PARTS MANUAL KA-3500PT PISTON TYPE PUMP INDEX

Transcription

1 PARTS MANUAL KA-500PT PISTON TYPE PUMP INDEX - Parts Page Drawing page - Fluid End Detail page - Piston Assembly, Liner & Pony Rod Detail page - Water Manifold Assembly Detail page 5 - Oil Manifold Assembly Detail page 6 - Parts List page 7- Dupagro B.V. 670 AX Wageningen /

2 KA-6FE KA- KA-D KA-D Dupagro B.V. 670 AX Wageningen KA-50 KA-9 KA-90 KA-60 KA-59 KA-50-5 KA-5 KA-0 KA-90- KA-0 KA-00 KA-95 KA-60-7 AP-6T KA-05 KA-60 Page / KA-5 KA-65 BACK PLATE REMOVED TO SHOW BELTS KA-5 KA-55 KA-75 KA- KA- KA-0 KA- AP-7 KA-5L LONG SPRING KA-7HT DISCHARGE VALVE KA-77 INSERT KA-7HT SEAT KA-00HT DISCHARGE VALVE ASSEMBLY KA-5S SHORT SPRING KA-7HT SUCTION VALVE KA-77 INSERT KA-7 VALVE SEAT KA-05HT SUCTION VALVE ASSEMBLY D u p a g r o AP-7 KA-95 KA-60 KA-5 KA-5 KA-75T KA-PT KA-0 KA-65 *REMOVE PISTON & LINER AS AN ASSEMBLY IN ORDER TO SERVICE KA-5 KA-65 KA-6S SNAP RING KA-7T KA-6 PACKING GLAND KA-6-A PONY ROD PACKING GLAND ASSEMBLY KA-0- KA- KA- KA-A KA- TWO SEALS TO CRANKCASE OIL KA-500PT KA-6G GASKET KA-PT KA--000 KA-0- KA-0A TROUBLESHOOTING GUIDE for Kerr Pump ) CHECK FOR LEAKING PISTONS - REPLACE IF NECESSARY ) CHECK FOR PROPER FLUID FLOW TO PUMP - MINIMUM REQUIREMENTS " SUCTION HOSE NO MORE THAN 50' LONG WITH 0 PSI OF CONTINUOUS PRESSURE FEEDING PUMP ) REMOVE VALVE COVER CAPS AND INSPECT VALVES & VALVE SEATS FOR FOREIGN OBJECTS AND WEAR - REPLACE IF NECESSARY

3 670 AX Wageningen Page / ITEM NO. QTY. PART NO. DESCRIPTION KA-D FLUID END, VESSEL ONLY (DUCTILE) KA-7HT SUCTION VALVE, HEAT TREATED, A/R WITH INSERT 6 KA-77 ABRASIVE RESISTANT VALVE INSERT KA-7HT DISCHARGE VALVE, HEAT TREATED, A/R WITH INSERT 5 KA-D TOP COVER CAP (DUCTILE) 6 KA-5L VALVE SPRING (DISCHARGE) (LONG) 7 KA-5S VALVE SPRING (SUCTION) (SHORT) 6 KA-7HT VALVE SEAT, HEAT TREATED, A/R LONG SPRINGS TO TOP 9 9 KA- O-RING COVER CAP 0 KA-6 COVER CAP STUD KA-7 COVER CAP STUD NUT KA-5D END COVER CAP (DUCTILE) D u p a KA-6FE g FLUID END LIFTING EYE r o KA-6B COVER CAP BRACKET STUD 5 AP-7 FLUID END DRAIN PLUG 0 KA-00 ITEM NO. QTY. PART NO. DESCRIPTION KA-7HT DISCHARGE VALVE, HEAT TREATED, A/R WITH INSERT KA-77 ABRASIVE RESISTANT VALVE INSERT 7 KA-7HT VALVE SEAT, HEAT TREATED, A/R 0 SHORT SPRINGS KA-5L VALVE SPRING (DISCHARGE) (LONG) TO BOTTOM 9 KA-00 KA-05 ITEM NO. QTY. PART NO. DESCRIPTION KA-7HT SUCTION VALVE, HEAT TREATED, A/R WITH INSERT KA-77 ABRASIVE RESISTANT VALVE INSERT KA-7HT VALVE SEAT, HEAT TREATED, A/R KA-5S VALVE SPRING (SUCTION) (SHORT) KA-05 5 FOR FOREIGN OBJECTS AND WEAR

4 670 AX Wageningen Page / KA PISTON ASSEMBLY ITEM NO. QTY. PART NO. DESCRIPTION KA PISTON, BODY ONLY, /" KA-6-50 PISTON CUP KA-6-50 PISTON CUP RETAINER PLATE KA-6 PISTON CUP SNAP RING 5 KA-6 PISTON O-RING 9 7 ITEM NO. QTY. PART NO. DESCRIPTION KA-5-50 LINER, /" HEAT TREATED KA-75T PONY ROD, PISTON PUMP TYPE KA-65 PISTON EXTENSION ROD KA-70 PISTON EXTENSION ROD LOCK NUT 5 KA-90 LINER RETAINER 6 KA-5-50 PISTON COMPLETE /" 7 KA-0 CLAMP, PONY ROD TO PISTON ROD KA-95 LINER GASKET 9 KA-PT SPLASH GUARD 5 PISTON 6 D u p a g r o 5 PISTON ASSEMBLY DRAWING CRITICAL NOTE: MATCH GROOVE DO NOT MIX WITH ANOTHER KA-0-A KA-0-A KA-S KA- SEALS KA-6-A PONY ROD PACKING GLAND ASSEMBLY KA-6 PONY ROD GLAND

5 670 AX Wageningen Page 5/ 0 5 REV B: ADDED ITEMS 5 & 6; REV C: UPDATED PART NO'S.' D u p a g r o 9 9 WATER MANIFOLD ASSEMBLY (EXPLODED VIEW) KA-90-A ITEM NO. PART NUMBER DESCRIPTION QTY. KA-0 AP-90- WATER MANIFOLD / npt WATER MANIFOLD PLUG AP-90- WATER MANIFOLD / OIL MANIFOLD BOLT AP-90- WATER MANIFOLD 90 DEGREE FITTING 5 AP-90-5 / QUICK COUPLING 6 KA-KT-9 PISTON CHAMBER COVER SIGHT GLASS 7 KA-90 PISTON CHAMBER COVER AP-90- PISTON CHAMBER COVER INPECTION GLASS WING NUT 9 AP-90-9 PISTON CHAMBER COVER INSPECTION GLASS CAPSCREW 0 AP-90-0 PISTON CHAMBER COVER WING NUT AP-90- PISTON CHAMBER COVER CAPSCREW AP-90- FORCED DRIP LUBE TUBE AP-90- / LOCK WASHER AP-90- /-0UNC NUT 5 AP-6- /" QUICK CONNECT 6 KA-9 PISTON CHAMBER COVER GASKET

6 670 AX Wageningen Page 6/ ITEM NO. PART NUMBER DESCRIPTION QTY. KA-60 OIL MANIFOLD AP-60- JIC MALE ELBOW / AP-90- WATER MANIFOLD / OIL MANIFOLD BOLT KA-60-5 FITTING, CROSSHEAD OIL INJECTOR 5 KA /" (50 DEG) SS TEFLON HOSE 6 KA-60-6 /" (50 DEG) SS TEFLON HOSE 7 KA-6 OIL MANIFOLD GASKET FOR KA-KT AP-90- / LOCK WASHER 9 AP-60- /-NPT PIPE PLUG SOCKET TYPE INTERNAL HEX 5 D u p a g r o OIL MANIFOLD ASSEMBLY (RIGHT-HAND DRIVE) KA-60RH-A

7 670 AX Wageningen Kerr KA-500PT Piston Type Pump Page 7/ KA-PT Pump Case KA- Crankshaft Oil Seal KA-6 Bearing Housing Capscrews 9 KA-6B Bearing Housing Capscrews KA-7 Bearing Housing Gaskets KA--05 Main Bearing Adjusting Shims.05 KA--00 Main Bearing Adjusting Shims.00 KA--005 Main Bearing Adjusting Shims.005 KA-9 Main Bearings KA-0 Pan Cover KA- Pan Cover Capscrews KA- Pan Cover Gasket AP-6T D Breather Cap (Oil u Filler) Threaded Style p a g r o AP-6 Breather Cap (Oil Filler) KA-7T Crosshead Tapered KA- Wrist Pin KA-A Wrist Pin Bushing KA-9 Wrist Pin Set Screws & Nut KA-0A Connecting Rod (Inserted Both Ends) KA-0 Connecting Rod Only (No Inserts - Requires inserts both ends) KA--000HRL Connecting Rod Insert Bushing (Std) KA--00 Connecting Rod Insert Bushing (.00) KA--05 Connecting Rod Insert Bushing (.05) KA--000 Connecting Rod Insert Bushing (Std) KA- Connecting Rod Capscrew 6 KA- Connecting Rod Shims (Laminated) 6 KA-6M-A Pony Rod Gland Assembly (Pony Rod Gland, Snap Ring, Seals, & Wiper) KA-6M Pony Rod Gland Snap Ring Type for KA-9 Seal Kit KA-6S Pony Rod Gland Snap Ring KA-6G Pony Rod Gland Gasket KA-6A Pony Rod Gland Assembly (Pony Rod Gland, Snap Ring, Seals) KA-6 Pony Rod Seal Gland Snap Ring Type KA- Pony Rod Seal ( Seals per Set) sets KA-9 Pony Rod Seal Kit ( Seals & Wiper per Set) KA-9SG- Installation Tool, Seal Guard Wiper Driver KA-0 Pony Rod Gland Capscrews SS

8 670 AX Wageningen Kerr KA-500PT Piston Type Pump Page / KA-PT Pony Rod Splash Guard KA--500 to / Bushing KA--500 to / Bushing KA--000 to Bushing KA-DM Fluid End Vessel Only (Ductile) KA-D Top Cover Cap (Ductile) KA-5D End Cover Cap (Ductile) KA-6B Cover Cap Bracket Stud KA-6 Cover Cap Stud KA-7 Cover Cap Stud Nut KA-N Cover Cap O-Ring, Nitrile 6 KA-A Cover Cap O' Ring (Aflas) 6 KA-- D Spring, Disc Valve, u Inner p a g r 0 o KA-5S Valve Spring (Suction) (Short) KA-5CW Valve Spring 6 KA-5L Valve Spring (Discharge) (Long) KA-59T Fluid End / Liner Retainer Lineup Studs KA-59CS Fluid End Capscrews 6 KA-59 Fluid End / Liner Retainer Studs 0 KA-60 Stud Nut KA-6MH Valve Puller, Hydraulic, A/R Type Valve KA-6M-5 O-Ring, Puller KA-6M-5 O-Ring, Puller KA-6M- Spacer Washer, Puller KA-6M- Head, Puller KA-6M- Pin Set, Puller KA-6M- Rod, Puller KA-6M Wing-Guided Seat Tri-Pin Type Puller Ass'y KA-6 Valve Puller Wing Type AP-7 Drain Plug /" Hex Pipe Plug AP-7S / NPT Oil Level/Stuffing Box Hex Plug (Steel) AP-7SS / NPT Oil Level/Stuffing Box Hex Plug (Stainless Steel) AP-7AB / NPT Oil Level/Stuffing Box Hex Plug (AB) KA-7HT Discharge Valve, Heat Treated, A/R with Insert KA-7HT Suction Valve, Heat Treated, A/R with Insert KA-7HT Valve Seat, Heat Treated, A/R 6

9 670 AX Wageningen Kerr KA-500PT Piston Type Pump Page 9/ AP-77T Valve Insert Tool KA-77HT Abrasive Resistant Valve Insert (High Temperature) 6 KA-77B Suction Valve Insert Blue KA-77R Discharge Valve Insert Red KP-5R Abrasive Resistant Valve Insert Red 0 KA-PT KA-500PT Rebuild Gasket Kit Complete Includes the Following Parts:() KA-, () KA-7, () KA-, () KA-6G, () KA-, () KA-PT, (6) KA-, () KA-7, () KA-6, () KA-9, () KA-95, () AP- KA-0-TP- Crankshaft, Splined Hydraulic Drive TP- KA-0- Crankshaft, Splined Hydraulic Drive Tooth Spline # & #9 KA-0-6 Crankshaft, Splined Hydraulic Drive 0 Tooth Spline KA-5- Bearing Housing, Hydraulic Drive # KA-5-6 Bearing Housing, Hydraulic Drive # 6 KA-6FE D Fluid End Lifting u Eye p a g r o KA-6BH Bearing Cap Lifting Eye KA-7 # & #9 Auburn Housing Gasket KA-0TP Bearing Housing, Oil Pump Lubrication System KA-0 Bearing Housing, Extension Shaft Side AP- Extension Shaft KA-- O-Ring, Adapter Sleeve KA-TP Adapter Sleeve, Oil Pump Lubrication System KA-- Socket Head Capscrews, Pump Oil Lubrication System KA-- O'Ring, Pump Oil Lubrication System KA-- Bushing / NPT to -/ NPT Steel KA- Pump, Oil Lubrication System AP-5 Oil Seal, Bearing Housing Extension Shaft KA-0RH Bracket, Oil and Water Pumps (Right-Hand) KA-0LH Bracket, Oil and Water Pumps (Left-Hand) AP-5 Oil Pump, / Cast Iron AP-50 Sheave, Oil Pump KA-55 Belt, Oil Pump AP-60-6 Fitting, Female Swivel (Supplied with hose) AP-60-5 Fitting, Crosshead Oil Injector AP-60- Oil Manifold Plug AP-60- Male Pipe Rigid / X / (Supplied with hose) 5 AP Degree Tube Fitting / (Supplied with hose) KA-60 Oil Manifold

10 670 AX Wageningen Kerr KA-500PT Piston Type Pump Page 0/ AP-60- Oil Manifold 90 Degree Elbow KA-6 Oil Manifold Gasket KA-65TP Oil Line, Pump Manifold KA-65 Oil Line, Pump Manifold KA-70TP Oil Line, Pump to Oil Sump KA-70 Oil Line, Pump to Oil Sump KA-75 Oil Line, Manifold to Bearing Housing KA-0 Oil Line, Manifold to Crosshead AP-90- /-0 UNC Nut AP-90- / Lock Washer AP-90- Fitting, Water Jet AP-90- Piston Chamber Cover Setscrew AP-90-0 D Piston Chamber u Cover Wing Nut p a g r o AP-90-9 Piston Chamber Cover Inspection Glass Capscrew AP-90- Piston Chamber Cover Inspection Glass Wing Nut AP-90-5 Water Manifold Quick Coupling AP-90- Water Manifold 90 Degree Fitting AP-90- Water Manifold / Oil Manifold Bolt AP-90- Water Manifold Plug KA-90 Piston Chamber Cover KA-90A Piston Chamber Cover Spray Unit Complete KA-9 Piston Chamber Cover Gasket KA-9 Piston Chamber Cover Inspection Glass AP-95 Water Pump, Bronze AP-97 Water Pump Repair Kit (Nitrile) AP Sheave, Water Pump (KA use belt KA-05-07) AP Sheave, Water Pump (KA use belt KA-05-0) AP Sheave, Water Pump (KA use belt KA-05-09) AP Belt, Water Pump (KA use sheave KA-00-75) AP-05-0 Belt, Water Pump (KA use sheave KA-00-60) AP Belt, Water Pump (KA use sheave KA-00-50) KA-0 Water Manifold KA-5 Line, Water Pump to Manifold AP-6 / Quick Connect KA-0 Line, Water Pump to Supply Tank KA-5 Line, Water Manifold to Piston Cover

11 670 AX Wageningen Kerr KA-500PT Piston Type Pump Page / KA-0-6 Lock Washer, Pump Oil Lubrication System AP-0-9 Sheave Bushing AP-0 Sheave, Crankshaft Drive to Pumps AP-5-50 Rotation Label AP-5-90 Degree Tube Fitting / (Supplied with hose) AP-5- SAE JIC Male Connector / x / AP-5-7 /-6 UNC x / Setscrew AP-5- /-6 UNC Hex Head Nut AP-5- / Lock Washer AP-5- / Flat Washer AP-5- /-6 UNC x / AP-5-9 / Flat Washer D u p a g r o AP-5-7 /-0 UNC x / Capscrew KA-5RH Belt Guard, Pump Drive (For Right-Hand Pump) KA-5LH Belt Guard, Pump Drive (For Left-Hand Drive) KA-5MRH Guard & Bracket Assy (For Right-Hand Pump) KA-5MLH Guard & Bracket Assy (For Left-Hand Pump) KA-5-00 Piston Complete KA-5-50MU Piston Complete / (Molded Urethane) KA-5-00 Piston Complete KA-5-50 Piston Complete / KA-6 Piston O' Ring KA- Piston Snap Ring Installation Tool KA Piston, Body Only KA Piston, Body Only / KA Piston, Body Only KA Piston Cup Kit.0(cup, retainer plate, snap ring) KA Piston Cup Kit.5 (cup, retainer plate, snap ring) KA Piston Cup Kit (cup, retainer plate, snap ring) KA-65 Piston Extension Rod KA-70 Piston Extension Rod Lock Nut KA-75 Pony Rod Piston Pump Type KA-76 Installation Tool for Pony Rod Seal KA-77 Installation Wrench, Pony Rod KA-0 Clamp, Pony Rod to Piston Rod KA- Capscrew Socket Head 6

12 670 AX Wageningen Kerr KA-500PT Piston Type Pump Page / KA-SS Lock Washer, Pony Rod to Piston Rod Clamp SS 0 KA-5-00KER-A Liner Assembly (Piston complete, rod, locknut, liner kerramic, gasket) KA-5-00CH-A Liner Assembly (Piston complete, rod, locknut, liner chrome, gasket) KA-5-50KER-A Liner Assembly / (Piston complete, rod, locknut, liner kerramic, gasket) KA-5-50CH-A Liner Assembly / (Piston complete, rod, locknut, liner chrome, gasket) KA-5-50CER-A Liner Assembly / (Piston complete, rod, locknut, liner ceramic, gasket) KA-5-00CH-A Liner Assembly (Piston complete, rod, locknut, liner chrome, gasket) KA-5-00CER-A Liner Assembly (Piston complete, rod, locknut, liner, gasket) KA-5-00KER Liner, Kerramic KA-5-00CH Liner, Chrome KA-5-50KER Liner, / Kerramic KA-5-50CH Liner, / Chrome KA-5-50CER D Liner, / Ceramic u p a g r o KA-5-00CER Liner, Ceramic KA-5-00CH Liner, Chrome KA-90 Liner Retainer KA-95 Liner Gasket KA-00HT Discharge Valve Complete, A/R Heat Treated (KA-7HT, KA-7HT & KA-5L) KA-05HT Suction Valve Complete, A/R Heat Treated (KA-7HT, KA-7HT & KA-5S) AP-06 Valve Seat Seating Tool AP-0 Flow Meter AP--9-5 # 9 Planetary Gear Assembly 5.50: AP---7 # Planetary Gear Assembly AP---6 # Planetary Gear Assembly 6.0- AP--- # Planetary Gear Assembly.6- KA-5 Planetary Adapter Kit 6 to KA-6 Spline Adapter (-0) KA-7 Spline Adapter Spacer AP-0- Snap Ring, SAE C Bolt Drive Assembly -/ Male Input Shaft AP-0- Oil Seal, SAE C Bolt Drive Assembly -/ Male Input Shaft AP-0B Bearings, SAE C Bolt Drive Assembly -/ Male Input Shaft AP-0S Input Shaft, SAE C Bolt Drive Assembly -/ Male Input Shaft AP-0H Housing, SAE C Bolt Drive Assembly -/ Male Input Shaft AP-0 SAE C Bolt Drive Assembly -/ Male Input Shaft AP- O'Ring, # Auburn Input Drive Assembly AP-5 Oil Level Sight Glass

13 670 AX Wageningen Kerr KA-500PT Piston Type Pump Page / AP-5 D Oil Level Sight u Plug p a g r o KA-500HT Valve Ass'y, Complete A/R Caged (KA-50HT, KA-50HT, KA-50, KA-506, KP-5 & KA--) KA-50HT Seat, Valve, Heat Treated 5 KA-50HT Valve w/insert, Heat Treated 5 KA-50HT Cage, Valve 5 KA-506 Valve Seat O'Ring 6 KA-550 Cage Wrench KA-70 Oil Cooler w/0 V Fan Motor KA-900 Special Tool Kit consists of (KA-6M, AP-77T, KA-, KA-76, KA-77, KA-06) All prices and part numbers are subject to change without prior notice.