Electrical Schematic and Pneumatic Wiring Diagrams

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1 THE EASTMAN Raptor Electrical Schematic and Pneumatic Wiring Diagrams Technical Support: Please read completely before attempting to operate your new RAPTOR. ELECTRICAL HAZARD Electrical connections and servicing to this equipment should be made by a qualified electrician who is familiar with applicable codes and regulations. Disconnect this equipment from electrical power source before proceeding with any disassembly for 779 Washington St., Buffalo, N.Y U.S.A. (716) Fax (716) or (716) Manufacturers of Cloth Cutting and Cloth Spreading Machines

2 Table of Contents Safety Information...3 General Safety Precautions...3 Safety and Indemnification...3 Raptor Label Locations... Raptor Gantry Label Locations...5 Wiring for Motor and Amps- (1 of 19)...7 Wiring for Motor and Amps- ( of 19)...9 Wiring for Motor and Amps- (3 of 19)...11 Wiring for Motor and Amps- ( of 19)...13 Control Wiring - Raptor- (5 of 19)...15 Control Wiring - Raptor- (6 of 19)...17 Control Wiring - Raptor- (7 of 19)...19 Control Wiring - Raptor- (8 of 19)...1 Control Wiring - Raptor- (9 of 19)...3 Control Wiring - Raptor- (10 of 19)...5 Control Wiring - Raptor- (11 of 19)...7 Control Wiring - Raptor- (1 of 19)...9 Control Wiring - Raptor- (13 of 19)...31 Control Wiring - Raptor- (1 of 19)...33 X and Y Limit Switches- (15 of 19)...35 Tool Head Position - Raptor- (16 of 19)...37 Intellicut - Raptor- (17 of 19)...39 Stack Light - Raptor- (18 of 19) UIT/POE Schematic - Raptor- (19 of 19)...3 Pneumatic Diagram - Raptor Blue Print No (1 of 1)...5 Raptor Cabling Layout (1 of 1)...7 TECHNICAL DATA...8 IMPORTANT The purchaser must instruct all operators on the proper use of this equipment. All standard industrial safety measures and equipment should be provided to protect the operator. Operators must be cautioned that improper or careless use of this equipment may cause personal injury. If you do not have qualified operators to instruct new persons, contact your EASTMAN sales representative or EASTMAN factory direct. Electrical connections and servicing to this equipment should be made by a qualified electrician who is familiar with applicable codes and regulations. Disconnect this equipment from electrical power source before proceeding with any disassembly for adjustment or repair.

3 Safety Information Throughout this manual, safety information is presented by the use of the terms WARNING, CAUTION, ELECTRI- CAL HAZARD, and NOTE. These terms have the follow- WARNING A warning contains critical information regarding potential safety hazards that can occur during proper use or misuse of the machine. Failure to follow these procedures may result in serious personal injury to the user. CAUTION A caution contains instructions for the use or maintenance of the machine. Failure to follow these procedures may result in damage to the machine. Safety and Indemnification During the life of the machine, the purchaser agrees to provide to all machine users (including its own employees and independent contractors) all relevant safety information, including warning labels and instruction manuals. The purchaser also agrees to maintain the safety features and working condition of the machine, and to adequately train all users in the safe use and maintenance of the machine. The purchaser agrees to defend, protect, indemnify, and hold Machine Company and its subsidiaries harmless from and against all claims, losses, expenses, damages, and liabilities to the extent that they have been caused by the purchaser s failure to comply with the terms and instructions of this manual. ELECTRICAL HAZARD An electrical hazard calls attention to a procedure, practice, or the like, which, if not correctly performed or adhered to, could result in personal injury. Do not proceed beyond an Electrical Hazard. General Safety Precautions WARNING This machine is equipped with very sharp and dangerous tools. Keep hands, arms, and hair away from the cutting area and drive system at all times. Safety gloves, glasses, and appropriate clothing may prevent serious personal injuries. Disconnect the power supply to the machine when it is not in use or during routine maintenance, including cleaning and lubrication. Do not modify this machine or disable safety features. Unauthorized modification may result in serious personal injuries to the user. Electrical connections to this machine must be made by a qualified electrician familiar with applicable codes and regulations. Safety labels must be kept clean and legible at all times. Call the Machine factory to order replacement labels. The purchaser must instruct all operators in the proper use of the machine according to the instructions in this manual. This training must include instruction on the potential safety hazards arising from the use or misuse of the machine. In addition to such training, the purchaser should provide written work instructions as necessary to ensure correct use of the machine for specific cutting and spreading applications. 3

4 Raptor Label Locations ITEM PART NO DESCRIPTION QTY. Decal, Large 3 Decal, Medium Decal, Gaurd Removal Large Decal, Entanglement Hazard Decal, Hazard Voltage 3 Decal, Moving Parts Decal Sheet, Plastic Overlay

5 Raptor Gantry Label Locations ITEM PART NO. DESCRIPTION QTY Decal, Small Decal, Raptor Logo (Blue) Decal, Guard Removal Med Decal, Hazard Voltage Decal, Pinch Point Decal, Blade Hazard Decal, Guard Removal Sm. 5

6 Wiring for Motor and Amps (1 of 19) 7

7 Wiring for Motor and Amps ( of 19) 9

8 Wiring for Motor and Amps (3 of 19) 11

9 Wiring for Motor and Amps ( of 19) 13

10 Control Wiring - Raptor (5 of 19) 15

11 Control Wiring - Raptor (6 of 19) 17

12 Control Wiring - Raptor (7 of 19) 19

13 Control Wiring - Raptor (8 of 19) 1

14 Control Wiring - Raptor (9 of 19) 3

15 Control Wiring - Raptor (10 of 19) 5

16 Control Wiring - Raptor (11 of 19) 7

17 Control Wiring - Raptor (1 of 19) 9

18 Control Wiring - Raptor (13 of 19) 31

19 Control Wiring - Raptor (1 of 19) 33

20 X and Y Limit Switches (15 of 19) 35

21 Tool Head Position - Raptor (16 of 19) 37

22 Intellicut - Raptor (17 of 19) 39

23 Stack Light - Raptor (18 of 19) 1

24 UIT/POE Schematic - Raptor (19 of 19) 3

25 3 1 Ø10mm Ø1mm Ø1mm MAX 10 PSI CLEAN, MOISTURE / OIL FREE - MAIN LINE DROP - MIN.Ø10 MM INSIDE VALVE 5PORTS,POS, P/N BLASTGATE CYLINDER P/N VALVE STACK V- GANTRY TUBE CLOSED B A OPEN RESEALER REGULATOR SUPPLY LINE Ø3/8"LINE Ø3/8"LINE VALVE 5PORTS,3POS, CTR EXHAUST AIR PILOT OPERATED, P/N A B PILOT PILOT V8- V VALVE 5PORTS,POS, AIR PILOT OPERATED, P/N A B Ømm PE X 1P EX VALVE 5PORTS,3POS, CTR CLOSED P/N P BLASTGATE REGULATOR SUPPLY LINE SUP 1 PRESSURE REGULATOR ANALOG -0 ma P/N VALVE 5PORTS,POS P/N BREATHER VENT P/N EXH OUT VALVE 5PORTS,POS P/N LOCKOUT/WATER SEPARATOR/PRESSURE REGULATOR P/N VALVE 5PORTS,POS P/N VALVE STACK ASSY P/N SUPPLY SPACER P/N VALVE 5PORTS,POS P/N SUPPLY SPACER P/N VALVE 5PORTS,POS P/N SUPPLY SPACER P/N VALVE 5PORTS,POS P/N VALVE 5PORTS,3POS, CTR EXHAUST P/N TOOLHEAD RAPTOR VALVE TERMINAL ASSY REF P/N SUPPLY SPACER P/N VALVE 5PORTS,POS P/N EX 1P 1P 1P 1P BALANCE PRESSURE REGULATOR P/N UP DOWN BALANCE PRESSURE REGULATOR P/N UP DOWN NON-OPERATOR OPERATOR SIDE RESEALER SIDE RESEALER CYLINDER CYLINDER P/N P/N DRILL MOTOR#1 0 CFM AT 100 PSI P/N DRILL MOTOR# 0 CFM AT 100 PSI P/N PILOT V3- Ø3/8"LINE 15 CFM AT 100 PSI CHILLER GUN P/N KNIFE UP/DOWN S1- P/N S1-1 V1 VALVE FLOW CTRL 6MM IN-LINE DOWN P/N UP S-1 P/N S- - SHARPENER OUT/IN V OUT IN Ømm Ømm P/N PRESSURE SWITCH, NO TO SHARPENER ELECTRIC MOTOR Ømm VALVE FLOW CTRL MM IN-LINE P/N V3 - CHILLER Ømm PILOT V3- VALVE FLOW CTRL 6MM IN-LINE P/N RESEALER CYLINDERS V- V - RESEALER S5-1 S5- P/N DRILL #1 UP/DOWN V5 DOWN UP S6- P/N S6-1 V6 - DRILL # UP/DOWN DOWN UP S7- S7-1 V7 - DRAG KNIFE UP/DOWN DOWN UP - DRILL # - DRILL #1 V8 Ømm Ømm DRILL MOTOR -- PILOT V8- V8- DRILL MOTOR -1- PILOT V9 - PRESSER FOOT Ømm PNEUMATIC ROTARY UNION P/N Pneumatic Diagram - Raptor Blue Print No (1 of 1) 5

26 M TAKEOFF M RESEALER GANTRY GANTRY SIDE M RESEALER GANTRY TAKEOFF SIDE X MOTOR M M M X1 MOTOR "Y"E-CHAIN Y MOTOR THETA KNIFE KNIFE THETA M M "X"E-CHAIN ELECTRONIC CABINET KNIFE THETA X Y X KNIFE THETA X Y X1 A K D A K D A K D A K D A K D M TAKEOFF A K D A K D BRISTLE CONVEYOR Raptor Cabling Layout (1 of 1) 7

27 TECHNICAL DATA Raptor Patent Pending Raptor Maximum Gantry Speed... 0 in/sec (10 cm/sec) Maximum Conveyor Speed.. 8 in/sec (0 cm/sec) Cut Accuracy * / in (0.05 cm) Gantry Weight lbs (118 kg) Machine Voltage... 08/0/380/00/15/0/575 VAC, 3 Phase... 50/60 Hz Blower Operating Voltage.. 0/0 VAC, 3 Phase, 60Hz Minimum Operating Pressure 75 psi Volume of Air Service. 30 SCFM * Relative to type and quality of fabric, cutting speed, pulling mode operational settings. * Conveyor pull accuracy to +/- 1/16" (+/- 1.6 mm) Machine Size Long Machine Size Wide Working Width Table Width (including Rack and Rail) Overall Machine Width Cutting Window Width Cutting Window Length Operational Cutting Height Reciprocation Speed RPM 8" 579cm 110" 79cm 79" 00cm 96" cm 11" 8cm 79" 00cm 98" 9cm cm 6000 RPM Limited Warranty. warrants to the buyer that the Raptor shall be free from defects in materials or workmanship for a period of 180 days commencing on the date of invoice. Any goods or parts claimed by the buyer to be defective must be returned to, freight charges prepaid, within the 180-day warranty period. If determines that the goods or parts are defective in materials or workmanship, s sole obligation under this warranty shall be, at s sole option, to repair or replace the defective goods or parts or to provide the buyer a credit equal to the portion of the purchase price allocable to the defective goods or parts. This warranty shall not apply if defects are caused by product misuse or neglect, if the machine has been altered or modified by the buyer, or if other than genuine belts, emery wheels, knives or parts are used in the machine. THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO THIS PURCHASE. SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Limitation of Liability. s liability to the buyer, and the buyer s remedies from, whether in contract, negligence, tort, under any warranty or otherwise, shall be limited to the remedies provided in the foregoing Limited Warranty. In no event shall have any responsibility or liability to the buyer for (a) any special, indirect, incidental, or consequential damages, including, but not limited to, loss of use, revenue, or profit, even if has been advised of the possibility of such damages, or (b) any claim against the buyer by any third party. The price stated for the product sold is a consideration for limiting s liability. 779 Washington St., Buffalo, N.Y U.S.A. (716) Fax (716) or (716) Manufacturers of Cloth Cutting and Cloth Spreading Machines 01 Machine Company Printed in U.S.A. 9/01

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