PowrTwin 8900XLT. Owner s Manual. Do not use this equipment before reading this manual!
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1 Owner s Manual For professional use only Do not use this equipment before reading this manual! PowrTwin 00XLT Model Number: Gas Bare -0 DC Electric Bare -0 Gas Complete - Gas/Electric Complete -0 NOTE: This manual contains important warnings and instructions. Please read and retain for reference. Printed in the U. S. A Titan Tool Inc. All rights reserved. Form No. -A
2 Parts Lists and Service Instructions Main Assembly 0 - Motor/pump assembly Swivel fitting assembly (includes item ) Bleed hose assembly w/valve Filter assembly O-ring... - Cart assembly... - Belt guard assembly... Bleed Hose Assembly with Valve Hydraulic system... - Belt, "V" Convertokit,. HP, Honda, gasoline (gas model) Siphon hose assembly, " x." Convertokit, DC electric, V (electric model, not shown) Bleed valve Elbow, 0º Hose assembly Bleed tube (includes item ) Diffuser Bleed line assembly (includes items ) - Bushing, / male x / female (For use with older hose assemblies that have / NPT thread allows the attachment of the older hose to bleed valve P/N -00.) -00 Bleed valve kit (includes items,, and bushing P/N -) Titan Tool Inc. All rights reserved.
3 Cart Assembly (P/N -) Handle Screw Motor/pump bracket Axle Spacer (long) Wheel Washer Retaining ring Frame Roll pin Snap button... Belt Guard Assembly (P/N -) - Belt guard... - Screw Lock washer... - Nut... - Belleville washer Flat washer... - Clip... - Flat washer... - Bolt... - Label (not shown) 0-0 Sleeve Washer... - Screw Washer Lock washer... - Screw Spacer... - Spacer (short) Nut Flat washer... Titan Tool Inc. All rights reserved.
4 Hydraulic System Knob decal... - Set screw... - Pressure control knob Set screw... - Pulley/fan assembly... - Key, pump (. x. x / )... - Hydraulic pump Tube connector... - Screw Lock washer O-ring... - Return hose assembly Fitting... - Tank cover Clinch nut... - Socket screw Washer... - Screw Tank gasket Nipple Elbow, street Inlet screen... - Hydraulic tank... - Flex lock nut Flat washer Lock washer... - Plug... - Screw, HH... - Tap bolt Shield... - Elbow... - Hose clamp Tubing, Teflon... - Pressure hose assembly Elbow Ground lug Hydraulic filter Hydraulic by-pass... - Hydraulic fluid cap/dipstick Tube assembly... - Thumb screw Acorn nut Mounting plate retainer... - Spacer Screw, HH... - Elbow (not shown)... - Ball valve (not shown)... Torque and Sealant Guide Item Description Use blue Loctite on threads Torque to 0 ft./lbs. (. N/m) Use hydraulic sealant Use hydraulic sealant Use blue Loctite on threads Torque to FT/LBS ( N/m) Torque to FT/LBS ( N/m) 0 Use hydraulic sealant Use hydraulic sealant Use hydraulic sealant Torque to FT/LBS (0, N/m) Torque to FT/LBS (0, N/m) Torque to 0 FT/LBS ( N/m) Torque to FT/LBS (0, N/m) Titan Tool Inc. All rights reserved.
5 DC Electric Convertokit (P/N 0-) 0 0- Cover Nut stop Lock washer Flat washer Motor shaft shield Screw Circuit breaker reset ON/OFF switch Motor, DC-Electric, HP, 0 / 0 Hz, V Pulley Handle grip Handle Screw... - Mount plate Rectifier (not shown) Fan (not shown)... - Belt, "V" (not shown, not part of assembly) Titan Tool Inc. All rights reserved.
6 Gas Convertokit (P/N 0-) Filter Assembly Screw Flat washer Engine, gas. HP, Honda Key... - Pulley... - Mounting plate, gas eng Stop nut... - Belt, "V" (not shown, not part of assembly) Item Part # Description Qty. Qty. Qty. 0- Filter cap assembly Spring Filter element, M, w/ball Filter element, 0 M, w/ball Filter element, 00 M, w/ball Gasket, Teflon (thick) Gasket, Teflon (thin) O-ring, Teflon Seat, tungsten carbide Pipe plug Filter body Pipe plug Hex fitting, / (installed) Hex fitting, / (included in Lit. Set) Filter Service Kit (P/N 0-00) 0-00 Spring Gasket, Teflon Gasket, Teflon... - O-Ring, Teflon... Specifications Maximum Working Pressure psi (. MPa) Filter Area... In ( cm) Outlet Ports...() /" NPT(F) for bleed valve () /" NPT(F) with / NPSM(M) hose connection () /" NPT(F) plugged for additional gun hookup. Wetted Parts...Carbon steel with electroless nickel and cadmium plating, stainless steel, tungsten carbide, Teflon 0 Titan Tool Inc. All rights reserved.
7 Bleed Valve Assembly (P/N -00) Siphon Hose Assembly 0-0 Valve handle Bellville washer Retaining ring Valve washer Valve stem Stem o-ring Ball Valve body Valve o-ring Valve housing Valve seat Valve seal Valve seat retainer Hex screw Flat washer Spacer Item Part # Description Qty. Qty Hose...'...' 0- Hose clamp Tube Tube Rock catcher Adapter Clip Spring Valve seal kit (includes items,,, and ) Titan Tool Inc. All rights reserved.
8 Hydraulic Motor See page for installation instructions. -0 Trip retainer O-ring Trip spring, Ball, SS Spool / sleeve set... - O-ring Cylinder head plug... - O-ring... - Flex lock nut Elbow, 0º... - Cylinder head O-ring Sleeve retainer Retainer ring Elbow Piston retainer screw Piston Piston seal O-ring Valve rod assembly... - Piston rod Lock ring Cylinder Rod seal... - Motor/pump block Motor tube... - Tee O-ring kit O-ring... Motor Service Kit Minor (P/N -00) -00 O-ring Trip spring Ball, SS... - O-ring... - O-ring... - Flex lock nut O-ring Piston seal O-ring Rod seal... Servicing the Hydraulic Motor Perform this procedure using the necessary parts from Motor Service Kit Minor (P/N -00). If the hydraulic motor is operable, start the machine and jog the piston rod () into its top position. NOTE: Servicing of the hydraulic motor should be carried out in a clean, dust free area only. Any dust or metallic particles left in the motor or entering it on reassembly may damage the critical parts and affect its service life and warranty. All parts should be inspected for absolute cleanliness. Disassembling the Hydraulic Motor. Disconnect the pressure hose from the elbow ( and in Hydraulic System parts list) on the back of the hydraulic pump.. Remove the two mounting screws and two lock washers ( and, in Cart Assembly parts list) that attach the motor/pump assembly to the cart.. Place the motor/pump assembly in a vise, holding it securely by the motor/pump block (). Titan Tool Inc. All rights reserved.
9 Hydraulic Motor Cut-Away Torque flex locknut to 0 ft./lbs. (N/m). Use blue Loctite. Torque head plug to ft./lbs. ( N/m). Do not over-tighten o-ring seal. Fluid Section Torque trip retainers to ft./lbs. ( N/m). Do not over-tighten o-ring seal. Motor/ Pump Block Torque piston retainers to ft./lbs. (0 N/m). Use red Loctite. Use blue Loctite on lock ring. Seal lip must face down. 0 0 Use hydraulic sealant. Seal lip must face up. Valve rod assembly is factory set and permanently Loctited. Do not disassemble. -0 Retaining ring... - Connecting pin O-ring, Teflon... - Packing set, leather/uhmwpe/steel Upper packing spring... - Displacement rod Spring retainer Lower packing spring Outlet valve cage Outlet valve ball Outlet valve seat Seal washer Outlet valve housing... - Pump cylinder O-ring... - Foot valve cage Foot valve ball Foot valve seat Seat o-ring Foot valve housing Fluid section service kit, major (includes items,, and fluid section service kit, minor P/N -00) -00 Fluid section service kit, minor (includes items,,, 0,,,,, and Loctite P/N -0) -00 Foot valve assembly (includes items 0) -00 Outlet valve assembly (includes items ) Titan Tool Inc. All rights reserved.
10 Gun Manifold Assemblies (Optional) SIngle Gun Add-On Manifold Assemblies -Gun Add-On Kit Add-A-Gun Kit Gun Add-On Gun Add-On Add-A-Gun Kit Add-A-Gun kit Item Part # Description /" /" /" /" -00 Nipple, Hex Nipple, Hex Valve, Ball Valve, Ball Nipple, Hex Nipple, Hex Plug, Pipe Block, Manifold Nipple, Hex Multiple Gun Add-On Manifold Assemblies Gun Manifold Assembly Part # Description Gun /" Gun /" Gun /" Gun /" Gun /" Gun /" - Gun Add-On, /" Gun Add-On, /" Add-A-Gun Kit, /" Add-A-Gun Kit, /" Titan Tool Inc. All rights reserved.
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