HD612C PARTS LIST. Gasket Set Buna-N & Iron FKM & Iron PTFE & Iron Neoprene & Iron Ethylene Propylene & Iron
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1 COMPRESSORS CB-9E /01 HD612C PARTS LIST Serial # ID# Gasket Sets and Special Tools Gasket Set Buna-N & Iron FKM & Iron PTFE & Iron Neoprene & Iron Ethylene Propylene & Iron Packing Installation Tool Spanner Wrench, 1/4" Adjustable Wrench for Valve Holdown Screw Tool Kit Bulletins Needed For Complete Parts List This page 9E-192 Crankcase 9F-031 Oil Pump 9G-011 Flywheel 9H-040 Crosshead 9J-092 Packing 9K-070 Cylinder 9L-090 Head 9M-150 Head with Unloaders 9M-160 Notes:
2 COMPRESSORS CB-9F /11 Crankcase Assembly: Models HD601B, HD602C B, HD603C B, HDL602C B, HDL603C B, HDL642C B, HDL643C B, HDS602C B HD612C B, HD613C B, HDL612C B, HDL613C B, HDS612C B ISO1061 Ref Description Qty Part No Ref Description Qty Part No 1 Crankcase Assembly with Oil Filter (std.) Bearing Cover Plate Crankcase Assembly no Oil Filter Oil Seal A Crankcase A Bearing Adjustment Shim Kit Oil Intake Screen Oil Filter Fitting B Oil Filter A Gasket - Oil Screen * C Breather Filter (current) B Gasket - Oil Screen Plug * C1 Breather Filter (Previous Construction) C Gasket - Inspection Plate * Oil Screen Plug D Gasket - Bearing Carrier Assembly* A Oil Pump Kit L Gasket - Oil Pump Cover * Oil Pressure Gauge A O-Ring - Oil Screen * Oil Bayonet Assembly D O-Ring - Oil Bayonet * A Inspection Plate C Capscrew - Hex Hd A Bearing Carrier D Capscrew - Soc Hd A Bearing Cup (Outboard) E Capscrew - Hex Hd B Bearing Cup (Inboard) U Capscrew - Hex Hd Crankshaft Assy (w\ 18A,18B,19,96B) B Elbow A Bearing Cone (Outboard) A Pipe Plug B Bearing Cone (Inboard) A Pipe Plug Orifice B Pipe Plug * Included in Gasket Sets
3 COMPRESSORS CB-9G /08 Oil Pump Detail for Models: HD161C B, HD162C B, HD163C, HDS162C HD172C B, HD173C, HDL172C, HDL173C, HDS172C, HDL342C B, HDL343C B, HD361C B, HD362C B, HD363 B, HDS362C, HDL362C B, HDL363C B, HD372C B, HDL372C B, HD373C, HDL373C B, HDS372C HD601B, HD602C B, HD603C B, HDL602C B, HDL603C B, HDS602C, HDL642C B, HDL643C B, HD612C B, HDL612C B, HD613C B, HDL613C B, HDS612C B HD942B A and HDL942B A Ref Description Qty Part No Ref Description Qty Part No 2B Oil Filter Oil Pump Cover Assembly - For Filter A Oil Pump Kit (w/ 6, 9F, 60L) with 17A, 96B 6 Oil Pump Cone Oil Pump Cover Assembly - w\ 17A, 96B Oil Pressure Gauge A Roll Pin A Oil Pressure Adj. Ball Oil Filter Fitting A Oil Pressure Adj. Spring L Gasket - Oil Pump Cover * F Oil Pump Spring C O-Ring - Adjusting Screw * Oil Pressure Adj. Screw D Capscrew - Soc. Hd A Locknut B Pipe Plug * Included in Gasket Sets ISO1083
4 COMPRESSORS CB-9H /05 Standard Flywheel Assembly: Models HD612C, HD613C Models HDL612C, HDL613C, HDS612C Ref Description Qty Part No 23 Key A Hub Flywheel Assembly A Flywheel Notes: Older units had the flywheel located at the end of the shaft. Older Air-cooled units had a fan fitted to the flywheel.
5 COMPRESSORS CB-9J /03 Crosshead Assembly: HD602C, HDL602C, HDL642C, HD612C, HDL612C Ref Description Qty Part No Ref Description Qty Part No 12B Inspection Plate F Gasket - Crankcase * Connecting Rod Assembly G O-Ring (Buna-N) Std * Connecting Rod Bearing O-Ring (FKM) * Wrist Pin Roller Bearing O-Ring (PTFE) * A Bearing Spacer O-Ring (Neoprene) * Crosshead Assembly O-Ring (Ethylene Propylene) * Wrist Pin B Machine Screw - Inspection Plate Wrist Pin Plug F Capscrew - Hex Hd Crosshead Guide A Connecting Rod Bolt D Hold-down Ring A Connecting Rod Bolt Nut Hold-down Ring TNT A Elbow - Vent E Spacer Ring C Lock Plug * E Gasket - Inspection Plate * Pipe Plug *Included in Gasket Sets ISO1105
6 COMPRESSORS CB-9K /03 Packing Assembly: HD602C, HDL602C, HDL642C, HD612C, HDL612C Ref Description Qty Part No 9B Packing Spring A Retainer Ring B Packing Box TNT C Packing Set S3R Seal A Seal Cup TNT B Seal Cup Cover A O-ring (Buna-N) O-Ring (FKM) * O-Ring (PTFE) * O-Ring (Neoprene) * O-Ring (Ethylene Propylene) * K Capscrew Socket Head L Capscrew Socket Head A Washer - Packing Box Packing Installation Tool * Included in gasket sets. Refer to the Compressor IOM for proper orientation of components.
7 COMPRESSORS CB-9L /08 Cylinder Assembly: HD612C B A, HD613C B ISO1029 Ref Description Qty Part No Ref Description Qty Part No 22B Piston Shim AR K O-Ring (Buna N) Std * Piston Shim AR O-Ring (FKM) * Cylinder O-Ring (PTFE) * Cylinder TNT O-Ring (Neoprene) * Piston O-Ring (Ethylene Propylene) * Piston TNT P O-Ring (Buna N) Std * A Piston O-Ring (FKM) * Piston TNT O-Ring (PTFE) * Expander O-Ring (Neoprene) * A Expander O-Ring (Ethylene Propylene) * Piston Ring - Std R O-Ring (Buna N) Std * Piston Ring - Poly Filled O-Ring (FKM) * A Piston Ring - Std O-Ring (PTFE) * Piston Ring - Poly Filled O-Ring (Neoprene) * J O-Ring (Buna N) Std * O-Ring (Ethylene Propylene) * O-Ring (FKM) * R Capscrew - Hex Hd O-Ring (PTFE) * C Thrust Washer O-Ring (Neoprene) * A Piston Nut O-Ring (Ethylene Propylene) * Piston Nut TNT C Lock Plug * * Included in Gasket Sets 73D Pipe Plug C Tube Elbow C Tube
8 COMPRESSORS CB-9M /11 Head Assembly: HD612C B A, HD613C B ISO1030 OVER...
9 Head Assy.: HD612C B A, HD613C B ISO1030 Ref Description Qty Part No Ref Description Qty Part No 42A Head Q O-Ring (Buna-N) Std * Head TNT O-Ring (FKM) * A Suction Valve Assembly O-Ring (PTFE) * Suction Valve Asembly TNT O-Ring (Neoprene) * Suction Valve Assy, Stainless Steel O-Ring (Ethylene Propylene) * E Suction Valve Assembly S O-Ring (Buna-N) Std * Suction Valve Assembly TNT O-Ring (FKM) * Suction Valve Assy, Stainless Steel O-Ring (PTFE) * Y Valve Repair Kit - For / O-Ring (Neoprene) * Valve Repair Kit - For O-Ring (Ethylene Propylene) * Z Valve Repair Kit - For / T O-Ring (Buna-N) Std * Valve Repair Kit - For O-Ring (FKM) * D Discharge Valve Assembly O-Ring (PTFE) * Discharge Valve Assembly TNT O-Ring (Neoprene) * Discharge Valve Assy, Stainless Steel O-Ring (Ethylene Propylene) * E Discharge Valve Assembly U O-Ring (PTFE) * Discharge Valve Assembly TNT V O-Ring (Buna-N) Std * Discharge Valve Assy, Stainless Steel O-Ring (FKM) * Y Valve Repair Kit - For / O-Ring (PTFE) * Valve Repair Kit - For O-Ring (Neoprene) * Z Valve Repair Kit - For / O-Ring (Ethylene Propylene) * Valve Repair Kit - For H Capscrew - Hex Hd Cage S Capscrew - Hex Hd Cage TNT V Capscrew - Hex Hd A Cage Y Capscrew - Hex Hd Cage TNT B Valve Holddown Screw Valve Cover Plate Valve Holddown Screw TNT Valve Cover Plate TNT E Pipe Plug B Valve Cover Plate Flange-Inlet (2 NPT) Std Valve Cover Plate TNT Flange-Inlet (2 NPT) TNT Valve Cap Flange-Outlet (1.5 NPT) Std Valve Cap TNT Flange-Outlet (1.5 NPT) TNT H Gasket - Valve * Flange (1.25 NPT) P Gasket - Valve * Flange (1.25 NPT) TNT * Included in Gasket Sets 92A Flange, 1 NPT - Intercooler C CB-9M-150 Page 2/2
10 COMPRESSORS CB-9M /06 Head Assembly with Unloaders: HD612C B A, HD613C B ISO1024 Over...
11 Head Assy. with Unloaders: HD612C B A, HD613C B ISO1024 Ref Description Qty Part No Ref Description Qty Part No 9E Unloader Spring T O-Ring (Buna-N) Std * A Head O-Ring (FKM) * Head TNT O-Ring (PTFE) * A Suction Valve Assembly O-Ring (Neoprene) * Suction Valve Assembly TNT O-Ring (Ethylene Propylene) * Suction Valve Assy, Stainless Steel U O-Ring (PTFE) * E Suction Valve Assembly V O-Ring (Buna-N) Std * Suction Valve Assembly TNT O-Ring (FKM) * Suction Valve Assy, Stainless Steel O-Ring (PTFE) * Y Valve Repair Kit - For / O-Ring (Neoprene) * Valve Repair Kit - For O-Ring (Ethylene Propylene) * Z Valve Repair Kit - For / Z O-Ring (Buna-N) Std * Valve Repair Kit - For O-Ring (FKM) * D Discharge Valve Assembly O-Ring (PTFE) * Discharge Valve Assy TNT O-Ring (Neoprene) * Discharge Valve Assy, Stainless Steel O-Ring (Ethylene Propylene) * E Discharge Valve Assembly H Capscrew - Hex Hd Discharge Valve Assembly TNT M Capscrew - Hex Hd Discharge Valve Assy, Stainless Steel S Capscrew - Hex Hd Y Valve Repair Kit - For / V Capscrew - Hex Hd Valve Repair Kit - For Y Capscrew - Hex Hd Z Valve Repair Kit - For / B Valve Holddown Screw Valve Repair Kit - For Valve Holddown Screw TNT Cage E Pipe Plug Cage TNT D Tube Elbow A Cage E Tube Tee Cage TNT D Tube Valve Cover Plate Flange-Inlet (2 NPT) Std Valve Cover Plate TNT Flange-Inlet (2 NPT) TNT B Valve Cover Plate Flange-Outlet (1.5 NPT) Std Valve Cover Plate TNT Flange-Outlet (1.5 NPT) TNT Valve Cap Flange (1.25 NPT) Valve Cap TNT Flange (1.25 NPT) TNT H Gasket - Valve * A Flange, 1 NPT - Intercooler P Gasket - Valve * Actuator Assembly - 1st Stage Q O-Ring (Buna-N) Std * Act Asy - 1st St, for SS Valve O-Ring (FKM) * A Actuator Assembly - 2nd Stage O-Ring (PTFE) * Act Asy - 2nd St, for SS Valve O-Ring (Neoprene) * B Unloader Post w/bolt O-Ring (Ethylene Propylene) * Unloader Post w/bolt 1, for SS Valve S O-Ring (Buna-N) Std * C Unloader Piston O-Ring (FKM) * D Unloader Body O-Ring (PTFE) * E Unloader Plunger O-Ring (Neoprene) * F Unloader Seal O-Ring (Ethylene Propylene) * G Unloader Cap * Included in Gasket Sets 98H Lockwasher (2 piece) Unloader Post with bolt replaces earlier style unloader post with retainer ring. C CB-9M-160 Page 2/2
12 COMPRESSORS CB-9C /01 Suggested Spare Parts for HD612C and HDL612C compressors: Part # Description Qty./ Unit Comm. Qty Gasket Set - Buna-N Gasket Set - PTFE * Gasket Set - FKM * Gasket Set - Neoprene * Gasket Set - Ethylene Propylene * St1 Suction Valve Repair Kit - PEEK St1 Suction Valve Repair Kit - Stainless Steel * St2 Suction Valve Repair Kit - PEEK St2 Suction Valve Repair Kit - Stainless Steel * St1 Discharge Valve Repair Kit - PEEK St1 Discharge Valve Repair Kit - Stainless Steel * St2 Discharge Valve Repair Kit - PEEK St2 Discharge Valve Repair Kit - Stainless Steel * Unloader Seal * St1 Piston Ring - Standard St1 Piston Ring - Poly Filled * St1 Piston Ring Expander St2 Piston Ring - Standard St2 Piston Ring - Poly Filled * St2 Piston Ring Expander Packing Set Packing Installation Tool Oil Filter Wrist Pin Wrist Pin Roller Bearing Conrod Bearing The following parts would normally be required only for major compressor overhaul Inboard Bearing Cone Inboard Bearing Cup Outboard Bearing Cone Outboard Bearing Cup Crosshead Assembly S3R Seal Conrod Assembly Oil Pump Repair Kit Crankshaft Assembly Bearing Adjustment Shim Kit Cylinder (HD612) TNT-12 Treated Cyl. (HD612) * Cylinder (HDL612) TNT-12 Treated Cyl. (HDL612) * * Optional Equipment on New Compressors 1 Spare Qty.
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