Illustrated Parts List for VMAC System V Ford F250-F350 Triton 5.4 L 3-valve (with 3 bolt crank pulley)

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Eric Nathaniel Boyd
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1 Illustrated Parts List for VMAC System V Ford F250-F350 Triton 5.4 L 3-valve (with 3 bolt crank pulley) System V Ford F250-F350 Triton 5.4 L 3-valve (with center bolt crank pulley) 1 - Kit Pack List A - Fastener Pack, , V B - Fastener Pack, , V Compressor Assembly, P Compressor Sub Components, P Inlet Valve Sub Components, Main Bracket Assembly, VR70 Tank, Cooler Assembly, NOTE: Drawings are not to scale. Document Changes and Revisions Version Revision Details Revised by/date Approved by/date Implemented H ECN SL 07 Dec 2009 NC 8 Dec Dec 2009 J ECN SL 15 Dec 2009 NC 16 Dec Dec 2009 K ECN SAR 23 Nov 2010 NC 24 Nov Nov 2010 L ECN SAR 13 Nov 2012 MH 16 Nov Nov 2012 Fax: Page 1 of 19

2 1 - Kit Pack List Item # Part# Qty Description BELT, HOSE, COOLANT 1" X 77" HOSE, CRIMPED, 1/2" X 45" HOSE, CRIMPED, 1/2" X 83" HOSE, CRIMPED, 3/4" X 81" 6A PULLEY, CRANK, V900092, 3 BOLT 6B PULLEY, CRANK, V900102, CENTER BOLT MANUAL, OWNERS GENERIC, VR70 & MANUAL, INSTALLATION ILLUSTRATED PARTS LIST CLAMP, MOUNTING BRACKET C, VR CONTROL BOX, REMOTE OPTION INTERFACE CABLE, TC, VR, FORD 14A FAST PACK, V B FAST PACK, V SYSTEM OPERATION INSTRUCTION AND ID ASSEMBLY, COOLER BRACKET, IDLER, ASSEMBLY TANK, VR70 DRESSED INT OIL FILTER 19 A OIL, VR, 1L, HIGH PERFORMANCE 20 A OIL, VR, 4L, HIGH PERFORMANCE 21 P COMPRESSOR ASSEMBLY Page 2 of 19 Fax:

3 3 TANK TO COOLER COOLER TO COMPRESSOR B el t xxx X xx x xxxxxxxx COMPRESSOR TO TANK SubAsembliesFastenerPacksKitPackListClutchxCompresorAsemblyTemperatureProbexInletValveSubComponentsxCompresorSubComponentsx YearxColerAsemblyxColerAsemblyx SubAsembliesVR70TankxAdaptorPacksAdaptorKitFil PlugxSubAsemblies FilterKitAsemblyxRegulatorValvexMainBracketAsemblyxTankMountStrapAsemblyxAdaptorKit205Model Page7Page1Page8Page9Page10Page14Page13Page12Page16Page17Page15 Page1Page1Page3Page5Page4Page6 2 6A 6B X Figure 1 - Kit Pack List Fax: Page 3 of 19

4 2A - Fastener Pack, , V FAST PACK, PULLEY BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ FAST PACK, MAIN BRACKET BOLT, HHCS G10.9, M10 X 1.5 X BOLT, SHCS, M8 X 1.25 X BOLT, SHCS, M16 X 2 X 70, G WASHER, ALLOY PL SAE, 3/ WASHER, SAE, 5/ FAST PACK, TANK SPACER FAST PACK, HOSE TUBE, CONNECTOR, CLAMP, HOSE, HS CLAMP, HOSE, HS CONNECTOR, 1" X 1" OD POLY INSERT MODIFIED HOSE, COOLANT 1 MOULDED MODIFIED HOSE, COOLANT 1 MOULDED FAST PACK, WIRING LOOM LOOM, SPLIT PLASTIC, 1/2 X TIE, NYLON, MD FAST PACK, FAN SPACER, FAN FAST PACK, COOLANT BOTTLE BRACKET ASSEMBLY BRACKET, PS HOSE SCREW, TAP AND DRILL, 14-3/ BOLT, HHCS NC G8 PL, 1/4 X 3/ NUT, NYLOC NC, 1/ EXTRUDED U-NUT M8 x CLAMP, CRI, 1-1/ FAST PACK TEFLON HOSE TUBE, TEFLON, PTFE,1/4"OD X 3/16"ID TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" Page 4 of 19 Fax:

5 X 2.2 3X X 2.5 3X X 4.2 9X 4.3 2X 4.4 2X X Figure 2A Fastener Packs V Fax: Page 5 of 19

6 2A - Fastener Packs V (cont.) FAST PACK, MOUNT, VR70 TANK BRACKET, TANK MOUNT BAR CLIP, TANK MOUNT BOLT, J PL 3/8-16 X 5" BOLT, HHCS NC G8 PL, 5/16 X 1/ BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN NUT, FLANGE LOCK NC GR5, 3/ WASHER, SPLIT LOCK, 3/ WASHER, SAE, 5/ FAST PACK, UPPER RAD HOSE BRACKET, UPPER RAD TUBE, UPPER RAD CLAMP, HOSE, HS CLAMP, STRAP 2 3/ BOLT, HHCS, FL, M6 X 1.0 X NUT, NYLOCK, M X X 9.2 2X 9.3 4X 9.4 2X 9.5 2X 9.1 2X 9.6 2X 9.7 4X 9.8 Figure 2A (cont.) Fastener Packs V Page 6 of 19 Fax:

7 2A - Fastener Packs V (cont.) 10 4X Figure 2A (cont.) Fastener Packs V Fax: Page 7 of 19

8 2B - Fastener Pack, , V FAST PACK, PULLEY BOLT, HHCS M12 X 1.5 X 60 GR 10.9 NF FAST PACK, MAIN BRACKET BOLT, HHCS G10.9, M10 X 1.5 X BOLT, SHCS, M8 X 1.25 X BOLT, SHCS, M16 X 2 X 70, G WASHER, ALLOY PL SAE, 3/ WASHER, SAE, 5/ FAST PACK, TANK SPACER FAST PACK, HOSE TUBE, CONNECTOR, CLAMP, HOSE, HS CLAMP, HOSE, HS CONNECTOR, 1" X 1" OD POLY INSERT MODIFIED HOSE, COOLANT 1 MOULDED MODIFIED HOSE, COOLANT 1 MOULDED FAST PACK, WIRING LOOM LOOM, SPLIT PLASTIC, 1/2 X TIE, NYLON, MD FAST PACK, FAN SPACER, FAN FAST PACK, COOLANT BOTTLE BRACKET ASSEMBLY BRACKET, PS HOSE SCREW, TAP AND DRILL, 14-3/ BOLT, HHCS NC G8 PL, 1/4 X 3/ NUT, NYLOC NC, 1/ EXTRUDED U-NUT M8 x CLAMP, CRI, 1-1/ FASTENER PACK TEFLON HOSE TUBE, TEFLON, PTFE,1/4"OD X 3/16"ID TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" Page 8 of 19 Fax:

9 X 2.2 2X X X 4.2 9X 4.3 2X X Figure 2B Fastener Packs V Fax: Page 9 of 19

10 2B - Fastener Packs V (cont.) FAST PACK, MOUNT, VR70 TANK BRACKET, TANK MOUNT BAR CLIP, TANK MOUNT BOLT, J PL 3/8-16 X 5" BOLT, HHCS NC G8 PL, 5/16 X 1/ BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN NUT, FLANGE LOCK NC GR5, 3/ WASHER, SPLIT LOCK, 3/ WASHER, SAE, 5/ FAST PACK, UPPER RAD HOSE BRACKET, UPPER RAD TUBE, UPPER RAD CLAMP, HOSE, HS CLAMP, STRAP 2 3/ BOLT, HHCS, FL, M6 X 1.0 X NUT, NYLOCK, M X X 9.2 2X 9.3 4X 9.4 2X 9.5 2X 9.1 2X 9.6 2X 9.7 4X 9.8 Figure 2B (cont.) Fastener Packs V Page 10 of 19 Fax:

11 2B - Fastener Packs V (cont.) 10 4X Figure 2B (cont.) Fastener Packs V Compressor Assembly, P STUD, M8 X 1.25 X BOLT, SHCS, M8 X 1.25 X BOLT, SHCS, M8 X 1.25 X NUT, W/DBL SER WASHER, M8 X ADAPTOR, INLET VALVE MOUNT SENSOR, PRESSURE PIPE FTG, PLUG SKT HEAD, 1/ ELBOW, STEEL JIC/O-RING, 1/2 3/ ELBOW, BRASS NPT-POLY, 1/8-1/4" O-RING, VITON, 3 1/8 ID X 1/ O-RING, VITON, #8 ORB INLET VALVE, BASIC INTEGRATED REG. 13 P ASSEMBLY, COMPRESSOR TEE STREET, EXTRUDED, 1/ ELBOW, 90, BRASS NPT-POLY, 1/8 3/ CONNECTOR, STEEL, 14 ORB - 12 JIC V Fax: Page 11 of 19

12 2X 2 2X X X 1 4 3X Figure 3 Compressor Assembly Page 12 of 19 Fax:

13 4 - Compressor Sub Components, P TEMPERATURE PROBE 2 P CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 4 Compressor Sub Components Fax: Page 13 of 19

14 5 - Inlet Valve Sub Components, SCREW, BUTTON HEAD, X 3/ ROD, THREADED, 1/4 X NUT, NYLOCK NC, 1/ NUT, HEX NC PL, 1/4, GR WASHER, FLAT SAE, 1/ PLATE, INNER FILTER, VERTICAL ELEMENT, FILTER, PAPER KIT, REGULATOR COVER, AIR FILTER, PLASTIC PLUG O-RING, VITON, 2 3/8 ID X 3/ O-RING, VITON, 1 7/8 ID X 3/ O-RING, VITON, 2 9/16 ID X 3/ X Shown for reference only 11 8 Shown for reference only Figure 5 Inlet Valve Sub Components Page 14 of 19 Fax:

15 6 - Main Bracket Assembly, BRACKET, MAIN BRACKET IDLER, SERP, BACK,FLANGE,90MM STEEL SPACER, IDLER - BOLT BOLT, HHCS NC G8 FL, 1/2 X 1 1/ BOLT, HHCS G10.9, M10 X 1.5 X BOLT, MODIFIED. HHCS NC G8 PL WASHER, ALLOY PL SAE, 3/ TENSIONER, MODIFIED X 6 3X 8 3X 5 3X 3 4 3X 2 Figure 6 Main Bracket Assembly Fax: Page 15 of 19

16 7 - VR70 Tank, BOLT, HHCS NC G5 FL LK, 3/8 X BOLT, HHCS NC G8 FL LK PL,1/4 X 1/ COVER, SIGHT GLASS SEAL, TANK REAR CAP THIMBLE, SCREEN CONNECTOR, STEEL NPT-JIC, 3/4-3/ NIPPLE, STEEL STR THRD, 3/ PLUG, STEEL, #5 ORB, HEX ELBOW, BRASS NPT-POLY, 1/8-1/ CONNECTOR, BRASS NPT-SAE, 3/8-1/ ELBOW,90, BRASS NPT-POLY, 1/8-3/ ADAPTER, BRASS, 1/8-1/8 NPT 13 A ELEMENT, SEP, COALESCING O-RING, VITON, 4 3/4 ID X 1/ SPRING, COMPRESSION, FL 1.5",OD OIL FILTER, VR SHORT ASSEMBLY, BLOWDOWN CAP VALVE, SAFETY, 3/8, 200 PSI MUFFLER, SINTERED EXHAUST, 1/8" TANK, OIL SEPARATOR 19 A SIGHT GLASS ASSEMBLY Page 16 of 19 Fax:

17 Figure 7 - VR70 Tank Fax: Page 17 of 19

18 8 - Cooler Assembly, DRILLED PLATE BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ COOLER WELDMENT 4X 2 4X 2X Figure 8 - Cooler Assembly Page 18 of 19 Fax:

19 Fax: Page 19 of 19

Illustrated Parts List for VMAC System V900081

Illustrated Parts List for VMAC System V900081 007-005 Ford F50-F550 Super Duty Triton 6.8L V10 1 - Kit Pack List... - Fastener Pack, 380055... 4 3 - Compressor Assembly, P10108... 6 4 - Compressor Sub