CATALOG OF REPLACEMENT PARTS

Transcription

1 CATALOG OF REPLACEMENT PARTS C24GA6 & C24GA10 Gas Convection Steamers C24GA6 ML C24GA10 ML C24GA6 ML C24GA10 ML VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC 3600 NORTH POINT BLVD., BALTIMORE, MD FORM Rev. A (April 2018)

2 F Rev. A (April 2018) VULCAN-HART COMPANY 2018

3 Table of Contents 5 CONTROLS 7 ELECTRICAL COMPONENTS 9 DOOR 11 COMPARTMENT 13 PANELS 15 PLUMBING 17 DRAIN ASSEMBLY (PREVIOUS CONSTRUCTION) 19 DRAIN ASSEMBLY (CURRENT CONSTRUCTION) 23 WATER LEVEL PROBE 25 BURNER ASSEMBLY 27 GAS GENERATOR TANK ASSEMBLY 29 COMPARTMENT VACUUM BREAKER F Rev. A (April 2018)

4 CONTROLS F Rev. A (April 2018) - 4 -

5 ILLUS. PL CONTROLS PART NO. NAME OF PART AMT Plug - Switch Hole Switch - On/Off (Lighted) Gasket - Switch Bezel - Switch Gasket - Bezel Light - Indicating (125 VAC) Gasket - Indicator Light Knob - Timer Shaft - Rotary Seal Overlay - Control (Vulcan) A Kit - Timer (Incls Shaft Seal & Knob) Knob - Timer (ML-52400, ML-52401, ML-52402, & ML-52403) Knob - Timer (Previous Construction) Shaft - Rotary Seal (Previous Construction) NLA - Obsolete--Overlay - Control (Previous Construction) Timer (120 V.) (60 Hz.) (1-Hr.) (Previous Construction) Pilot Light - Red (120 V.) (Previous Construction) Pilot Light - Green (120 V.) (Previous Construction) Light - Indicating Assy. (Incls. Items 6 & 7) F Rev. A (April 2018)

6 ELECTRICAL COMPONENTS F Rev. A (April 2018) - 6 -

7 ILLUS. PL ELECTRICAL COMPONENTS PART NO. NAME OF PART AMT Lid - Control Box Gasket SD Self-Tapping Screw 6-20 x 1/2 Phil. Pan Hd., Type B Cable - Ignitnor W/ Strain Relief Module - Ignition Transformer (120 VAC, 24 V., 40 VA) Terminal - Stationary Male Box - Control Circuit Breaker (3 Amp.) (Machines Built Prior To 3/21/06) Relief - Strain 1/2 NPT Liquid Tight NLA - Obsolete--O-Ring Nut - Speed 3 Type NLA - Obsolete--Lock Nut 1/2 Electrical Plate - Component SC Mach. Screw x 1/2 Phil. Truss Hd. (SST) Block - Fuse (20 Amp., 300 V.) FE Fuse - Time Delay (4.0 Amp.) Block - Terminal (2-Pole) NS Panel Nut SC Mach. Screw x 1-1/4 Slotted Rd. Hd. (SST) Relay - Time Delay Control - Low Water Box - Power (Incls. Items 1 thru 8 & 10 thru 22)...AR Power Cord F Rev. A (April 2018)

8 DOOR F Rev. A (April 2018) - 8 -

9 ILLUS. PL DOOR PART NO. NAME OF PART AMT Face Plate - Door Handle SC Cap Screw 1/4-20 x 1-5/8 Hex Socket Hd Handle - Door SC Mach. Screw x 1/2 Phil. Truss Hd. (SST) Hinge Assy. - Door (Top) WL Lockwasher 1/4 Helical (SST) NS Nut 1/4-20 Hex (SST) Bearing - Flanged Bearing - Flanged Hinge Assy. - Door (Bottom) WL Lockwasher 1/4 Helical (SST) NS Nut 1/4-20 Hex (SST) Screw x 5/16 Slotted (SST) Gasket - Door Guard (3-Pan) Gasket - Door Guard (5-Pan) Gasket Retainer - Door (3-Pan) Gasket Retainer - Door (5-Pan) Gasket - Cabinet Door (3-Pan) (Incls. Shim Kit) Gasket - Cabinet Door (5-Pan) (Incls. Shim Kit) SC Mach. Screw x 3/8 Slotted Truss Hd. (SST) Bracket Weldment - Door (3-Pan) Bracket Weldment - Door (5-Pan) Door Latch - Bracket Latch Spring - Door RR Retaining Ring 1/4 In. (SST) Latch Actuator - Door RR Retaining Ring 1/4 In. (SST) Pin - Clevis In. Lg NS Lock Nut 1/4-20 Hex (SST) Bearing - Door Handle Frame - Door (3-Pan) Frame - Door (5-Pan) F Rev. A (April 2018)

10 COMPARTMENT F Rev. A (April 2018)

11 ILLUS. PL COMPARTMENT PART NO. NAME OF PART AMT Compartment (3 Pan) Compartment - Service Kit (5-Pan) Shoulder Screw Slotted, 18-8 SST NS Nut Assy (SST) SC Mach. Screw 6-32 x 3/8 Slotted Rd. Hd. (SST) WL Lockwasher #6 Helical Buzzer (115 V.) Block - Terminal (10-Position) NS Nut Assy Hex NS Nut 6-32 Hex (SST) Bracket - Terminal Block SC Mach. Screw 6-32 x 1 Slotted Rd. Hd. (SST) Switch - Door NS Nut 3/8-16 Hex (SST) Actuator Bracket - Door RR Retaining Ring 1/4 In. (SST) Actuator Rod - Door WL Lockwasher 3/8 Helical (SST) Bullet - Door Cover - Drain NS Nut Hex (SST) Rack - Wire (3-Pan) Rack - Wire (5-Pan) Compartment - Insulation (3-Pan) Compartment - Insulation (5-Pan) F Rev. A (April 2018)

12 PANELS F Rev. A (April 2018)

13 ILLUS. PL PANELS PART NO. NAME OF PART AMT. 1 SD Self-Tapping Screw x 1/2 Hex Washer Hd., Type AB Guard - Flue Panel - Cabinet Top Panel - Cabinet Flue Cover SD Self-Tapping Screw 8-18 x 3/8 Hex Washer Hd., Type AB Panel - Cabinet Back (6-Pan) Panel - Cabinet Back (10-Pan) Tabletop NLA - Obsolete--Panel - Rear Assy Leg - With 611 Adjustable Flange Foot Panel - Front Panel - Side PB Plug - Button (3/4) Apron - Cabinet Panel - Cabinet Flue Base Panel - Cabinet Base WL Lockwasher 1/4 Helical (SST) NS Nut 1/4-20 Hex (SST) Side Panel - Cabinet (6-Pan) Side Panel - Cabinet (10-Pan) SC Mach. Screw x 3/4 Slotted Truss Hd. (SST) NS Nut 1/4-20 Hex (SST) Bracket - Relay Relay - Heating (120 V.) Bracket - Cabinet Compartment Middle SD Self-Tapping Screw x 1/2 Hex Washer Hd., Type AB Bracket - Cabinet Compartment Support Bracket - Cabinet Apron FE Bushing - Snap Electric...2 SC Cap Screw 1/4-20 x 3/4 Hex Hd. (SST)...2 WS Washer (SST)...2 NS Lock Nut 1/4-20 Hex (SST) F Rev. A (April 2018)

14 PLUMBING F Rev. A (April 2018)

15 ILLUS. PL PLUMBING PART NO. NAME OF PART AMT Head - Steamport Cabinet Adapter - Cabinet Steam Port FP Elbow - Pipe 1/2 x 90 Deg. (Brass) FP Fitting - Hose 3/4 to 1/2 (Brass) Clamp - Hose White Steam Line Hose (42 in long) Clamp FP Fitting - Hose 3/4 to 1/2 (Brass) FP Elbow - Pipe 1/2 x 90 Deg. (Brass) Valve 1/2 NPT FP Pipe 1/2 x 1-1/8 TBE (SST) FP Pipe Plug 1/2 Sq. Hd. (Brass) FP Tee - Pipe 1/2 x 1/2 x 1/2 (Brass) FP Pipe 1/2 x 2-3/4 TBE FP Tee - Pipe 1/2 x 1/2 x 1/2 (Brass) FP Pipe 1/2 x 1-1/8 TBE (SST) Valve - Ball FP Pipe 1/2 x 2-1/2 (SST) FP Pipe Lock Nut 1/2 NPSL (SST) FP Bushing - Pipe 3/4 to 1/2 (Brass) FP Tee - Pipe 1 x 3/4 x 3/4 (Brass) FP Pipe Plug 1 In. (Brass) Screen - Strainer FP Pipe 1/2 x 1-1/8 TBE (SST) Valve 1/2 NPT FP Elbow - Pipe 1/2 x 90 Deg. (Brass) FP Fitting - Hose 3/4 to 1/2 (Brass) Clamp - Hose White Steam Line Hose (42 in long) Clamp - Hose FP Fitting - Hose 3/4 to 1/2 (Brass) Adapter - Cabinet Steam Port Head - Steamport Cabinet FP Elbow-Reducing 1 x 3/4 (Brass) F Rev. A (April 2018)

16 DRAIN ASSEMBLY (PREVIOUS CONSTRUCTION) F Rev. A (April 2018)

17 ILLUS. PL DRAIN ASSEMBLY (PREVIOUS CONSTRUCTION) PART NO. NAME OF PART AMT. 1 FP Pipe 1/2 x 1-1/8 TBE FP Elbow - Street 1/2 x 90 Deg Valve - Solenoid (1/2 In.) ( V.) FP Pipe 1/2 x 2-3/4 TBE FP Bushing - Pipe 1/2 to 3/8 (Brass) FP Fitting - Hose 3/8 to 3/ Clamp - Hose Hose 3/8 (Clear)...AR 9 FP Tee - Pipe 1/2 x 1/2 x 1/2 (Brass) FP Pipe 1/2 x 2-3/4 TBE (Brass) FP Bushing - Pipe 3/4 to 1/2 (Brass) Hose (1 In. Dia.) Green...AR Hose (1 In. Dia.) Green...AR Clamp - Hose FP Fitting - Hose 1 In FP Elbow - Pipe 1 x 90 Deg FP Pipe 1 x 1-1/2 TBE FP Cross - Pipe Std. 1 x 1 x 1 x 1 Std FP Fitting - Hose 1 In Clamp - Hose Hose 5/8 ID x OD (1.66 Ft.) (Blue)...AR Clamp - Hose FP Fitting - Hose 5/8 Hose to 1/2 NPT (Brass) FP Elbow - Street 1/2 x 90 Deg FP Bushing - Pipe 1 to 1/ FP Pipe 1 1/2 x 2 1/2 TBE FP Pipe 1 x 1-1/2 TBE FP Bushing 1-1/2 to 1 In Thermostat - Condenser (135 Deg. F.) FP Bushing - Pipe 1 1/2 to 3/ FP Cross - Pipe STD 1 1/2 x 1 1/2 x 1 1/2 x 1 1/ FP Pipe 1 x 1-1/2 TBE FP Coupling - Reducing 1 1/2 to 1/ FP Pipe 1/2 x 1-1/2 TBE FP Tee - Pipe 1/2 x 1/2 x 1/2 (Brass) FP Fitting - Hose 3/8 to 3/ Clamp - Hose Hose 3/8 (Clear)...AR F Rev. A (April 2018)

18 DRAIN ASSEMBLY (CURRENT CONSTRUCTION) F Rev. A (April 2018)

19 ILLUS. PL DRAIN ASSEMBLY (CURRENT CONSTRUCTION) PART NO. NAME OF PART AMT. 1 FP Pipe 1/2 x 1-1/8 TBE FP Elbow - Street 1/2 x 90 Deg Valve - Solenoid (1/2 In.) ( V.) FP Pipe 1/2 x 2-3/4 TBE (Brass) FP Tee - Pipe 1/2 x 1/2 x 1/2 (Brass) FP Pipe 1/2 x 1-1/8 TBE (Brass) FP Tee - Pipe 1/2 x 1/2 x 1/2 (Brass) FP Elbow - Pipe 1/2 x 90 Deg. (Brass) FP Fitting - Hose 5/8 (Brass) Clamp - Hose Hose - 1/2 in. I.D. Clear (6 ft. piece)...ar Clamp - Hose Valve - Check Clamp - Hose Hose - 1/2 in. I.D. Clear (6 ft. piece)...ar Hose - 1/2 in. I.D. Clear (6 ft. piece)...ar Clamp - Hose Valve - Check Clamp - Hose Hose - 1/2 in. I.D. Clear (6 ft. piece)...ar Clamp - Hose FP Fitting - Hose 5/8 (Brass) FP Pipe 1/2 x 3 TBE (Brass) FP Bushing - Pipe 3/4 to 1/2 (Brass) Hose (1 In. Dia.) Green...AR Clamp - Hose FP Fitting - Hose 1 In FP Cross - Pipe Std. 1 x 1 x 1 x 1 Std Hose (1 In. Dia.) Green...AR Clamp - Hose FP Fitting - Hose 1 In FP Elbow - Pipe 1 x 90 Deg FP Pipe 1 x 1-1/2 TBE FP Pipe 1 x 1-1/2 TBE FP Bushing 1-1/2 to 1 In FP Pipe 1 1/2 x 2 1/2 TBE FP Bushing - Pipe 1 to 1/ FP Fitting - Hose 5/8 (Brass) Clamp - Hose Hose 5/8 ID x OD (1.66 Ft.) (Blue)...AR Hose - 1/2 in. I.D. Clear (6 ft. piece)...ar Clamp - Hose FP Fitting - Hose 5/8 (Brass) FP Elbow - Street 1/2 x 90 Deg FP Tee - Pipe 1/2 x 1/2 x 1/2 (Brass) FP Pipe 1/2 x 1-1/2 TBE FP Coupling - Reducing 1 1/2 to 1/ FP Pipe 1 x 1-1/2 TBE FP Cross - Pipe STD 1 1/2 x 1 1/2 x 1 1/2 x 1 1/ FP Bushing - Pipe 1 1/2 to 3/ Thermostat - Condensate (135 Deg. F.) Hose - Condensate Box Line (14 In.) Hose - 1/2 in. I.D. Clear (6 ft. piece)...ar Hose (1 In. Dia.) Green...AR Clamp - Hose FP Fitting - Hose 1/2 Hose to 1/4 NPT (Brass) F Rev. A (April 2018)

20 ILLUS. PL DRAIN ASSEMBLY (CURRENT CONSTRUCTION) PART NO. NAME OF PART AMT Nozzle - Cavity Drain Cooling FP Bushing - Pipe 1 to 3/ Clamp - Hose FP Fitting - Hose 1 In FP Tee - Pipe 1 x 1 x FP Fitting - Hose 1 In Clamp - Hose Hose (1 In. Dia.) Green...AR F Rev. A (April 2018)

21 NOTES F Rev. A (April 2018)

22 WATER LEVEL PROBE F Rev. A (April 2018)

23 ILLUS. PL WATER LEVEL PROBE PART NO. NAME OF PART AMT. 1 SC Mach. Screw - #10-32 x 1/4" Phil. Pan Hd Probe - Level 3 Controller FP Tee 1 x 1 x 1/4 Reducing FP Fitting - Hose 5/8 x 45 Deg. Elbow (Brass) Clamp - Hose # Hose 3/8 Clear (8 in.)...ar Clamp - Hose # FP Fitting - Hose 5/8 ID Hose to 3/8 MPT (Brass) FP Pipe 1 x 1-1/2 TBE FP Tee - Pipe 1 x 1/2 x 1...AR 11 FP Bushing - Pipe 1 to 1/ FP Elbow Pipe 5/8 x 45 Deg. (Brass) Clamp - Hose # Hose 5/8 ID x OD (1.66 Ft.) (Blue) (4.5 in)...ar Clamp - Hose # *16 FP Fitting - Hose 5/8 90 Deg. Elbow (Brass)...1 **17 FP Fitting - Hose 5/8 (Brass) Fitting - Hose 5/8 90 Deg. Elbow (Brass) FP Fitting - Hose 5/8 Hose to 1/2 NPT (Brass) Clamp - Hose # Hose 5/8 ID x OD (1.66 Ft.) (Blue) Clamp - Hose # FP Tee 1 x 1 x 1/4 Reducing O-Ring 1/8 In. Thk FP Fitting - Hose (Round Hose Cap 3/4 NH Thread) (Brass) NS Nut Assy Hex Bracket - Level Probe Probe - Level (Incls. Items 1 thru 4, 9 thru 12, 18, 25, & 26)...1 * Used On Machines Built On & Before S/N and will need Delime Port Kit # installed. ** Used On Machines Built On & After S/N F Rev. A (April 2018)

24 BURNER ASSEMBLY F Rev. A (April 2018)

25 ILLUS. PL BURNER ASSEMBLY PART NO. NAME OF PART AMT. 1 FP Fitting - Male Branch Tee (Brass) (Previous Construction) FP Fitting - Tube 3/8 x 1/8 FPT (Brass) (Previous Construction) Gasket - Blower Pilot - Natural Air Assy Pilot - Propane Air Assy Switch - Air Pressure Orifice - Air FP Coupling - Pipe 1/8 TBE (SST) FP Pipe 1/8 x 3/4 TBE (Brass) Gasket - Burner Burner - Aconit SC Mach. Screw x 1/2 Phil. Truss Hd. (SST) Gasket - Burner Plate Burner - Adaptor Weld NS Lock Nut Hex Gasket - Pilot Pilot Cable - Ignitnor W/ Strain Relief (30 in.) Flex Line Gas FP Elbow - Street 3/4 x 90 Deg Valve - Comb. Natural 3-1/2 In FP Pipe 3/4 x 2-1/2 TBE Orifice SC Mach. Screw - #10-32 x 1/4" Phil. Pan Hd Orifice - Air SC Mach. Screw x 3/4 Slotted Truss Hd. (SST) Blower - Variable Speed Blower - Shroud F Rev. A (April 2018)

26 GAS GENERATOR TANK ASSEMBLY F Rev. A (April 2018)

27 ILLUS. PL GAS GENERATOR TANK ASSEMBLY PART NO. NAME OF PART AMT Kit - Superheater Replacement (Incls. Items 2, 4, 6, & 7) (Prior to Serial # ) Heater - Super Steam (Incls. Items 3, 5, 8, & 10) (After Serial # ) Joint - Expansion Clamp - Hose FP Coupling - Pipe 3/ Hose (White) 3/4 x 15-1/ FP Fitting - Hose 5/8 Hose to 3/4 MPT (Brass) SD Self-Tapping Screw x 1/2 Hex Washer Hd., Type AB Bracket - Superheater Support FP Bushing - Pipe 3/4 to 1/2 (Brass) FP Fitting - Hose 3/4 to 1/2 (Brass) Clamp - Hose FP Fitting - Hose 3/8 to 3/8 NPT (Brass) FP Elbow - Street 3/8 x 90 Deg Valve - Dual Water (0.25 GPM / 3.8 GPM) Generator Fast & Slow Fill Valve - Dual Water (3.8 GPM) Drain Cooling & Cavity Cold Water Condensate SC Mach. Screw x 1/2 Phil. Truss Hd. (SST) NS Lock Nut Hex FP Fitting - Hose 5/8 Hose to 3/4 MPT (Brass) FP Pipe 3/4 x 1-3/8 TBE (Brass) FP Tee - Pipe 1 x 3/4 x 3/4 (Brass) Screen - Strainer FP Pipe Plug 1 In. (Brass) FP Pipe 3/4 x 3 TBE (Brass) FP Tee - Pipe 3/4 x 3/4 x 3/4 (Brass) FP Bushing - Pipe 3/4 to 1/2 (Brass) Trap - 1/2 Radiator FP Fitting - Hose 5/8 Hose to 1/2 NPT (Brass) FP Pipe 3/4 x 1-3/8 TBE (Brass) FP Tee - Pipe 1 x 3/4 x 3/4 (Brass) Screen - Strainer FP Pipe Plug 1 In. (Brass) FP Pipe 3/4 x 3 TBE (Brass) FP Union - Pipe 3/4 Straight Female (Brass) FP Fitting - Hose 5/8 x 1/2 NPT (Brass) Tube - Flex (1/4 x 18 In.) Bracket - Pressure Gauge Gauge - Pressure Coil - Condensate Switch - Pressure (5 PSI) FP Bushing - Pipe 3/8 to 1/8 (Brass) FP Elbow - Street 3/8 x 90 Deg. (Brass) NS Nut Assy Hex (Previous Construction) FP Fitting - Hose (Brass) SC Mach. Screw 6-32 x 3/8 Phil. Truss Hd. (SST) Valve - Fill (3.7 GPM) (Previous Construction) Valve - Fill (0.25 GPM) (Previous Construction) FP Bushing - Pipe 3/4 to 1/ FP Tee - Pipe 3/4 x 3/4 x 3/4 (Brass) FP Pipe 3/4 x 1-3/8 TBE (Brass) FP Bushing - Pipe 3/4 to 1/4 (Brass) Valve - Relief 3/4 In. 5 PSI FP Fitting - Tube 3/4 TBG x 3/4 MPT (Brass) Tube - Pop Off Discharge Kit - Universal Generator FP Pipe Plug (2 In.) Sq. Hd Tube - Flex 3/8 x 24 In Hose - Water Supply 1/2 x 1/8 (Clear PVC) (Current Construction)...AR Hose - Water Supply 3/8 x 1/8 (Clear PVC) (Previous Construction)...AR F Rev. A (April 2018)

28 COMPARTMENT VACUUM BREAKER F Rev. A (April 2018)

29 ILLUS. PL COMPARTMENT VACUUM BREAKER PART NO. NAME OF PART AMT Valve - Check Clamp - Hose # Tube Line - Compartment Vacuum Clamp - Hose # FP Fitting - Hose 3/8 Hose by 1/8 NPT (Brass) FP Coupling - Anchor 1/8 (Brass) WS Washer O-Ring 1/8 In. Thk F Rev. A (April 2018)

30 FORM Rev. A APRIL 2018 PRINTED IN U.S.A.