Circulation Kits for CP Pumps
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1 Instruction Sheet P/N 08000C Description This instruction sheet covers two circulation kits for CP Pumps: Stainless steel circulation kit, with Viton O-rings Stainless steel circulation kit, with EPR O-rings Installation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. The circulation valve kits are shipped partially assembled. NOTE: All NPT fittings on the siphon side of the hydraulic system must be coated liberally with pipe thread adhesive/sealant and tightened securely to eliminate the siphoning of air into the pump. See Figure. The circulation kits consist of these parts: stainless steel circulation valve two-way ball valve (drain-off valve) drain-off hose and rod NPT and JIC fittings. Remove the plastic shipping caps covering the valve ports and threaded fittings before assembling the kit and installing it on the pump. 2. Install the circulation valve (2) on the pump siphon manifold. Threads on the valve outlet port are / 2 in. NPT. Orient the valve so that the elbow is on top.. Connect the ball valve () to the circulation valve.. Connect the drain-off hose () to the ball valve.. Connect the drain-off rod to the drain-off hose. NOTE: Use the recommended high-pressure hose for your pump. 6. Connect a high-pressure fluid hose with a / 2 20 JIC fitting from the return side of the fluid circuit to the elbow () on the circulation valve. 2 Figure Circulation Kit Installation. Elbow (return) 2. Circulation valve Note: Use pipe thread adhesive/ sealant part 9008 (Loctite High Temp SS67) on fitting threads.. Ball valve. Drain-off hose. Drain-off rod 009A Part 08000C
2 2 Circulation Kit Operation See Figure 2. Closing the circulation valve decreases the return flow, causes the pump to run slower, and decreases the volume of fluid flowing through the system. Rotate the circulation valve outer knob clockwise to close the valve, counter-clockwise to open it. To lock the valve setting, rotate the inner knob until it contacts the valve body and tighten it securely. Opening the circulation valve increases the return flow through the valve, causes the pump to run faster, and increases the volume of fluid flowing through system. CAUTION: Never close the circulation valve more than finger tight. Over-tightening may damage the carbide point and seat. Keep the ball valve closed while circulating fluid through the system. Open the ball valve to bleed air or drain waste fluid from the system. Lock Setting Adjust Flow Circulation Valve Closed Drain-Off Rod Open Ball Valve Waste Container (Must be grounded) 0020A Figure 2 Circulation Kit Operation Part 08000C
3 Circulation Kit Parts To order parts, call the Nordson Finishing Customer Support Center at (800) -99 or your local Nordson representative. Stainless Steel Circulation Kit, Viton O-rings See Figure. ÁÁÁÁÁ ÁÁÁÁÁ 007 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ KIT, circulation, stainless steel ÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ELBOW, male, / 2 20 x / in. NPT, stainless ÁÁÁÁÁÁ ÁÁÁÁÁ steel ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ NIPPLE, hex, ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ / 8 x / x.06 in., stainless steel ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 9720 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ CONNECTOR, male, 7, / 6 x /8 in., ÁÁÁÁÁÁ 2 ÁÁÁÁÁ stainless steel ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ HOSE, drain-off, /8 in. ID, ft. ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ 7020 ROD, drain-off ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ VALVE, circulation, stainless steel A ÁÁÁÁÁ 7 ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ 700 ÁÁÁÁÁ B VALVE, ball, stainless steel ÁÁÁÁÁÁ NOTE A: Refer to Circulation Valve Repair and Parts in this instruction sheet. B: Refer to Ball Valve Repair and Parts in this instruction sheet. Stainless Steel Circulation Kit, EPR O-rings See Figure. 790 KIT, circulation, stainless steel, EPR ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ELBOW, male, ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ / 2 20 x / in. NPT, stainless steel ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ 2 ÁÁÁÁÁ 9797 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ NIPPLE, hex, / 8 x / x.06 in., stainless ÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ steel ÁÁÁÁÁÁÁÁÁÁ 9720 CONNECTOR, male, 7, / 6 x /8 in., 2 ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ stainless steel ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ HOSE, drain-off, /8 in. ID, ft. ÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 7020 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ROD, drain-off ÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 6 ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ VALVE, circulation, stainless steel, EPR ÁÁÁÁÁÁ ÁÁÁÁÁ A ÁÁÁÁÁ 7 ÁÁÁÁÁ 700 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ VALVE, ball, stainless steel ÁÁÁÁÁÁ ÁÁÁÁÁ B NOTE A: Refer to Circulation Valve Repair and Parts in this instruction sheet. B: Refer to Ball Valve Repair and Parts in this instruction sheet. Part 08000C
4 A Figure Circulation Kit Parts Circulation Valve Repair and Parts Disassembly See Figure.. Loosen the lock nut knob (0) and rotate the adjusting knob () counterclockwise until the valve is fully opened. 2. Unscrew the cap (9) from the body ().. Remove the lock nut knob, adjusting knob, cap, stem (7), and point (2) from the circulation valve as an assembly. Use care to prevent damaging the point.. Remove the point from the keyed slot in the stem. Remove the lock nut (2) from the stem, and unscrew the lock nut knob and adjusting knob from the stem.. Unscrew the stem from the cap. Remove the O-rings and backup ring (, 6, and 8) from the stem and cap. 6. Use a hex wrench to remove the hollow lock screw () from the body. 7. Carefully remove the seat (2) and seal washer () from the body. Clean and inspect the valve parts. Replace any damaged or worn parts. A damaged seat or point makes circulation control difficult and can prevent the circulation valve from closing completely. Assembly. Lubricate new O-rings (6, 8) with O-ring lubricant. Install the back-up rings and O-rings on the stem (7) and cap (9). 2. Thread the stem into the cap (9) and install the lock nut knob (0), adjusting knob () and lock nut (2) on the stem.. Lubricate the seat (2) and seal washer () with O-ring lubricant and install them into the body ().. Install the side of the hollow lock screw () into the body () with the greatest face area against the seat. To avoid damaging the seat, tighten the hollow lock screw carefully.. Install the point (2) into the keyed slot in the stem. 6. Insert the cap and stem assembly into the body, carefully sliding the point into the seat. Do not force the point into the seat. 7. To prevent damaging the point or seat, rotate the adjusting knob counterclockwise until the stem hits the stop in the cap. Screw the cap into the body and tighten it snugly. Part 08000C
5 2 (Seat) Apply O-ring lubricant part (Parker O-Lube or equivalent) before installing. Install with side having most face area against seat (item 2). 2(Point) A Figure Circulation Valve Repair and Parts Circulation Valve with Viton O-Rings See Figure VALVE, circulation, stainless steel 9870 SCREW, lock, hollow, / POINT and seat assembly A WASHER, seal A 7022 BODY, circulation valve, stainless steel 902 BACK-UP RING, single, / 8 x / 2 in O-RING, Viton, black, 0.7 x 0.00 in STEM O-RING, Viton, black, 0.62 x 0.70 in CAP, 6 stainless steel NUT, lock, 7 / KNOB NUT, lock, #0-2 NOTE A: Included in Carbide Seat service kit, part 062. Part 08000C
6 6 Circulation Valve with EPR O-Rings See Figure VALVE, circulation, stainless steel, EPR 9870 SCREW, lock, hollow, / POINT and seat assembly A WASHER, seal A 7022 BODY, circulation valve, stainless steel 902 BACK-UP RING, single, / 8 x / 2 in O-RING, EPR, 0.7 x 0.00 x 0.06 in STEM 8 96 O-RING, EPR, 0.62 x 0.70 x 0.06 in CAP, 6 stainless steel NUT, lock, 7 / KNOB NUT, lock, #0-2 NOTE A: Included in Carbide Seat service kit, part 062. Carbide Seat Service Kit See Figure. 062 SERVICE kit, carbide seat, circulation valve POINT and seat assembly WASHER, seal A WASHER, seal B NOTE A: Used with standard steel circulation valves. B: Used with stainless steel circulation valves. Ball Valve Repair and Parts Disassembly See Figure.. Remove the fillet-head screw () from the handle (). Remove the handle from the ball valve. 2. Remove the flat spring () from the stem ().. Unscrew the stem gland nut (6) from the housing (0). Pull the stem () out of the valve body.. Remove the thrust washer (7) and the stem packing (2).. Unscrew the body cap (9) from the housing. 6. Remove the ball (2) and ball seats (). Remove and discard the body seal (8). Clean and inspect the valve parts. Replace any worn or damaged parts. Assembly. Install new ball seats (0) in the housing (0) and body cap (9). Install the new ball (2) into the housing, then screw the body cap into the housing hand-tight. Part 08000C
7 7 NOTE: Do not tighten the body cap while the valve is cold. This forces the body seats out of the housing and cap seats. 2. Install a new thrust washer (7) in the housing.. Install a new stem packing () on the stem (). Insert the stem () into the valve body, aligning the end of stem () with the slot in ball (8).. Install the stem gland nut (2) over the stem (). Screw the gland nut into the housing and tighten it hand-tight.. Heat the ball valve for one hour at 0 F (77 C) to form the ball seats, then tighten the body cap (9) and stem gland nut (2) securely while the valve is still hot. 6. When the valve has cooled, insert the flat spring () into the groove in the stem (). 7. Install the handle (6) over the stem (). Align the holes in the handle (6) and stem (). Install the fillet-head screw (7) into the handle and tighten it securely A Figure Ball Valve Repair and Parts Part 08000C
8 8 Ball Valve Parts See Figure. 700 Valve, ball, stainless steel 70 Stem Packing, stem 7008 Spring, flat,.2 x 0.28 OD x in Handle 7000 Screw, fillet head, #8-2 x 0.87 in., steel, zinc, grade Nut, gland, stem Washer, thrust, 0. x 0.00 x in Seal, body Cap, body 0 70 Housing, valve 7009 Seat, ball Ball 700 Optional bracket Ball Valve Repair Kit See Figure. 062 Kit, repair Packing, stem 7008 Spring, flat Washer, thrust, 0. x 0.00 x in Seal, body 7009 Seat, ball 2 Issued /02 Original copyright date 988. Nordson and the Nordson logo are registered trademarks of Nordson Corporation. Loctite is a registered trademark of Loctite Corporation. Viton is a registered trademark of DuPont Dow Elastomers. L.L.C. Part 08000C
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