JARVIS. Model Buster V (CE) Beef Splitting Band Saw

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1 Model Buster V (CE) Beef Splitting Band Saw EQUIPMENT SELECTION Ordering No. TABLE OF CONTENTS Page Buster V Band Saw Shower Head Shower Head and Starter Spray Tube Sanitizer and Starter Auto Sanitizer and Starter Spring Balancer Blade (127 inch) Notice to Employer and Safety Director Notice to Operators, Maintenance and Cleanup Personnel Parts Diagram and List Specifications Installation Instructions Operation Instructions Maintenance Instructions

2 notice to employer and safety director Model Buster V (CE) page 2 of 16 Keep hands clear. NOTICE TO EMPLOYER AND SAFETY DIRECTOR AVOID INJURY 1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any malfunctioning equipment. 2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of the dangers that may arise if they do not follow the procedure outlined in this brochure. 3. Enclosed are four (4) copies of NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PER- SONNEL. Post one copy on the employees bulletin board; give one copy to the operator(s); give one copy to the maintenance foreman; and give one copy to the sub contract cleanup / internal cleanup foreman. Additional copies will be provided upon request. 4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but you must emphasize it to them. 5. Never make modifications or alterations to the tool. Replace any missing or illegible labels. 6. Ensure that proper procedures are established in accordance with OSHA s lockout/tagout procedures (29 CFR ) to prevent accidental startup or release of stored energy. 7. Follow our installation and maintenance instructions for proper installation and care of the tool. 8. Avoid injury. Do not permit the tool to be misused. 9. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon request.

3 notice to operators, maintenance and cleanup personnel page 3 of 16 Model Buster V (CE) Keep hands clear. NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE REPORT ANY PROBLEMS TO YOUR SUPERVISOR 1. Disconnect the power supply in accordance with OSHA s lockout/tagout procedures (29 CFR ) before making any blade changes. 2. Disconnect the power supply in accordance with OSHA s lockout/tagout procedures (29 CFR ) before performing any repair or maintenance. 3. Disconnect the power supply or have the power supply disconnected in accordance with OSHA s lockout/tagout procedures (29 CFR ) before performing any cleanup. 4. Disconnect the power supply when the tool is not in use. 5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the tool when it is connected to the power supply. 6. Test the tool prior to use or daily. Depress each trigger separately and the tool should not start. Depress both triggers simultaneously and the tool should start. Release either trigger and the tool should stop. If the tool malfunctions, remove it from service and report or repair it immediately. 7. Test the door interlocks prior to use or daily. Open both the idler and drive end doors individually before depressing both triggers simultaneously. The tool should not start with either or both doors open. If the tool malfunctions, remove it from service and report or repair it immediately. 8. Never depress the trigger(s) unless you want to use or test the tool. 9. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.

4 parts diagram and list Model Buster V (CE) page 4 of 16 Figure A Idler End * ** Flat Head Socket Screw Flat Head Socket Screw Idler Wheel Cover Door Catch Switch Plunger, Idler End Grease Fitting Lock Nut Socket Head Cap Screw Support Bracket 1 (includes item 8) Roller Bearing Cone Roller Bearing Cup Bearing Cup and Cone Idler Wheel Internal Retaining Ring Flat Head Socket Screw Slide Plate Socket Head Cap Screw Slide Rail Slide Rail Spacer Idler Wheel Shaft 1 * Tighten to 50 N m ** Use grease gun Door Interlock Switch Idler End Hsg with Sanitizer Idler End Hsg w/o Sanitizer Flat Head Screw Washer Hex Head Threaded Insert Socket Set Screw, Cup Pt Plain Washer * Hex Head Screw Door Knob Internal Retaining Ring 1 30 page 7 Torque Knob Assembly Switch Mounting Bracket Pan Head Screw Dowel Pin 2 34 page 7 Guide Assembly, Idler End Socket Hd Shoulder Screw Bushing (spare part only) Guide Mounting Plate Guide Plate Cover Socket Head Cap Screw Torque Knob Thrust Bushing Hex Head Screw Taper Nut Hinge (includes item 44) Hinge Pin Hinge Spacer Flat Head Socket Screw Hinge Cover 1

5 parts diagram and list page 5 of 16 Hot Cold Model Buster V (CE) Figure B Internal Spray A ( and ) = Shower head (cold) B ( ) = Rail spray tube (cold) C ( ) = Rail spray tube (cold) and sanitizer (hot) D ( ) = Rail spray tube (cold) and auto sanitizer (hot) ITEM PART NAME A QTY B QTY C QTY D QTY 1 Hose Connector Ball Valve Nipple Elbow Manifold Hex Head Screw Fitting Fitting Tube Tee Reducer Tube Elbow Tube Tee Reducer Manifold Hex Head Screw O Ring Washer Tube Sealing Washer Hex Head Screw Water Block Sealing Washer Hex Head Screw Gasket Tube Pan Head Screw Knob Extension Nozzle Manifold Fitting Elbow Nipple Bracket Reducer Shower Head

6 parts diagram and list Model Buster V (CE) page 6 of 16 * ** Figure C Drive End 1 page 8 Top Handle Assembly Internal Retaining Ring Door Knob Internal Lock Washer Internal Lock Washer Hex Head Screw Hex Head Screw 1 8 page 8 Hanger Assembly Strain Relief Connector Danger Label Pan Head Slotted Screw Flat Head Screw Plain Washer * Hex Head Screw Conduit Assembly Hex Head Screw O-ring Bearing Retaining Flange Ball Bearing Bearing Retaining Cover Driven Gear, 86 Teeth Socket Head Cap Screw Hex Head Screw Drive End Hsg w/ Sanitizer Drive End Hsg w/o Sanitizer Drain Coupling Socket Head Cap Screw Washer Flat Head Screw Pan Head Screw Adjustable Nozzle Internal Water Manifold Oil Seal Spacer Flat Head Socket Screw Hinge Pin Hex Head Screw Split Lock Washer Hinge (includes item 35) Nut Cover Plate Drive Wheel Cover Flat Head Socket Screw Socket Head Cap Screw Switch Plunger, Drive End Guide Plate Cover Door Catch Dowel Pin Guide Mounting Plate Bushing (spare part only) ** Bearing Locknut Drive End Wheel Flat Head Socket Screw Rail Cover, Drive End Blade Guide Pan Head Screw O-ring Door Interlock Switch Switch Mounting Bracket Pan Head Screw Saw Frame Rail Spray Tube Rail Cover, Idler End Flat Head Socket Screw 3 63 page 7 Guide Assembly, Drive End Blade Guide Guard Flat Head Socket Screw 4 * Tighten to 50 N m ** Use wrench to tighten to 109 N m

7 parts diagrams and list page 7 of Thrust Bushing Internal Retaining Ring Torque Knob Shaft Woodruff Key Flanged Bearing Race O-ring Hex Lock Nut Torque Knob Roller Bearing Ball Plunger Torque Knob Cover Pan Head Screw Torque Knob Assembly (includes items 1-12) Lock Pin Knob Socket Set Screw, Cup Pt Drive End Lock Pin Bushing Idler End Lock Pin Bushing Compression Spring Drive End Lock Pin Idler End Lock Pin Drive End Guide Housing Idler End Guide Housing Guide Plug Socket Set Screw Socket Head Cap Screw Back-up Blade Guide Compression Spring Blade Guide Mounting Plate Blade Guide Insert Pan Head Slotted Screw Drive End Guide Package (includes items 13-26) Idler End Guide Package (includes items 13-26) O-ring Ball Bearing Socket Head Cap Screw Bearing Retaining Flange Socket Head Cap Screw Split Lock Washer Locater Pin Gear Housing O-ring Square Key 1 37 page 11 Electric Motor, 42V/50Hz Hex Head Screw Flat Washer Hex Socket Pipe Plug Oil Seal Socket Set Screw, Cup Pt Drive Gear, 30 Teeth 1 pg Driven Gear, 86 Teeth Socket Set Screw, Flat Pt. 1 Motor Accessories, Finned: Gasket Seal Ball Bearing (Front) Ball Bearing (Rear) Rotor Oil Seal Electrical Access Plug Set to release at N m Torque wrench nut adapter Torque wrench Figure E Blade Guide Assembly, Idler and Drive End Figure F Motor and Gear Cover Model Buster V (CE) Figure D Torque Knob Assembly

8 parts diagrams and list Model Buster V (CE) page 8 of 16 Figure G Hanger Assembly Figure I Top Handle Assembly Figure H Saw Handle Assembly Socket Set Screw, Cup Pt Hanger Bracket Cylindrical Bearing Pin and Shackle Link Assy Socket Set Screw, Cup Pt Socket Hd. Shoulder Screw Handle and Plug Bearing Retaining Housing Thumb Screw Cylindrical Insert Hanger Link Socket Head Cap Screw Hanger Assy (items1-11) Right Hand Trigger Lever Dowel Pin Switch Housing and Handle Strain Relief Elbow Switch Switch Housing with item O ring Round Head Screw External Lock Washer External Retaining Ring Plunger Spring Internal Retaining Ring Gasket Housing Cover Electric Danger Label Hex Head Screw Hex Nut Switch Mounting Bracket Button Head Screw Toggle Switch Strain Relief Connector Strain Relief Connector Switch Boot Strain Relief Connector Left Hand Trigger Lever Saw Handle Assembly (incls items & for Autosanitizer with Starter Hex Head Screw Trigger Lever Threaded Pin Spring External Retaining Ring Handle Bracket Switch Assembly O ring Switch Cover Flat Head Phillips Screw Electrical Connector Threaded Pin Wire with Molded Plug Hex Head Screw Handle Mounting Bracket Hex Lock Nut Hex Lock Nut Switch Handle Washer Hex Head Screw Top Handle Assembly includes items 39-58)

9 parts diagram, list and wiring diagram page 9 of 16 Model Buster V (CE) Figure J Electric Control Box Assembly without Starter Electrical Cord 4 ft Strain Relief Connector Seal Ring Locking Nut ATD Circuit Board Electric Enclosure Panel Pan Head Screw Wiring Diagram Label Electric Danger Label Electrical Outlet Electrical Plug (not shown) Pigtail Fuse Electrical Control Box Assy (includes items 1-11 and 13) Figure 1a

10 parts diagram and list Model Buster V (CE) page 10 of 16 Figure K Electric Control Box Assembly with Starter Electrical Enclosure Terminal Rail Mounting Plate Fuse Terminal Block Fuse Gray Terminal Block Terminal Marker Pan Head Screw Washer Blue Terminal Block Yellow/Green Terminal Block Pan Head Slotted Screw Internal Lock Washer Strain Relief Connector Locking Nut Strain Relief Connector Locking Nut Heater Pack Magnetic Starter ATD Circuit Board Terminal Ring Strain Relief Connector Pigtail Fuse Locking Nut Plastic Spacer Washer Electric Danger Label Wiring Diagram Label Electric Cord 3 ft Electrical Outlet Electrical Plug (not shown) Electrical Control Box Assy Electrical Control Box Assy for Autosanitizer with Starter

11 wiring diagram, parts diagram and list page 11 of 16 Model Buster V (CE) Figure 1b Electric Control Box Assembly with Starter Figure L Electric Motor Smooth Housing Socket Head Cap Screw Motor Cover O ring Ball Bearing Rotor Assembly Retaining Ring Ball Bearing Wave Spring Motor Housing Information Label Drive Screw Stator, 42V 50Hz Threaded Fitting Socket Set Screw Gasket Seal Housing and Stator, 42V (includes items 9 14) Electric Motor, 42V/50Hz (includes items 1 16)

12 specifications and installation instructions Model Buster V (CE) page 12 of 16 SPECIFICATIONS Figure 2 Model Buster V Motor Power 3.3 hp 2500 W Operating Voltage 42V, 3 phase, 50 Hz Capacity 180 head / hour Control Handles Electric Dual Anti-tie Down Distance between guides in 502 mm Blade Length 127 in 3226 mm Overall Length 57 in 1448 mm Weight 196 lbs 88.9 kg Vibration under 128 db under 2.5 m/s 2 Top Handle To 220V 50Hz AC Supply To Starter Coil Supplied By Customer 2 ft. Noise (1 meter from tool) 85 db INSTALLATION INSTRUCTIONS Power Supply IMPORTANT: ALWAYS DISCONNECT THE POWER SUPPLY IN ACCORDANCE WITH OSHA S LOCKOUT/TAGOUT PRO- CEDURES (29 CFR ) BEFORE PERFORMING ANY MAINTENANCE OR REPAIRS. ALL WIRING MUST BE DONE IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL ELECTRICAL CODES. 1 Install the electrical control box in a dry location that will not be subject to wash downs. 2 Wire the electrical control box (without starter). Refer to Figure 1a on page 9, and Figure 2 on page Attach wires numbered 2, 3 and ground to a 220V/50Hz AC power supply. 2.2 Attach wires numbered 4 and 5 to a starter coil (supplied by the customer). Disconnect any other source of power to the starter coil. The coil operating voltage must be 220V. Rear Handles Safety Kill Switch Power Supply 20 ft. 2.3 The connection between the Buster V and the control box is pre wired and is approximately 22 feet long. 3 Wire the electrical control box (with starter). Refer to Figure 1b on page Attach wires numbered L1, L2, L3, N and PE to a five wire, 380V/50Hz AC power supply. 4 Wire the motor (without starter). Refer to figure 2 on page Motor is designed to operate on 42V/50Hz power. Starter coil signal (220V) will usually operate a 380V starter with a 380V/42V transformer located between motor and starter.

13 installation and operation instructions page 13 of Ensure drive end wheel (item 50, figure C, page 6) rotates counterclockwise. Note: Power supply must be connected to perform the above test. 5 Wire the motor (with starter). Refer to Figure 1b on page Install 4.5 kva 380V/42V transformer between motor and control box. 5.2 Ensure drive end wheel (item 50, figure C, page 6) rotates counterclockwise. Note: Power supply must be connected to perform the above test. 6 Install the balancer above the work station on a trolley. Note: The trolley should have sufficient travel to allow the operator to reach the entire work area. Refer to Figure 3 for dimensions. Figure 3 Overall length Rail thickness 1.00 Model Buster V (CE) 8.1 Adjustment A to alter the tilt of the saw: Move hanger bracket (item 2, Figure G, page 8) toward the rear of the Buster V to tip the nose of the saw downward Move the hanger bracket (item 2, Figure G, page 8) toward the front of the Buster V to tip the nose of the saw upward. 8.2 Adjustment B to position the saw to cut straight down the backbone: Turn handle and plug (item 7, Figure G, page 8) clockwise to cut more to the right Turn the handle and plug (item 7, Figure G, page 8) counter-clockwise to cut more to the left. 9 Attach water hookup and drain hoses: 9.1 Attach cold and/or hot water to hose connector (item 1, Figure B, page 5). 9.2 Attach a drain hose (supplied by customer) to the drain coupling (item 25, Figure C, page 6) Frame Thickness Suspend the Buster V from the balancer. 7.1 Adjust the balancer to the operators preference. 8 Adjust the hanger. Refer to Figure 4 for steps Figure 4 OPERATION INSTRUCTIONS PRIOR TO USE OR DAILY: 1 Turn on the power. 2 Perform the following test: 2.1 Ensure that the dual anti-tie down control handles (the top and the rear handles) are working correctly: Safety Kill Switch Adjustment A Adjustment B Depress each trigger separately. The tool should not start. Depress both triggers simultaneously (within one second of each other). The tool should start. Release either or both trigger(s) and the tool should stop. If the tool malfunctions, remove it from service and report the problem to your supervisor immediately. Water Hookup Oil Drain Water Drain 2.2 Ensure that the door interlock switches are working correctly:

14 operation and maintenance instructions Model Buster V (CE) page 14 of Open both the idler and drive end doors individually before depressing both triggers simultaneously. The saw should not start with either or both doors open. If the tool malfunctions, remove it from service and report the problem to your supervisor immediately. 2.3 Ensure the Buster V moves freely on its balancer. 3 Making the cut: Note: If an elevating platform is used, the operator can keep the Buster V in a horizontal position during most of the split. Always avoid using pressure; instead, guide the Buster V. 3.1 Mark the center of the backbone of the carcass with a knife. This step is necessary only during the operators learning period. 3.2 Start the Buster V. 3.3 Saw through the tail bone using the knife mark as a guide. The idler end of the Buster V should be pointing upward while sawing through the tail bone. 3.4 When the tail bone hits the saw frame rail (item 59, Figure C, page 6), continue to saw until the tail bone breaks apart and you can follow a path down the backbone of the carcass. The drive end of the Buster V should be lower than the idler end while sawing through the tail bone. 3.5 After the tail and aitch bones have been split, saw through the loin area. The Buster V should be in a horizontal position during this cut. Do not pressure the Buster V; guide the saw to ensure a straight cut. 3.6 Saw through the shoulder and neck of the carcass. The idler end of the Buster V should be pointing downward while sawing through the shoulder and neck. MAINTENANCE INSTRUCTIONS IMPORTANT: ALWAYS DISCONNECT THE POWER SUPPLY IN ACCORDANCE WITH OSHA S LOCKOUT/TAGOUT PRO- CEDURES (29 CFR ) WHEN INSTALLING OR RE- MOVING A BLADE. ALWAYS DISCONNECT THE POWER SUPPLY IN ACCORDANCE WITH OSHA S LOCKOUT/TAG- OUT PROCEDURES (29 CFR ) BEFORE PERFORM- ING ANY MAINTENANCE OR REPAIRS. Figure 5 grease fitting 1 DAILY: torque knob blade guide tooth direction blade guide water manifold Note: the power supply must be connected to perform the following operation: 1.1 The Buster V is equipped with dual anti-tie down control handles (the top and the rear handles) and door interlock switches. Prior to use, check for the correct operation of these features: Depress each trigger separately. The tool should not start. Depress both triggers simultaneously (within one second of each other) and the tool should start. Release either or both trigger(s) and the tool should stop. If the tool malfunctions, repair or remove it from service immediately Open both the idler and drive end doors individually before depressing both triggers simultaneously. The saw should not start with either or both doors open. If the tool malfunctions, repair or remove it from service immediately. 1.2 Clean and inspect the blade guide assemblies: Refer to Figure E on page 7 for referenced items. Note: the backup blade guides can be replaced or rotated without removing the blade guide mounting plate from the saw Turn off power to Buster V.

15 maintenance instructions page 15 of Turn door knob (item 28, Figure A, page 4) one quarter turn to unlock idler wheel cover (item 3, Figure A, page 4) Turn door knob (item 3, Figure C, page 6) one quarter turn to unlock drive wheel cover (item 40, Figure C, page 6) Remove (2) screws (item 20) from both the drive end and idler end guide housings (item 18) Slide the blade guide mounting plates (item 24) out of the guide housings (item 18) Remove (6) screws (item 26) that secure blade guide inserts (item 25) to blade guide mounting plates (item 24) Rotate or replace blade guide inserts (item 25) as required Insert a feeler gage between the blade guide inserts (item 25) Apply a light pressure to the outside of the blade guide inserts Tighten the (6) screws (item 26) Remove screws (item 21) Rotate or replace the back up blade guides (item 22) as required Tighten the screws (item 21). 1.3 Check the rear wheel: Refer to Figure C on page 6 for referenced items Turn door knob (item 3) ninety degrees to unlock drive wheel cover (item 40) Tighten bearing locknut (item 49) to 109 N m. Jarvis wrench is available. 1.4 Check the front bearings: Refer to Figure A on page 4 for referenced items Turn door knob (item 28) ninety degrees to unlock idler wheel cover (item 3) Inspect condition of roller bearing cone (item 10) and roller bearing cup (item 11). Model Buster V (CE) Grease the front wheel bearings through grease fitting (item 6) with food grade wheel bearing grease. 1.5 Check the oil in the gear housing: Check the oil level in the gear housing (item 34, Figure F, page 7) Change the oil if these conditions exist: Oil contains water. Oil is dark or gritty. Any bearing is being replaced The saw should be tilted rearward and filled with approximately 1.5 liters of ISO 68 EP hypoid gear lube. 1.6 Check the cord and plug assemblies: Check the cord and plug assembly (items 1, 11 and 12, Figure J, page 9, or items 29, 30 and 31, Figure K, page 10) for wear and replace if necessary. 2 WEEKLY: 2.1 Clean torque knob: Refer to Figure D on page 7 for referenced items Remove the torque knob assembly (items 1 12) from the Buster V Remove (2) screws (item 12) Remove torque knob cover (item 11) Turn the torque knob over Remove internal retaining ring (item 2) Remove torque knob shaft (item 3) Clean all grease out of the torque knob Turn the torque knob so that ball plungers (item 10) are visible Pour oil onto the ball plungers Work each ball plunger up and down with a wooden dowel to lubricate the springs Apply Jarvis 1315 White Grease to the ball plunger top surfaces and to the bearing (item 9) Install the shaft assembly.

16 maintenance instructions Model Buster V (CE) page 16 of Rotate the shaft assembly slightly until you can feel the balls fall into their holes Install internal retaining ring (item 2) Tighten the ball plungers so that the torque knob releases (clicks) at N m. Torque wrench nut adapter and torque wrench are available Install the cover (item 11) Install the (2) screws (item 12) Install the torque knob assembly back onto the Buster V. 3 WHEN NECESSARY: 3.1 Replace the blade: Open idler wheel cover (item 3, Figure A, page 4) and drive wheel cover (item 40, Figure C, page 6) Loosen the blade torque knob (item 30, Figure A, page 4) by turning it fully counter clockwise Raise the blade guide assemblies (item 34, Figure A, page 4 and item 63, Figure C, page 6) so that both guide assemblies are parallel to the floor Remove the blade Install the new blade ( ) with teeth pointing inward, toward the frame Tighten the blade torque knob until it clicks Twist the blade so that the teeth point downward and set the blade guide assemblies down over the blade Close the wheel covers Tighten the blade torque knob after the saw has run a few minutes. 3.2 Tighten the front wheel: Refer to Figure A, page 4 for referenced items Open idler wheel cover (item 3) Turn locknut (item 7) counter clockwise to loosen idler wheel (item 12) Turn locknut (item 7) clockwise until hand tight.

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