9MPE-DJ-CL20 Powder Feeder HVOF Spraying. Parts List PL EN 06

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1 HVOF Spraying Parts List PL EN 06 Oerlikon Metco - October 2015

2 Oerlikon Metco (US) Inc Prospect Avenue Westbury NY Spare Parts Categories C = Consumable Parts Parts subjected to major wear during normal operation. These parts require replacement on a regular basis. Recommended in order to avoid downtimes. W = Wear Parts Parts used for maintenance service. These parts are likely and expected to wear out during the life of the product. Wear parts are not subject to warranty. K = Critical Parts Parts recommended in order to guarantee maximum availability of component. This prevents downtime caused by delay in procurement. i Warranty Disclaimer Installing non-oerlikon Metco spare parts on Oerlikon Metco equipment voids the product warranty.

3 1 List of Recommended Spare Parts, 9MPE-DJ-CL mpe-dj-cl20_spares No. Description Qty. Cat Catalog No. Order No. 18 Filter Element 5 C 6MP Bulb, 24 volt 6 K PKG Fuse, 4A, 250VAC, Glass, 5 mm x 20 2 K 6CE E Pick-Up Shaft 1 C DJP Turbine Vibrator Assembly 1 K 9MP Pinch Valve Assembly 1 W 9MP Powder Feed Hose, Orange, 2.74 m (9 ) 1 K 4MP Powderlube 1 C P Tubing Sales Package, 3.5 m (12 ) 1 K 9MPDJ Spare Seal Package 1 W 9MP PL EN 06 3

4 2 Parts List for 9MPE-DJ-CL20 Powder Feeder 9MPE-DJ-CL20 Powder Feeder 9MPE-DJ-CL MPE-DJ-CL20 Powder Feeder (5.5 L Hopper) 9MPE-DJ-CL20(5.5L) Cabinet and Hopper Carriage mpe-dj-cl20_cabinet 4 PL EN 06

5 1 Hopper Assembly (See Hopper Assembly on page 14.) 1 9MP Ball Bearing 3 RG Detent Button 2 9MP Spring Plunger 1 9MP Guide Wheel 2 9MP Bulkhead Fitting 1 9MP O-Ring, X Polyurethane (pkg. 2) 2 6MP Multitube Socket 1 9MP Socket Terminal 4 ATC Plug Terminal 1 ATC O-Ring, X Ethylene (pkg. 5) 1 DJP Filter Assembly (See Filter Assemblies on page 7.) 1 13 Filter Assembly (See Filter Assemblies on page 7.) 2 14 Truck Assembly (includes item 15) 1 9MP Swivel Caster (1) 4 9MP DH 9MP KPL (KD485) Interface Assembly (programmed) Filter 2 6MP Filter Element 2 6MP Dump Valve (See Dump Valve Assembly on page 6.) 1 20 Vibration Isolation Pad 1 9MP Load Cell 1 9MP Cabinet Door 1 9MP Original casters are welded to truck. Remove and replace wheel and axial only. 2.2 Tube Fittings Some of the tube fittings below are used throughout the 9MPE-DJ-CL20. They are not indexed or identified in the parts list. Use the descriptions below to identify them for replacement tube_fittings No. Description Catalog No. Order No. 23 Elbow, 1/4 Tube X 1/4 NPTM 9MPDJ Elbow, 1/4 Tube X 1/8 NPTM 9MPDJ Tube Fitting, 1/4 Tube X 1/8 NPTM PPC Tube Fitting, 1/4 Tube X 1/4 NPTM 9MP Elbow, 3/8 Tube X 1/4 NPTM 9MP Elbow Wye, 1/4 Tube X 1/8 NPTM 9MP Elbow Wye, 1/4 Tube X 1/4 NPTM 9MP Tube Fitting, 1/2 Tube X 1/2 NPTM PPC PL EN 06 5

6 2.2.1 Dump Valve Assembly FRONT VIEW FRONT mp-dj_G49337-O 19 Dump Valve (includes item 31) 1 9MP Dump Valve Service Kit 1 9MP Nipple 1 3M Nipple 1 4MP Street Elbow 1 6A Restrictor 1 DJP Bushing 1 DJP Coupling 1 DJ Gasket (pkg. 10) 2 DJP Duckbill Check Valve Assembly 1 9MP Tee Fitting 1 DJP Hose Fitting 2 DJP PL EN 06

7 2.2.2 Filter Assemblies FRONT VIEW FRONT mp-dj_filter_assy 12 Filter Assembly (with Bleed Plug) 1 (1) 13 Filter Assembly (without Bleed Plug) 2 (1) 17 Filter 1 (2) 6MP Filter Element 1 (2) 6MP Nipple 1 (2) 3M Street Elbow 1 (2) 6A O-ring, x 0.070, Black Viton 1 (2) 3MB (3) Bleed Plug 1 (2) 9MP (3) Street Tee 1 (2) 5C (4) Street Elbow 1 (2) 3M Street Elbow 1 (2) DJP Field-modified units have a third Filter Assembly (item 13) in place of Filter Assembly (item 12). 2. Quantity per Filter Assembly (except where noted). 3. Used on Filter Assembly (item 12) only. 4. Used on Filter Assembly (item 13) only. PL EN 06 7

8 2.3 Upper Panel Assembly oerlikon metco 9MPE-DJ-CL Closed Loop Powder Feed Unit 9mpe-dj-cl20_G57086d 47 Front Panel Assembly (incl. keypad & legends) 1 PKG Display Module 1 9MP Restraining Cable 1 9MP Bulb, 24 volt 6 PKG Restraining Cable 1 9MP PL EN 06

9 2.4 Upper Component Panel Assembly mpe-dj-cl20_G Vibrator Air Pressure Regulator, psig (2EP) 1 9MP Mass Flow Controller, HVOF (1M) 1 9MP Relief Valve Assembly (includes item 55) 1 9MP Relief Valve, 1/8NPT, psig 1 9MP Vibrator Air Pressure Transducer, 0-60 psi (2PT) 1 9MP PL EN 06 9

10 2.5 Upper Bulkhead Component Assembly mpe-dj-cl20_G Mother Board 9MP Feeder 1 9MP Load Cell Board 1 9MP Core Module (CPU) (includes item 60) 1 9MP Compact Flash Card (programmed) 1 9MP Input / Output Board 1 9MP Mini-Module Rack 1 63 AC Output Module (Blk) 4 9MP Watchdog Timer (Blu) 1 9MP AC Input Module (Wht) 5 9MP Ribbon Cable (Parallel Port; older versions only) 1 9MP Ribbon Cable (Serial Port) 1 9MP Ribbon Cable (MB Display) 1 9MP Ribbon Cable (Analog/Digital Output) 1 9MP Ribbon Cable (MB Battery) 1 9MP PL EN 06

11 2.6 Connector Panel Assembly mpe-dj-cl20_ c 71 Bulkhead Fitting 1 4MP Hose Fitting 1 2H Bulkhead Fitting 1 4MP Hose Fitting 1 M Pressure Sensor Switch, PSI (2PS) 1 7MC (1) Fuse, 4A, 250VAC, Glass, 5mm x 20 (1FU, 3FU) 1. For 115V applications, use 6 amp / 120 volt fuse for main power fuse 1FU. 2 6CE Fuse Holder 1 PPC Connector (1RECP) 1 79 Line Filter, 10A RFI VAC (1MPS) 1 PKG PL EN 06 11

12 2.7 Lower Panel Component Assembly mpe-dj_G51203-C 12 PL EN 06

13 36 Bushing 1 DJP Duckbill Check Valve Assembly 2 9MP Hose Fitting 2 DJP Power Supply (1PWR) 1 9MP51176-CC Relay, DPDT, 300 VAC (1CR, 2CR, 3CR) 3 PKG Regulator (1-50 PSIG) 1 9MP Pressure Transducer (1PT) 1 9MP Single-Phase Transformer, V (T2) Transformer, 24 V (T1) 1 PPC Differential Pressure Switch (1PS) 1 9MP Restrictor 1 9MP Regulator, Electro-Pneumatic, 0-15 PSIG (1EP) 1 9MP Restrictor 1 9MP Regulator, Non-Restricting 1 9MP Regulator Pilot 1 9MP Differential Pressure Regulator 1 9MP Street Tee 2 5C Solenoid Valve, 24 VAC (1SOL, 3SOL) 2 PKG Solenoid Valve, 24 VAC (4SOL) 1 PKG Solenoid Valve, 24 VAC (2SOL) 1 PKG PL EN 06 13

14 2.8 Hopper Assembly NOTE: Some items are rotated from their normal positions for illustration NOTE: Open side of Cup Seal oriented downward (2) mp-dj_hopper_assy PL EN 06

15 1 Hopper Assembly 1 9MP Socket Terminal 1 ATC Plug Terminal 4 ATC O-Ring, X Ethylene (pkg. 5) 4 DJP Gasket (pkg. 10) 3 DJP Hopper Cover 1 9MP Handle 1 9MP Screw, X 5/8 2 9MP O-Ring, X Buna-N 2 DJP Hopper Window 1 DJP Cup Packing (pkg. 2) 1 6MP Filter Assembly (includes items ) 1 MVP Duckbill Check Valve Assembly (includes item 105) 9MP Duckbill Check Valve Assembly (includes items 105&106) DJP Duckbill Check Valve (not shown) 9MP Duckbill Check Valve (not shown; includes insert) DJP Short Coupling (not shown) 1 DJ Nut, 1/ MP Filter (pkg. 3; incl. item 38) 1 DJP Plug (pkg. 4) 4 9MP Screw 4 9MPDJ Shoulder Bushing 4 DJP Screw, 8-32 X 1/ Button Slide 4 DJP Hopper Collar 1 MVP O-Ring, X Buna-N 1 DJP Coupling, V-Retainer 1 DJP Hopper Spinning 1 DJP Coupling, V-Retainer 1 DJP O-Ring, X Buna-N 1 DJP Hopper Base Assembly (See Hopper Base Assembly on page 18.) 1 DJP Hopper Outlet Shutoff Valve Assembly (See Hopper Outlet Shutoff Valve Assembly on page 16.) 1 9MP Screw 2 9MPDJ Lock Washer (pkg. 6) 2 6MP O-Ring, 0.301X 0.07 Ethylene 1 4MP Insert 1 DJP E Pick-Up Shaft (includes item 127) 1 DJP Ferrule (pkg. 2) 2 DJP Hex Nut, Stainless Steel 2 DJP Turbine Vibrator Assembly 1 9MP Screw, 1/4-20 X MPDJ Lock Washer (pkg. 4) 1 CU Duckbill Valve Assembly (See Hopper Base Assembly on page 18.) 1 9MP Flanged Insert 1 DJP O-Ring, X Buna-N (pkg. 3) 1 10E Multitube Plug (includes item 136) 1 ATC Multiplug Locking Nut 1 9MP PL EN 06 15

16 2.8.1 Hopper Outlet Shutoff Valve Assembly mp-dj_shutoff_valve 16 PL EN 06

17 121 Hopper Outlet Shutoff Valve Assembly 1 9MP O-Ring, X Polyurethane (pkg. 2) 1 6MP Lock Washer (pkg. 6) 2 6MP Screw 2 9MPDJ Cylinder-Piston Assembly (includes items ) 2 9MP Nut (qty. per assy.) Compression Spring (qty. per assy.) 1 9MP Piston (qty. per assy.) O-Ring, X Buna-N (qty. per assy.; pkg. 6) 1 2M O-Ring, X Buna-N (qty. per assy.) N Cylinder (qty. per assy.) O-Ring, X Buna-N (qty. per assy.) 1 DJP O-Ring, X Black Viton V Pinch Valve Assembly (includes items 148 & 149) 1 9MP O-Ring, X Black Viton 1 3MB O-Ring, X (pkg. 6) 3 7M Outlet Fitting 1 9MP Screw 2 9MPDJ Body 1 9MP Inlet Fitting 1 9MP O-Ring, X Buna-N (pkg. 6) 1 11E PL EN 06 17

18 2.8.2 Hopper Base Assembly NOTE: Open side of Cup Seal oriented inward toward Hopper Base. 9mp-dj_hopper_base 120 Hopper Base Assembly (includes items ) 1 DJP Lock Washer (pkg. 6) 2 6MP Screw 2 9MPDJ O-Ring, X Buna-N 2 CU Drain Plug Housing Cup Packing ID 7/8 1 DJP Drain Plug 1 DJP Drain Plug Nut 1 DJP Retaining Ring DJP Set Screw, ¼ - 20 X 5/8 Hex Socket Head 1 DJP Valve Assembly, Duckbill (includes 154 & ) 1 9MP O-Ring, X Buna-N (pkg. 6) 1 11E Valve Body 1 9MP Insert 1 9MP Duckbill Valve 1 9MP Holder 1 9MP O-Ring, X Buna-N (pkg. 3) 1 K PL EN 06

19 3 Additional Equipment 3.1 Hoses and Cables No. Description Qty. (1) 1. s with no quantity are optional. Carrier Gas Hoses Catalog No. Order No. 167 Carrier Gas Hose 4.6m (15 ) 1 AJ Carrier Gas Hose 9.8m (32 ) 9MP Air Vibrator Hoses 169 Air Vibrator Hose 4.6m (15 ) 1 PB Air Vibrator Hose 9.1m (30 ) 3M Powder Feed Hoses (Powder Feeder to Spray Gun) 171 Orange, 2.74m (9 ) 1 4MP Orange, 4.57m (15 ) DJP Orange, 9.14m (30 ) DJP Orange, 15.15m (50 ) DJ Orange, (Length made to order; max. 30 m (100 )) PFHORGCTO Blue, 2.74m (9 ) DJP Blue, 4.57m (15 ) DJP Blue, 9.14m (30 ) DJP Blue, (Length made to order; max. 30 m (100 )) PFHBLUCTO Strain Relief Hoses (Hopper to Bulkhead Fitting) 180 Braided Hose, 0.46 m (18 ) L, 3.2 mm (1/8 ) ID 1 9MP Braided Hose, Blue, 0.46 m (18 ) L, 2.4 mm (3/32 ) ID DJP Cables 182 AC Input Line Cord Serial Interface Cable (25 ) 9MP Tools and Spares No. Description Qty. (1) Catalog No. Order No. 184 Spanner Wrench 4MP Gas Calibration Adapter 9MP Calibration Weight Set 9MP Service Plug 9MP Powderlube 1 P Tubing Polyurethane, 3.5m (12 ) 9MPDJ Service Plug 9MP PL EN 06 19

No. Description Qty. (1) Catalog No. Order No. 191 Spare Seal Package (contains the following items) 1 9MP84 1001736 7 O-Ring, 0.208 X 0.070 Polyurethane 3 6MP129 1001323 11 O-Ring, 0.170 X 0.

20 No. Description Qty. (1) Catalog No. Order No. 191 Spare Seal Package (contains the following items) 1 9MP O-Ring, X Polyurethane 3 6MP O-Ring, X Ethylene 5 DJP O-Ring, X Buna-N 2 DJP Cup Packing 1 6MP O-Ring, X Buna-N 1 DJP O-Ring, X Buna-N 1 DJP O-Ring, 0.301X 0.07 Ethylene 1 4MP O-Ring, X Buna-N 1 10E O-Ring, X Buna-N 3 2M O-Ring, X Buna-N N O-Ring, X Buna-N 4 DJP O-Ring, X Black Viton V O-Ring, X Black Viton 3 3MB O-Ring, X M O-Ring, X Buna-N 2 11E O-Ring, X Buna-N 2 CU Cup Packing ID 7/8 1 DJP O-RIng, X Buna-N 6 K s with no quantity are optional. 3.3 Accessories (Optional) mpe-dj_options 192 (1) 5.5 Liter Hopper Assembly (Refer to AI ) 9MP-DJ Remote Control PKG MPHE Gun Handle Assembly MPHE Supplied standard with 9MPE-DJ-CL20 Powder Feeder (5.5 L Hopper) ( ). 20 PL EN 06

9MP-DJ Powder Feeder HVOF Spraying. Parts List PL EN 06

9MP-DJ Powder Feeder HVOF Spraying. Parts List PL EN 06 HVOF Spraying Parts List PL 43354 EN 06 Oerlikon Metco - October 2015 Oerlikon Metco (US) Inc. 1101 Prospect Avenue Westbury NY 11590 +1 516 334 1300 +1 516 338 2414 www.oerlikon.com/metco Spare Parts