132 GALLON CONCENTRATE DISSOLUTION UNIT GranuFlo AND DRY ACID

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1 132 GALLON CONCENTRATE DISSOLUTION UNIT GranuFlo AND DRY ACID SPARE PARTS MANUAL

2 132 Gallon Concentrate Dissolution Unit - GranuFlo and Dry Acid Spare Parts Manual Copyright 2001, 2017 Fresenius Medical Care North America All Rights Reserved. This document contains proprietary and confidential information from Fresenius USA, Inc. The contents of this manual may not be disclosed to third parties, copied, or duplicated in any form, in whole or in part, without the prior written permission of Fresenius USA, Inc. Fresenius Medical Care, the triangle logo and GranuFlo are trademarks of Fresenius Medical Care Holdings, Inc. or its affiliated companies. All other trademarks are the property of their respective owners. Caution: U.S. Federal law restricts this device to sale by or on the order of a physician. As part of the Conditions for Coverage, it is the Medical Director s responsibility that the operators of the Fresenius Medical Care GranuFlo or Dry Acid Dissolution Unit must be trained in its operation and thoroughly familiar with the contents of this manual. Operators must be proficient and able to distinguish between normal and abnormal operation. Assembly, installation, adjustment, or repair is to be performed only by persons authorized by the facility Medical Director or by Fresenius USA, Inc. Fresenius Medical Care 132 Gallon Dissolution Unit GranuFlo or Dry Acid spare parts manual, part number 4033, Field Service Bulletins, and other documentation are located on the Internet at Only Original Equipment Manufacturer (OEM) Fresenius Medical Care parts should be used in the repair or upgrade of the Fresenius Medical Care GranuFlo or Dry Acid Concentrate Dissolution Unit. Although, parts may look similar to parts in various vendor catalogs or brick and mortar stores, the GranuFlo or Dry Acid Concentrate Dissolution Unit uses parts that have been specified and tested in accordance to ANSI/AAMI/ISO guidelines. The use of non-oem parts will void your warranty and may cause patient harm. For further information regarding the operation, repair, parts, or maintenance of the Fresenius Medical Care 132 Gallon GranuFlo or Dry Acid Dissolution Unit, please contact: Fresenius USA, Inc Nelson Avenue (800) Concord, CA 9420

3 CONTENTS STATEMENT: MINIMUM TESTABLE ASSEMBLIES TOP VIEW SIDE VIEW HYDRAULICS UPPER HYDRAULICS LOWER VALVES, LSENSORS & PUMP HYDRAULICS LOWER ELBOWS, TEES, PIPES AND FITTINGS HYDRAULICS TRANSFER VALVE ASSEMBLY HYDRAULICS FILL VALVE HYDRAULICS FILTER ASSEMBLY TRANSFER NOZZLE CONTROL CONSOLE ASSY DETAIL A CONTROL CONSOLE ASSY DETAIL B & C KEYPAD SWITCH PANEL GRANUFLO & DRY ACID CABLES MISCELLANEOUS i

4 NOTES: ii

5 STATEMENT: MINIMUM TESTABLE ASSEMBLIES Some assemblies in the 132 Gallon Dissolution Unit GranuFlo and Dry Acid, can only be sold complete. These assemblies are 100% tested and are assigned an identification number by Fresenius Medical Care North America Quality Control. These "Minimum Testable Assemblies" are: PART NUMBER DESCRIPTION UPPER LEVEL SENSOR ASSY 1044 DRAIN VALVE ASSY 1008 CONTROL BOARD ASSEMBLY RECIRCULATION MOTOR (PUMP) ASSEMBLY G G TRANSFER VALVE ASSEMBLY FILL VALVE ASSEMBLY 1

6 TOP VIEW 2

7 1.0 TOP VIEW SEQ. PART NUMBER DESCRIPTION MOTOR, MIXER 2 G MIXER MOTOR MOUNT 3 G2-2 SCREW, SHCS, 1/2-13 X 1-1/4", SS 3A G2-247 WASHER, LOCK, 1/2"* 4 G HOLE PLUG, 1/2", NYLON CONTROL CONSOLE ASSY, GRANUFLO I (SEE PAGE 21) A CONTROL CONSOLE ASSY, DRY ACID 132 (SEE PAGE 21) SCREW /2" PH PAN HD 7A WASHER, CAPTIVE #8 1/1 THK NY* TANK TWIST LID AND RING 9 G2-2 SCREW, PHILLIPS, #8 X 1/2", SS 10 G2-24 SCREW, MACHINE, -32 X 1/2" 10A WASHER, # FLAT, SS* * ITEM NOT ILLUSTRATED 3

8 TYP 2 PLACES ON OFF Filter Assembly (See Page 17) 22 SIDE VIEW 4

9 2.0 SIDE VIEW SEQ PART NUMBER DESCRIPTION MIX MOTOR MOTOR, MIXER 2 G MIXER MOTOR MOUNT 2A G2-233 SCREW, CAP, 3/8-1 X 1"* USED TO JOIN ITEM 2 TO ITEM 1 3 G2-2 SCREW, SHCS, 1/2-13 X 1-1/4", SS ASSY, GRANUFLO I MIX MOTOR CABLE CONN, CORD, 0.37 DIA, FORM F2, AL MIXER MOTOR SHAFT 1014 MIXER MOTOR SHAFT ASSY PROPELLER NOT AVAILABLE SEPARATELY SCREW (NEW STYLE), ¼-28 X 3/8L 31L SHAFT HAS DIVOT 7A SCREW (OLD STYLE), ¼-20 X 3/8L, 31L - SHAFT DOES NOT HAVE DIVOT 8 G MIXER MOTOR SHAFT COUPLING LEAVE 1/8 INCH GAP AT TOP SCREW SHSS KNRLD CUP PT, #10-32X1/4L, 31L FINAL FILL SENSOR UPPER LEVEL SENSOR ASSY WHEN REPLACING A SAMPLE MUST BE SENT TO LAB FOR CONCENTRATION VERIFICATION PRIOR TO USE. CONTACT TECHNICAL SUPPORT FOR DETAILS. 10A NYLON HEX JAM NUT 3/4-1* 10B CABLE, UPPER LEVEL SENSOR* 11 G TOP COVER, DISSOLUTION TANK 12 G END COVER, DISSOLUTION TANK 13 G END PLATE 14 G2-2 SCREW, PHILLIPS, #8 X 1/2", SS POWER SWITCH POWER SWITCH 1A SWITCH, DUAL BREAKER POWER, UL (DRY ACID) SWITCH PLATE SCREW, 8-32 X ¾ PAN HD, PHIL 17A WASHER, FLAT, #8,.188ID X.37 OD X.0T, SS* 17B NUT 8-32 W/EXT LW SS* GRANUFLO I POWER CORD ASSY 18A 1010 DRY ACID 132 POWER CORD ASSY POWER PLUG 1A12V HOSP GRADE REDUCER BUSHING, 3/4X1/2 NPT PAN HEAD PHILLIPS SCREW, 1/4-20 X 1", SS 21A 4292 WASHER, FLAT OVERSIZED, A.4, SS* 22 G BASE FEET * ITEM NOT ILLUSTRATED

10 X4 X X X HYDRAULICS - UPPER

11 3.0 HYDRAULICS UPPER SEQ PART NUMBER DESCRIPTION MID-FILL LEVEL SENSOR ASSY 1A 1011 MID-FILL LEVEL SENSOR CABLE* 2 G FITTING, BULKHEAD, 3/4" PIPE 3/4", 2" LG, PVC CAP, DUST, 3/4", POLYP ADAPTER, 3/4", MALE, POLYP ADAPTER, 3/4" FIPT-3/4" SKT 8 G RETAINING SEAL 9 G O-RING, DISSOLUTION TANK O-RING, 3.37" ID X 0.12" WIDE, EPDM HEX HD, CAP SCREW, 1/4-20 X 3/4L, SS WASHER, FLAT OVERSIZED, A.4, SS 13 G BUSHING, REDUCING, 1" X 1/2" 14 G PIPE, PVC, 1/2" 1 G ADAPTER, MALE, 1/2" 1 G SPRAY BALL ELBOW, 90 DEG. 1" SOCKET, PVC BUSHING, REDUCING, 1"X3/4", SXS 19 G30-03 PIPE, PVC, 3/ ELBOW, 90 DEG. 3/4" SKT, PVC UPPER LEVEL (FINAL FILL) SENSOR ASSY* WHEN REPLACING A SAMPLE MUST BE SENT TO LAB FOR CONCENTRATION VERIFICATION PRIOR TO USE. CONTACT TECHNICAL SUPPORT FOR DETAILS. 21A UPPER LEVEL (FINAL FILL) SENSOR CABLE* * ITEM NOT ILLUSTRATED 7

12 4 29-1/4" 38-1/4" Fill Valve - See Page HYDRAULICS LOWER VALVES, SENSORS & PUMP 8

13 3.1 HYDRAULICS LOWER VALVES, SENSORS & PUMP SEQ PART NUMBER DESCRIPTION RECIRCULATION MOTOR (PUMP) ASSY 1A GRANUFLO I PUMP CABLE ASSY* 1B G2-223 SCREW, MACHINE, (HEX HEAD) 1/4 20 X 1 * 1C 4292 WASHER, FLAT OVERSIZED, A.4, SS* 1D WASHER, 1/4 SPLIT LOCK* 1E HEX NUT 1/4-20, SS* 2 G TRANSFER VALVE (SEE PAGE 13) 2A TRANSFER VALVE RETROFIT KIT ASSY.* (SEE PAGE 13) MACHINES MANUFACTURED PRIOR TO 2007 MAY NEED THIS KIT CONTACT TECHNICAL SUPPORT FOR DETAILS 2B TRANSFER (SPRAY) VALVE CABLE* DRAIN VALVE ASSY 3A DRAIN VALVE CABLE ASSY* MID-FILL LEVEL SENSOR ASSY 4A 1011 MID-FILL LEVEL SENSOR CABLE ASSY* GALLON LEVEL SENSOR ASSY A GALLON LEVEL SENSOR CABLE ASSY* LOW-LEVEL (PUMP DRY) SENSOR ASSY A LOW-LEVEL (PUMP DRY) SENSOR CABLE ASSY* * ITEM NOT ILLUSTRATED 9

14 1 2 See Below Filter Assy - See Page 17 Transfer Valve - See Page /4" Pump Output Pump Input 1 HYDRAULICS LOWER ELBOWS, TEES, PIPES AND FITTINGS 10

15 3.2 HYDRAULICS LOWER ELBOWS, TEES, PIPES AND FITTINGS SEQ PART NUMBER DESCRIPTION 1 G ELBOW, 1-1/2", SCH. 80, PVC 2 G PIPE, PVC, 1-1/2" 3 G30-02 TEE, 1-1/2", SLIP TO SLIP 4 G BUSHING, REDUCING, 1-1/2" X 3/4" G30-03 PIPE, PVC, 3/4", ELBOW, 90 DEG. 3/4" SKT, PVC TEE, 3/4" SOCKET, PVC-80, WAS G G30-04 UNION, 3/4" 9 G SLIP COLLAR - DISSOLUTION TANK 9A G2-22 SCREW, CAP, 1/4-20 X 1-1/4"* BSHNG, RDCR, 3/4-1/4, SPIGXFIPT PIPE 3/4", 2" LG, PVC G BASE GUARD DISSSOLUTION TANK CLAMP, HOSE 11/1" TO 1-1/2", S.S TUBING, PVC, 1" ID X 1-3/8" OD NIPPLE, 1" MIPT, CLOSE ADAP. 1" MIPT X 1" HOSE PVC BSHNG, RDCR, 1-1/2, SPIGXFIPT, FG UNION, 1"FIPT X FIPT, PVC-80, FG LOW-LEVEL (PUMP DRY) SENSOR ASSY NIPPLE, 3/4" MIPT X 1-3/8"LONG 21 G CHECK VALVE, TRUE UNION ADAPTER, 3/4" FIPT-3/4" SKT 23 G NIPPLE, PLASTIC HOSE * ITEM NOT ILLUSTRATED 11

16 3 2 From Pump 2 4 To Transfer Hose To Sprayball TRANSFER VALVE ASSEMBLY 12

17 3.3 HYDRAULICS TRANSFER VALVE ASSEMBLY SEQ PART NUMBER DESCRIPTION TRANSFER/RECIRC VALVE RETROFIT ASSY* MACHINES MANUFACTURED PRIOR TO 2007 MAY NEED THIS KIT CONTACT TECHNICAL SUPPORT FOR DETAILS 1 G TRANSFER VALVE ADAPTOR, 1" MIPT X SOC, PVC PIPE 3/4", 2" LG, PVC BUSHING, REDUCING, 1"X3/4", SxS ELBOW, 90 DEG. 3/4" SKT, PVC * ITEM NOT ILLUSTRATED 13

18 4 2 See Page 9 PLATFORM BED FILL VALVE 14

19 3.4 HYDRAULICS FILL VALVE SEQ PART NUMBER DESCRIPTION 1 G FILL VALVE 1A FILL VALVE CABLE* UNION, 3/4", SOCKET, PVC PIPE 3/4", 2" LG, PVC-80 G30-03 PIPE, PVC, 3/4" ELBOW, 90 DEG. 3/4" SKT, PVC 7 G SLIP COLLAR DISSOLUTION TANK 7A G2-22 SCREW, CAP, 1/4-20 X 1-1/4"* 8 G CHECK VALVE, TRUE UNION 9 G NIPPLE, PLASTIC HOSE * ITEM NOT ILLUSTRATED 1

20 FILTER ASSEMBLY 1

21 3. HYDRAULICS FILTER ASSEMBLY SEQ PART NUMBER DESCRIPTION 1 G FILTER HOUSING 1A G FILTER CARTRIDGE, 1 MICRON* 1B G O-RING FILTER HOUSING GRANUFLO I* 2 G BALL VALVE, STANDARD 3/4" 3 G NIPPLE, PLASTIC HOSE NIPPLE, 3/4" MIPT X 1-3/8"LONG G30-04 NIPPLE, 3/4 X " G2-110 SCREW, CAP, 1/4-20 X /8" A WASHER, 1/4" SPLIT LOCK* WASHER, FLAT OVERSIZED, A.4, SS ELBOW, 90 DEG. 3/4" SKT, PVC 9 G30-03 PIPE, PVC, 3/4" 10 G SLIP COLLAR - DISSOLUTION TANK 11 G2-22 SCREW, CAP, 1/4-20 X 1-1/4" 12 G HOLDER, FILTER HOUSING 13 G2-223 SCREW, MACHINE, 1/4-20 X 1" 13A HEX NUT 1/4-20, SS* FILTER LABEL, DISSOLUTION TANK 1 G WRENCH, FILTER HOUSING* * ITEM NOT ILLUSTRATED 17

22 TRANSFER NOZZLE 18

23 3. TRANSFER NOZZLE SEQ PART NUMBER DESCRIPTION G TRANSFER NOZZLE ASSEMBLY (DOES NOT INCLUDE ITEM 8) 1 G ADAPTER, MALE, 3/4" 3 G30-03 PIPE, PVC, 3/4" 4 G ELBOW, 90 DEGREE, 3/4", THD TO THD ADAPTER, 3/4", MALE, POLYP G BALL VALVE, STANDARD 3/4" 7 G NIPPLE, PLASTIC HOSE 8 G COUPLER, 3/4" HOSE SHANK 19

24 PEM PEM PEM PEM PEM PEM PEM PEM PEM B 1 A (J1) A GFLOW X.X J2 J3 J4 J GROUND POST 1 SEE DETAIL C Page B SEE DETAIL B Page 23 PUMP MIX View A-A DETAIL A 20

25 4.0 CONTROL CONSOLE ASSY DETAIL A SEQ PART NUMBER DESCRIPTION ASSY, GRANUFLO I DISPLAY BOARD CONTROL BOARD CPU, PROGRAMMED, GRANUFLO I POWER RELAY, DPST, 30AMP, 120VAC COIL (MIX) POWER RELAY, DPST, 30AMP, 120VAC COIL (PUMP) NUT 8-32 W/EXT LW SS KEYPAD, SWITCH PANEL, GRANUFLO (SEE PAGE 2) 10A KEYPAD, SWITCH PANEL, DRY ACID, 132 GALLONS (SEE PAGE 2) NYLON SPACER, 0.14 ID X 1/4 OD X /1 LG 13 G1-02 FUSE, 20V 1A, SLO BLO (DRY ACID ONLY)* 13A FUSE HOLDER AND FUSE ASSY (DRY ACID ONLY)* GRANUFLO I CONTROL PANEL RETROFIT KIT* FOR GRANUFLO I MACHINES THAT HAVE THE STEP SWTICH THAT USES A KEY INCLUDES ITEM CONTROL CONSOLE ASSY, GRANUFLO I* CONTROL CONSOLE ASSY, DRY ACID 132* ASSEMBLY, GRANUFLO I TRANSFORMER * ITEM NOT ILLUSTRATED. 21

26 2 1 AC +24V E1 E2 AC E3 GND E4 CT E +12V E View B-B Detail C Ground Post DETAIL B & C 22

27 4.1 CONTROL CONSOLE ASSY DETAIL B & C SEQ PART NUMBER DESCRIPTION POWER BOARD ASSEMBLY WASHER, #8 EXT TOOTH LOCK SS NUT 8-32 W/EXT LW SS * ITEM NOT ILLUSTRATED 23

28 DRY ACID DISSOLUTION UNIT 132 Gallons KEYPAD SWITCH PANEL 24

29 4.2 KEYPAD SWITCH PANEL GRANFLO & DRY ACID SEQ PART NUMBER DESCRIPTION KEYPAD, SWITCH PANEL, GRANUFLO KEYPAD SWITCH PANEL, DRY ACID 132 GALLONS 2

30 1 2 3 PUMP TRANSFER/SPRAY POWER FILL DRAIN MIX GAL. LOW-LEVEL MID-LEVEL TOP-LEVEL CABLES 2

31 4.3 CABLES SEQ PART NUMBER DESCRIPTION GRANUFLO I PUMP CABLE ASSY GRANUFLO I TRANSFER VALVE CABLE GRANUFLO I POWER CORD (CABLE) GRANUFLO I DRAIN VALVE CABLE GRANUFLO I MIX MOTOR CABLE TOP-LEVEL (FINAL FILL) SENSOR CABLE MID-LEVEL SENSOR CABLE LOW-LEVEL (PUMP DRY) SENSOR CABLE GALLON SENSOR CABLE GRANUFLO I FILL VALVE CABLE 27

32 .0 MISCELLANEOUS PART NUMBER DESCRIPTION G HYDROMETER RANGE G G G G G BOTTLE, PRODUCT SAMPLE JAR, HYDROMETER, 00ML WRENCH, FILTER HOUSING HOSE, ¾ FOOD GRADE GRANUFLO DISSOLUTION UNIT VERSION 1 OPERATOR S MANUAL 4038 GRANUFLO DISSOLUTION UNIT VERSION 2 OPERATOR S MANUAL G SET UP KIT DISSOLUTION TANK G1-017 BULB, CONTROL PANEL USED FOR GRANUFLO I VERSION I CONTROL PANEL 28

33 NOTES: 29

34 Fresenius Medical Care North America Manufactured by: Fresenius USA, Inc Nelson Avenue Concord, CA

Control Panel Assembly Model : " Marathon 2000 (20 Gallon) - Series H

Control Panel Assembly Model :990 " Marathon 000 (0 Gallon) - Series H Page- 7 9 0 7 9 0 Number Description Qty Req. 077 NUT-FINISHED HEX #0- (ZP) 070 SWITCH ROCKER (9-) PLUG-HOLE (ZINC) / DIA 0 NUT-HEX.LOCK(KEPS)