Prodigy Parts Manual Part No

Transcription

1 Prodigy Parts Manual Part No

2 Table of Contents Parts List and Illustrations Page Number Kits and Routine Maintenance Parts Table...iv Hydraulic Component Location... 1 Engine and Hydraulic Pump Group... 2 Hydraulic Controls and Cowling Group... Lift Arm Assembly... 8 Track Drive System Frame Group... 1 Decal Group Bolt Torque Table Metric Bolt Torque Table Write your machines Serial Number in the space below for future reference. The serial number is located on the metal tag underneath the manual holder on the left side of the cowel assembly. NOTE: On some earlier models, the Serial Number tag was located inside the cowel assembly. MFG BY: MANUFACTURING, LLC SERIAL NO: MODEL NO: PART NO: TK216 TK216P Record SERIAL Number here The Serial Number shown on the metal tag contains additional information. When looking up replacement parts in this manual, refer only to the ACTUAL SERIAL NUMBER Internal Use Only Actual Serial Number Internal Use Only iii

3 Routine Maintenance Replacement Parts The following parts should be considered as normal stock part items in your location. Keeping a supply of these items will enable you to keep the Prodigy in full service. Part Name Part Number Air Filter Z0A-013 Pre-Filter (Air Filter) Z0A-810 Fuel Filter (engine mounted) ZE8-015 Fuel Filter (fuel line) Hydraulic Filter (up to Serial Number ) Hydraulic Filter (from Serial Number to present) Engine Oil Filter PFB-00 Spark Plug... BPR5ES Hydraulic Oil... ISO-68-5 Seal kit for Lift Cylinder Seal kit for Tilt Cylinder Seal kit for Wheel Motor... L Seal kits for Control Valve: Between Section Seal Kit Spool Cap Seal Kit Replacement cartridge for Counterbalance valve Female Auxiliary Hydraulic Coupler Repair kit... KITN38 Replacement Key iv

4 Hydraulic Component Location Item No Description 1 Hydraulic valve bank, including control handles 2 Hydraulic fi lter 3 Right track drive Left track drive 5 Hydraulic pump 6 Lift arm hydraulic cylinder 7 Attachment tilt hydraulic cylinder 8 Attachment quick couplings (without protective covers) 1

5 Engine and Hydraulic Pump Group

6 Engine and Hydraulic Pump Group Key No. Description Qty Serial No. 221 & above Serial No FILTER ASSY, SPIN ON W/ HEAD ENGINE/PUMP ASSY 3 WASHER, FLAT 1/ G WASHER, LOCK 5/16 G BOLT, HH M8 X BOLT, HH M8 X BOLT, HH M8 X (Installed upwards through tank) 8 NUT, M Sealing Washer for M8 Flange Bolt NUT, LOCK M8 X 1.25 ZC ENGINE AND PUMP ASSY, PARKER BOLT, SOC 3/8-2 X 1 NF F FITTING FITTING WASHER PUMP L BEARING FITTING, HB 12 X 12 SAE ORING EXHAUST GASKET, 2 HP HONDA MUFFLER, KANGA SPARK ARRESTOR A A 23 SPIDER, RED PLATSOMER L HOSE, FC CUT 5 LONG HUB SPLINED L HUB-KEYED L SCREW, SELF DRILLING 8 X 1/2 HH SLOTTED 28 BOLT, HEX FLANGE M6 X SQUARE ENGINE SHAFT KEY PUMP PRESSURE TUBE, PARKER COUPLING SPACER ENGINE AND PUMP MOUNT EXHAUST ELBOW 2 L L FUEL LINE, FUEL FILTER, IN-LINE GASKET, 3.2 MM THK FROM KK513 KID 1 L11601 L GASKET, 3.2 MM THK FROM KK513 KID 1 L11602 L FILTER, HYDRAULIC OIL FITTING BONDED SEAL BULKHEAD LOCKNUT N/S HYDRAULIC OIL, ISO

7 Hydraulic Controls and Cowling Group (B) (A)

8 Hydraulic Controls and Cowling Group Key No. Description Qty Serial No. 221 & above CONTROLS/COWLING Serial No NUT, M12 X 1.75 NYLOCK ZC BOLT, CARRIAGE M12 X 1.75 X WASHER, FLAT M12 ZC CONTROL/COWLING ASSEMBLY 5 INSULATION, COWLING 1 OK17251 OK NUT, MACHINE ZC SCREW, MACH PAN 10/32 X ELBOW, HB 1/ X 1/8 MNPT WASHER, FLAT 1/ G WASHER, LOCK # THROTTLE, CONTROL -COMPLETE BOLT, HH M8 X 1.25 X 25 ZC GRIP INLINE FUEL SHUTOFF VALVE FUEL CAP, WITH BREATHER CHOKE CABLE IGNITION SWITCH, 3 POSITION OPERATOR CONTROL WELDMENT CONTROL VALVE 1 L L A CONTROL VALVE SEAL KIT BETWEEN SECTION SEAL KIT 19B CONTROL VALVE SEAL KIT SPOOL CAP SEAL KIT FITTING FITTING COUNTERBALANCE VALVE, PARKER L A COUNTERBALANCE VALVE REPLACEMENT CARTRIDGE FITTING FITTING FITTING, TEE HOSE, AM06-6FJ-6FJ90T (Main hydraulic line from pump) 27 HOSE, AM0-6FJ-6FJ90T (Counter balance valve to valve bank inlet) 28 HOSE, AM0-6FJ-6FJ (Lift cylinder base end) HOSE, AM0-6FJ-6FJ (Lift cylinder rod end) HOSE, AM06-6FJ-6FJ (Left drive motor) HOSE, AM06-6FJ-6FJ (Left drive motor) HOSE, AM06-6FJ-6FJ90T (Auxiliary quick connections) A HOSE, AM06-6FJ-6FJ90T, AUXILIARY MALE QUICK CONNECT 32B HOSE, AM06-6FJ-6FJ90T, AUXILIARY FEMALE QUICK CONNECT 33 HOSE, AM06-6FJ-6FJ (Right drive motor) HOSE, AM06-6FJ-6FJ (Right drive motor)

9 Hydraulic Controls and Cowling Group (continued) (B) (A)

10 Hydraulic Controls and Cowling Group (continued) Key No. Description Qty Serial No. 221 & above Serial No HOSE, AM0-6FJ-6FJ (Tilt cylinder base end) HOSE, AM0-6FJ-6FJ (Tilt cylinder rod end) HOSE, AM06-6FJ-6FJ90T (Main hydraulic return line) 38 ADAPTER, HYDR M16X2 TP MALE X IGNITION WIRING HARNESS (shown with hydraulic hose bundle) 0 ROUND, CONTROL LEVER ROUND, CONTROL LEVER ROUND, CONTROL LEVER KNOB, CONTROL L L TACHOMETER/HOUR METER 1 L12150 L FITTING FITTING KEY

11 Lift Arm Assembly

12 Lift Arm Assembly Key No. Description Qty Serial No. 221 & above Serial No LIFT ARM ASSY 1 NUT, NF 3/-16 ELASTIC STOP ACORN NUT BOLT, HH M8 X 1.25 X 50 ZC WASHER, FLAT M20 ZC WASHER, FLAT M2 ZC ZERK, 1/8 STR NPT BOOM ARM PIVOT PIN SWIVEL PIN WELDMENT LIFT ARM ASSEMBLY CHAIN TENSIONER FITTING ROLLER CHAIN SAP SAP CONNECTION LINK SAP SAP NUT, M1 X 2.00 NYLOCK ZC BOLT, HH M8 X 1.25 X 16 ZC BULKHEAD FITTING BOLT, HH M X 75 ZC BOLT, HH M X 65 ZC BOLT, HH M6 X 1.00 X 12 ZC FEMALE QUICK DISCONNECT SOCKET A FEMALE QUICK DISCONNECT 1 KITN38 REPAIR KIT 21 DUST PLUG FOR FEMALE QUICK DISCONNECT 22 MALE QUICK DISCONNECT PIN DUST CAP FOR MALE QUICK DISCONNECT 2 ZERK, 1/8 STR NPT ZERK, 1/8NPT 90 DEGREE A A 26 ZERK, M6 X 1.00 STR BOOM ARM WELDMENT BOOM ARM COLLAR WELDMENT CHAIN TENSIONER PLATE SWIVEL PIN, WITH ZERK SPROCKET WITH ARM WELDMENT ATTACHMENT COUPLING ASSEMBLY 33 NUT, ACORN M8 X 1.25 ZC WASHER, LOCK M12 ZC PIN, ROLL BOLT, HH M12 X 1.75 X 5 ZC GR MALE ADAPTER WELDMENT CYLINDER, TILT 2 1 L L A TILT CYLINDER SEAL KIT (L ) 9

13 Lift Arm Assembly (continued)

14 Lift Arm Assembly (continued) Key No. Description Qty Serial No. 221 & above Serial No CYLINDER,LIFT L11061 L A LIFT CYLINDER SEAL KIT (L ) 0 LIFT CYLINDER PIN 2 L L MALE ADAPTER PIN MALE ADAPTER LOCK PLUG, O-RING WASHER, M6 X M18 OD ZC HARDENED WASHER NUT, M12 x 1.75 THD ZC LOCK WASHER

15 Track Drive System , , Key No. Description Qty Serial No. 221 & above Serial No TRACK DRIVE COMPONENTS 2 INNER BEARING 2 OK OK OUTER BEARING 2 OK OK NUT, NF 3/-16 ZC CASTELLATED COTTER PIN, 1/8 X 1 1/ FITTING DUST CAP SEAL DRIVEN HUB WELDMENT OK IDLER HUB WELDMENT OK TIRE AND WHEEL ASSEMBLY OK107 11A TIRE B TUBE C WHEEL NUT, M WHEEL LUG NUTS FITTING BOLT, HH M MOTOR WHEEL 2 L L A Wheel Motor Seal Kit 1 L TRACK 2 L11062 L

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17 Frame Group

18 Frame Group Key No. Description Qty Serial No. 221 & above MISC FRAME COMPONENTS Serial No FILTER SHIELD INSULATION 1 OK17250 OK NUT, NC 5/8-11 ZC G RIVET, ALUM 1/ X 3/ AD88A WASHER, FLAT 1/ G WASHER, FLAT 9/ WASHER, LOCK 5/16 G WASHER, LOCK 5/8 G BOLT, HH M8 X 1.25 X 16 ZC EYEBOLT, 5/8-11 X 1.75 PLATED BOLT, HH M8 X 1.25 X 25 ZC BOLT, HH M8 X 1.25 X 12 SS MANUAL HOLDER CLAMP, PROTECTIVE PLASTIC COIL SLEEVE NUT, LOCK M8 X 1.25 ZC PRODIGY FRAME WELDMENT HOSE TRAY HYDRAULIC FILTER SHIELD MUFFLER GUARD HYDRAULIC DIP STICK ASSEMBLY TRACK INSTALLATION TOOL REAR STEP ASSEMBLY 23 NUT, M WASHER, FLAT M12 ZC BOLT, SOC M PIN, ROLL 6MM OPERATOR PLATFORM WELDMENT BATTERY BATTERY COVER WELDMENT BATTERY CABLE, POSITIVE BATTERY CABLE, NEGATIVE

19 Decal Group HIDDEN BEARING

20 Decal Group Key No. Description Qty Serial No. 221 & above Serial No KIT, DECAL TRACKED OK DECAL, POWERHOUSE PRODIGY LARGE 1 OK OK DECAL, POWERHOUSE PRODIGY SMALL 3 OK OK DECAL, CONTROL PANEL 1 OK OK DECAL, TK216 1 OK OK DECAL, DO AND DON T 1 OK OK DECAL, HIDDEN BEARING GREASE REG 1 OK OK DECAL, CABLE EYE 2 OK OK DECAL, HOOK 1 OK OK DECAL, MAX FILL LEVEL 1 OK OK DECAL, SWL 220 LBS 1 OK OK DECAL, ENGINE SWITCH 1 OK OK DECAL, DANGER PINCH POINT DECAL, WARNING (REFUELING) DECAL, HYDRAULIC OIL (ISO)

21 Torque Table for Grade 2, Grade 5 and Grade 8 Bolts Grade Marking No Mark Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Plain Plated Plain Plated Plain Plated ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m 1/ / / / / / / / / / / / / / / / / / / / / / / / / /

22 Metric Torque Table for Grade 5.6, Grade 8.8 and Grade 10.9 Bolts Grade Marking MFG 5.6 MFG 8.8 MFG 10.9 Grade Size ft. lb. N-m ft. lb. N-m ft. lb. N-m

23 Compact Power Inc. P.O. Box 0 Fort Mill, SC Phone: Fax: Web Site: Part No