun and hose are primed, decrease the air pressure for the pump to 20 to 30 psi (1.4 to 2.1 bar). 3. Repeat the priming procedure for the second gun and hose. III. Set the fluid and air pressure. 1. Be sure the air regulators to both guns are closed. 2. Set the fluid and air pressure to the first gun as instructed in your spray package manual. 3. Repeat the procedure for the second gun, but this time use the new air regulator (3). 4. Simultaneously test the spray pattern again for both guns. Make any final adjustment that may be needed. IV. How to flush the system. 1. Follow the flushing procedure in your spray system instruction manual, using only one gun. Stop when you reach the step that instructs you to trigger the gun and run the pump until air comes from the gun. 2. Set the first gun aside. 3. Flush the second gun, starting at the step that instructs you to hold the gun against a grounded, metal waste pail. 4. When both guns are flushed, follow the step that instructs you to hold the gun against a grounded, metal waste pail. 5. Relieve the pressure.

7 Parts b or 12b 11a 12a Part No This kit includes items 1 to 11. Part No This kit includes items 1 to 10, and 12. Ref No. Part No. Description Qty ELBOW, 3/8 18 npt (m) x 1/4 18 npt(f) NIPPLE, 1/4 18 npt AIR REGULATOR, 1/4 18 npt(f) AIR PRESSURE GAUGE NIPPLE, 1/4 18 npt TEE, 1/4 npt(f) BUSHING, 1/4 18 npt(f) x 3/8 18 npt(m) BALL VALVE, 1/4 18 npt(mbe) NIPPLE, 1/ special thread x 1/4 18 npt SEALANT HOSE KIT Includes items 11a to 11c. 1 Ref No. Part No. Description Qty 11a AIR HOSE, 3/16 inch ID, 25 feet (7.6 meter) long 1 11b FLUID HOSE, 3/8 npsm (fbe), 1/4 inch ID X 26 feet (6.3 mm ID x 7.90 m) 1 11c STRAP ELECTROSTATIC HOSE KIT Includes items 12a to 12c 1 12a AIR HOSE, 3/16 inch ID, 25 feet (7.6 meter) long, special couplings, ground wire 1 12b FLUID HOSE, 3/8 npsm (fbe), 1/4 inch ID X 26 feet (6.3 mm ID x 7.9 m) 1 12c STRAP 1

8 Technical Data Fluid fittings /316 stainless steel Fluid hose nylon NOTE: All 304, 316 and 17 4 ph SST are electropolished and/or passivated. The Graco Warranty and Disclaimers WARRANTY Graco warrants all equipment manufactured by it and bearing its name to be free from defects in fluid and workmanship on the date of sale by an authorized Graco distributor to the first purchaser for use. As purchaser s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco s written recommendations. This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equipment or fluids not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or fluids not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the first purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in fluid or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation. DISCLAIMERS AND LIMITATIONS The terms of this warranty constitute purchaser s sole and exclusive remedy and are in lieu of any other warranties (express or implied), including warranty of merchantability or warranty of fitness for a particular purpose, and of any non contractual liabilities, including product liabilities, based on negligence or strict liability. Every form of liability for direct, special or consequential damages or loss is expressly excluded and denied. In no case shall Graco s liability exceed the amount of the purchase price. Any action for breach of warranty must be brought within two (2) years of the date of sale. EQUIPMENT NOT COVERED BY GRACO WARRANTY Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose, with respect to accessories, equipment, fluids, or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: Toll Free Graco Phone Numbers FOR TECHNICAL ASSISTANCE, service repair information or assistance regarding the application of Graco equipment: Toll Free Sales Offices: Atlanta, Chicago, Dallas, Detroit, Los Angeles, Mt. Arlington (N.J.) Foreign Offices: Canada, England, Korea, Switzerland, France, Germany, Hong Kong, Japan GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN PRINTED IN U.S.A /94

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