PARTS LIST FOR GC-1002/1502-0ME1 (GRAINGER ITEM #3WB86 AND #3WB87) COLD WATER PRESSURE WASHER (AFTER SERIAL # )

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1 PARTS LIST FOR GC-1002/1502-0ME1 (GRAINGER ITEM #3WB86 AND #3WB87) COLD WATER PRESSURE WASHER (AFTER SERIAL # ) MANUFACTURED FOR W.W. GRAINGER INC. FOR REPLACEMENT PARTS CALL GRAINGER PARTS Motor Horsepower: GC ME1: GC ME1: Pump Oil Grade: Pump Oil Capacity: Nozzle Size: GC ME1: GC ME1: 1.5 H.P. 2.0 H.P. SAE30W Non-Detergent (Grainger Item #4ZF21) 9.81 oz mm 1.25 mm 1

2 This Parts Listing has been compiled for your benefit. You can be assured your cold water pressure washer was constructed and designed with quality and performance in mind. Each component has been rigorously tested to insure the highest level of acceptance. The contents of this Parts Listing are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials, equipment, specifications or models at any time without notice. WARNING THIS IS A PROFESSIONAL HIGH PRESSURE, COLD WATER PRESSURE WASHER. CAUTION SHOULD BE OBSERVED WHEN USING OR REPAIRING THIS UNIT! READ AND FOLLOW THE SAFETY WARNINGS LISTED BELOW BEFORE ATTEMPTING ANY REPAIRS ON THIS PRESSURE WASHER! SAFETY WARNINGS 1. NEVER alter or modify the equipment. Be sure any accessory items and system components being used will withstand the pressure developed. Use only genuine manufacturer parts for repair of your pressure washer. Failure to do so can cause hazardous operating conditions and will VOID warranty. 2. NEVER make adjustments on machinery while the unit is connected to the engine without first removing the ignition cable from the spark plug. Turning over the machinery by hand during adjustment or cleaning might start the engine and machinery with it, causing serious injury to the operator. 3. Know how to stop and bleed pressures quickly. Be thoroughly familiar with controls. 4. Before servicing the unit, turn unit off, relieve the water pressure and allow the unit to cool down. Do not make repairs while the unit is running. Service in a clean, dry, flat area. Block the wheels to prevent the unit from moving. Be especially careful to properly dispose of any flammable materials. 5. After testing the machine, DO NOT leave the pressurized unit unattended. Shut off the unit and release trapped pressure before leaving. Table of Contents SPECIFICATIONS... 3 NOTES... 4 FRAME ASSEMBLY FOR GC-1002/1502-0ME1 (AFTER SERIAL # )... 6 MOTOR ASSEMBLY ( & )... 8 PUMP ASSEMBLY (3-0362) UNLOADER ASSEMBLY (8-0625) UNLOADER (8-0493) & DETERGENT INJECTOR ( ) ASSEMBLY LANCE ASSEMBLY ( AND ) WIRING SCHEMATIC WIRING DIAGRAM

3 SPECIFICATIONS MODEL NUMBER GC ME1 GC ME1 Operating Pressure (PSI/Bar): 1000/ /103.4 High Pressure Nozzle: 1.40 mm 1.25 mm Water Volume (GPM/lpm): 2.0/7.6 Motor: Totally enclosed fan cooled, circuit breaker thermal overload protection, 35ft. power supply cord with Ground Fault Circuit Interrupter (GFCI) Horsepower Voltage 120 Phase Single Amps Pump: Oil Type Direct Driven, Oil Bath, Triplex Piston SAE30W Non-Detergent (Grainger Item #4ZF21) Oil Capacity (oz./liters) 9.81 /0.29 Plungers Manifold Valves Unloader Thermal Relief Valve Detergent Injector Ceramic Forged Brass Stainless Steel Adjustable Relieves heated water during unloader bypass stage Adjustable low pressure down stream from pump Unit Net Weight (lbs/kg) 90/41 92/42 Unit Shipping Weight (lbs/kg) 117/53 119/54 Unit Net Dimension (in/cm) Unit Shipping Dimension (in/cm) 30Lx21Wx26H/76Lx53Wx66H 30.5Lx21.5Wx26.5H/77.5Lx54.5Wx67.5H 3

4 NOTES DATE SERIAL NUMBER BREAK REASON # CHANGED PUMP FROM TO CHANGED UNLOADER FROM TO # REPLACED FRONT HANDLE WITH

5 NOTES 5

6 FRAME ASSEMBLY FOR GC-1002/1502-0ME1 (AFTER SERIAL # ) GC-1002_1502-0ME KMD 6

7 GC-1002_1502-0ME KMD FRAME ASSEMBLY ITEM DESCRIPTION PART # QTY 1 CAP WHEEL WASHER SPACER BASEPLATE A QC SOCKET O-RING PUMP RELIEF VALVE REDUCER POP-OFF VALVE ELBOW BOLT WASHER LOCKNUT DECAL - CAUTION/IMPORTANT (SEE AND ) N/A 1 17 TAG - WARNING RISK OF ELECTROCUTION CABLE TIE DECAL-ON/OFF (SEE AND ) N/A 1 20 DECAL - PUMP INSTRUCTIONS (SEE AND ) N/A 1 21 MOTOR ASSEMBLY (1002) MOTOR ASSEMBLY (1502) DECAL - WARNING RISK OF INJECTION/EXPLOSION (SEE AND ) N/A 1 23 DECAL- SILVER STICKER N/A 1 24 KEY LANCE (1002) LANCE (1502) GUN & WAND PSI HIGH PRESSURE HOSE ASSEMBLY (28-29) HOSE QUICK CONNECT LOCKWASHER BOLT TAG - IMPORTANT OIL PLUG UNLOADER DETERGENT HOSE SWIVEL GARDEN HOSE FILTER DECAL - PLACARD MI-T-M ELEC 1000 PSI (SEE ) DECAL - PLACARD MI-T-M ELEC 1500 PSI (SEE ) HANDLE A ISOLATOR BOLT DECAL - GRAINGER 800# LARGE (SEE AND ) DECAL SET (1002) DECAL SET (1502)

8 MOTOR ASSEMBLY ( & ) RSW 8

9 _ RSW MOTOR ASSEMBLY REF. # DESCRIPTION PART # QTY. 1 Hex Screw Motor Box O-ring Terminal Switch (20 Amp) Crimp Splice Starting Capacitor Starting Capacitor Running Capacitor Lockwasher Strain Relief GFCI Cord 20 Amp GFCI Cord 15 Amp Motor Box Strap Motor- 1.5 H.P. (See ) Motor- 2.0 H.P. (See ) Complete Motor Assembly (Inc. 1-13) Complete Motor Assembly (Inc. 1-13)

10 PUMP ASSEMBLY (3-0362) JDK TORQUE SPECS. ITEM FT/LBS Nm

11 JDK PUMP ASSEMBLY ITEM DESCRIPTION PART # QTY ITEM DESCRIPTION PART # QTY 1 PLUG OIL INDICATOR O-RING (SEE ) COVER COMPLETE VALVE (SEE ) SEE KIT 6 26 SCREW SCREW N/A 8 27 OIL CAP WASHER N/A 8 28 NUT HEAD N/A 1 29 WASHER O-RING (SEE ) PISTON GUIDE (SEE ) SEE KIT 3 8 PLUG SPACER O-RING (SEE ) SEAL (SEE ) PLUG O-RING (SEE ) RING (SEE ) SEE KIT 3 34 PISTON GUIDE N/A 3 12 GASKET (SEE ) SEE KIT 3 35 CONNECTING ROD N/A 3 13 PISTON GUIDE CONNECTING ROD PIN GASKET (SEE ) SEE KIT 3 37 O-RING (SEE ) SEE KIT 1 15 RING (SEE ) SEE KIT 3 38 REAR COVER O-RING (SEE AND ) O-RING (SEE ) PISTON GUIDE PLUG PUMP BODY N/A 1 41 SCREW N/A 4 19 BEARING CRANKSHAFT N/A 1 20 SNAP RING BEARING N/A 1 21 SNAP RING SEAL (SEE ) O-RING (SEE ) SEE KIT 1 45 FLANGE DISC SCREW N/A 4 REPLACEMENT KITS Mi-T-M KIT # DESCRIPTION ITEMS # OF ASSEMBLIES # OF CYLINDERS KIT - VALVES KIT - SUPPORT RING KIT - PISTONS KIT - O-RINGS 2, 7, 9, 16, 22, 33, 37, 39 6, 1, 1, 3, 1, 1, 1, KIT - OIL SEALS 32, 44 3, KIT - WATER SEALS 12, 14, 15, 16 3, 3, 3,

12 UNLOADER ASSEMBLY (8-0625) MLK 12

13 UNLOADER ASSEMBLY MLK ITEM DESCRIPTION PART # QTY ITEM DESCRIPTION PART # QTY 1 PLASTIC CAP O-RING BUSHING BALL N/A 1 3 LOCKNUT SPRING N/A 1 4 KNOB BANJO BOLT WASHER O-RING SPRING N/A 1 28 HOSE BARB NUT O-RING PISTION GUIDE N/A 1 30 BALL O-RING SPRING O-RING O-RING SPACER N/A 1 33 PLUG O-RING BY-PASS HOUSING N/A 1 13 O-RING N/A 1 35 O-RING O-RING BANJO BOLT O-RING O-RING PLUG NON-RETURN VALVE VALVE HOUSING N/A 1 39 SPRING O-RING ORIFICE O-RING O-RING THREADED PISTON N/A 1 42 O-RING PIN DETERGENT INJECTOR SEAT N/A 1 O-RING REPAIR KIT (INC. 9, 10, 12, 13, 15, 18, 19, 23, 27, 29, 32, 35, 37, 41, 42)

14 UNLOADER (8-0493) & DETERGENT INJECTOR ( ) ASSEMBLY RD 14

15 RD UNLOADER (8-0493) & DETERGENT INJECTOR ( ) ASSEMBLY REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Adjusting Cap O-ring Spring Connector Spring Retainer Bypass Fitting N/A 1 4 Piston Stem O-ring Back-up Ring Flow Balancer O-ring (See ) N/A Sep Spring Set Screw Detergent Injector- 1.80mm Locknut Orifice- 1.80mm Piston Retainer Injector Body N/A 1 10 O-ring (See ) N/A Sep Spring (See ) N/A Sep O-ring (See ) N/A Sep Ball (See ) N/A Sep Back-up Ring O-ring (See ) N/A Sep Washer Piston Retainer N/A 1 14 Washer Spring Connector O-ring (See ) N/A Sep Body N/A 1 36 Barb Valve and Ball Assembly Adjustable Knob Bypass Seat Unloader Repair Kit (Inc. 4-6, 10-12, 17-19, 21) O-ring Injector Repair Kit (Inc , 35) Bypass Fitting N/A 1 15

16 DLG LANCE ASSEMBLY ( AND ) 16

17 _ _ DLG LANCE ASSEMBLY ( AND ) REF. # DESCRIPTION PART # QTY. REF. # DESCRIPTION PART # QTY. 1 Nozzle Assembly (Inc. 2-15) Plastic Housing (See ) N/A Sep. 1 2 Nozzle Body O-ring Back-up Ring Angle Plate O-ring Nozzle Protector O-ring I.D. Pin- 1.25mm Back-up Ring I.D. Pin- 1.40mm Nozzle- 1.25mm Coupling Nozzle- 1.40mm Pipe Sleeve (See ) N/A Sep. 1 Repair Kit (Inc. 4-6, 13) O-ring Complete Lance Assembly mm (Inc. 1-17) Pin Complete Lance Assembly mm (Inc. 1-17)

18 OMCWU189S DCE WIRING SCHEMATIC 18

19 OMCWU189D DCE WIRING DIAGRAM 19

20 Manufactured by Mi-T-M 8650 Enterprise Drive, Peosta IA / Fax

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