PARTS BOOK CATALOG IMPLEMENT ASSEMBLIES STANDARD BOOM 3PT HITCH MOUNT

Transcription

1 PARTS BOOK CATALOG IMPLEMENT ASSEMBLIES STANDARD BOOM 3PT HITCH MOUNT DIAMOND MOWERS, Inc. 350 E 60 th St. North Sioux Falls, SD FOR WARRANTY CALL DIAMOND MOWERS DIRECT: OUR TECHNICIANS WILL DIAGNOSE YOUR SITUATION OVER THE PHONE TO GET YOU UP AND RUNNING QUICKLY. Phone: Fax: DIAMOND MOWERS, INC.

2 Page 2 Foreword This manual contains the parts breakdown and identification of the various components and structures that make up your mower implement. The illustrations, drawings, and diagrams in this manual are based on the latest information available at the time of publication. Your machine may have product improvements and features not yet contained in this parts manual. Diamond Mowers Inc. reserves the right to make changes at any time without notice or obligation. Diamond Mowers Inc and Wetblade are trademarks of Diamond Mowers Inc. This manual should be consulted prior and during while assembling the unit, and anytime parts or assembly clarification is needed. Copyright 2016 Diamond Mowers Inc. All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights heron may be reproduced or copied in any form or by any means graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without written permission of the publisher.

3 Page 3 Table of Contents IMPLEMENT ASSEMBLIES 4 FRAME ASSEMBLY - STD BOOM 3PT HITCH 5 DECK FEED ASSEMBLY - STD BOOM 3PT HITCH 6 LIFT VALVE FEED ASSEMBLY - STD BOOM 3PT HITCH, SURE GRIP JOYSTICK 7 LIFT VALVE HARDWARE ASSEMBLY - STD BOOM 3PT HITCH, SURE GRIP JOYSTICK 8 LIFT VALVE BOOM LINE ASSEMBLY - STD BOOM 3PT HITCH, SURE GRIP JOYSTICK 9 LIFT VALVE FEED ASSEMBLY - STD BOOM 3PT HITCH, DAN FOSS JOYSTICK 10 LIFT VALVE HARDWARE ASSEMBLY - STD BOOM 3PT HITCH, DAN FOSS JOYSTICK 11 LIFT VALVE BOOM LINE ASSEMBLY - STD BOOM 3PT HITCH, DAN FOSS JOYSTICK 12 LIFT VALVE FEED ASSEMBLY - STD BOOM 3PT HITCH, MECHANICAL CABLE 13 LIFT VALVE HARDWARE ASSEMBLY - STD BOOM 3PT HITCH, MECHANICAL CABLE 14 LIFT VALVE BOOM LINE ASSEMBLY - STD BOOM 3PT HITCH, MECHANICAL CABLE 15 DECK ASSEMBLIES PUMP ASSEMBLY VALVE ASSEMBLY VALVE ASSEMBLY FILTER ASSEMBLY DRIVE LINE ASSEMBLY 21 ELECTRICAL ASSEMBLIES 22 POWER SWITCHBOX - SINGLE HEAD WITHOUT TRAVEL LOCK 23 LIFT ASSEMBLIES 24 CONTROLS ASSEMBLY - CONTROL STAND, FLOOR MOUNT, QD 25 CONTROLS ASSEMBLY - JOYSTICK, NON-PROPORTIONAL, SUREGRIP 26 LIFT VALVE - ELECTRICAL NON-PROPORTIONAL, 4-SPOOL, OPEN CENTER, D03 27 LIFT VALVE - MECHANICAL CABLE, 4-SPOOL, OPEN CENTER X10 TIE-ROD CYLINDER 29

4 IMPLEMENT ASSEMBLIES

5 IMPLEMENT ASSEMBLIES Page 5 FRAME ASSEMBLY - STD BOOM 3PT HITCH 1 GREASELESS BUSHING, 1-21/32 OD /16 LOCK WASHER GR /8 LOCK WASHER GR /2 LOCK WASHER GR LOCK WASHER GR /16 X 3-1/4 NC HEX CAPSCREW GR /8 X 1 NC HEX CAPSCREW /2 X 1 NC HEX CAPSCREW /16 X 1 NC HEX CAPSCREW X 5-1/2 NC HEX CAPSCREW GR X 10 NC HEX CAPSCREW GR /4 X 1 NF SOCKET HEAD CAPSCREW /16 NC NYLOCK NUT NC HEX NUT /4 X 2 ROLLPIN STABILIZER LINK TIE ROD CYLINDER, 3 X /4 GREASE ZERK /4 X 90DEG GREASE ZERK CYLINDER PIN TOP 3-POINT/MAIN FRAME PIN BOTTOM 3-POINT/MAIN FRAME PIN SWIVEL/BOOM PIN SWIVEL/MAIN FRAME PIN LYNCH PIN, 7/16 X REST/MAIN FRAME PIN LYNCH PIN, 5/16 X 1-9/ INPUT CONNECTION SHIELD DRIVELINE (COMPLETE) A SHAFT 1 P B YOKE PTO STD BOOM MOUNT BRACKET HARDENED BUSHING, 1-1/4 ID BUSHING, 1-1/2 ID REST SWIVEL REAR 3-PT PUMP MOUNT BRACKET SADDLE MAIN FRAME TUBE CLAMP /4 X 1/4 NC SETSCREW

6 IMPLEMENT ASSEMBLIES Page 6 DECK FEED ASSEMBLY - STD BOOM 3PT HITCH 1 7/16 LOCK WASHER /8 LOCK WASHER /8 FLAT WASHER /2 LOCK WASHER /16 LOCK WASHER /16 FLAT WASHER /2 X 2 NC HEX CAPSCREW /8 X 1 NC HEX CAPSCREW /2 X 1 NC HEX CAPSCREW /8 X 4 NC HEX CAPSCREW M-OR X 3/4MJIC, ADAPTER /16 NC NYLOCK NUT /2 NC NYLOCK NUT /16 NC NYLOCK NUT /8 NC NYLOCK NUT FILTER ASSEMBLY /2" SUCTION HOSE MJ X 1MJ X 1FJX, TEE M-OR X 1MJIC, ADAPTER ADJ-OR X 1FOR-90DEG, ELBOW #24 FLANGE X 1-1/2 KING NIPPLE-90DEG /2 SAE MALE ADJ, ELBOW-90DEG MJIC X #20 FLANGE, ADAPTER #8 MORB HOLLOW HEX PLUG BREATHER #20 FLANGE KIT #24 FLANGE KIT BRAKE VALVE /2 SAE BALL VALVE /2 SAE KING NIPPLE, LONG HOSE 1/4 X 124 (1/2MORB-90 X 5/16MJIC) HOSE 3/4 X 28 (1FJIC-90DEG X 1FJIC) HOSE 3/4 X 35 (1FJIC-90DEG X 1FJIC) HOSE 3/4 X 85 (1FJIC-45DEG X 3/4MJIC) BANDIT CLAMP SIGHT GLASS WITH TEMP GAUGE RPM TANDEM PUMP PUMP BRACE /2 X 2 BUSHING PUMP MOUNT BRACKET HYDRAULIC TANK TANK STRAP SWITCH BOX /8 SAE FLAT WASHER GR /8 NC NYLOCK NUT POWER PLUG 1 JD-RE37651

7 IMPLEMENT ASSEMBLIES Page 7 LIFT VALVE FEED ASSEMBLY - STD BOOM 3PT HITCH, SURE GRIP JOYSTICK 1 5/8-OR PLUG MJIC X 1FJIC-90DEG, ADAPTER /4ADJ-MOR X 3/4MJIC-90DEG, ADAPTER /2MJIC X 1/2MORB-90DEG, ADAPTER /4MORB X 3/4MJIC, ADAPTER /8MJIC X 5/8MORB, ADAPTER HOSE 3/4 X 20 (3/4FJIC X 3/4FJIC-90) (SUCTION) HOSE 3/4 X 30 (5/8FJIC X 1FJIC) (RETURN) HOSE 3/4 X 30 (5/8FJIC X 1/2FJIC) (PRESSURE)

8 IMPLEMENT ASSEMBLIES Page 8 LIFT VALVE HARDWARE ASSEMBLY - STD BOOM 3PT HITCH, SURE GRIP JOYSTICK 1 3/8 LOCK WASHER /8 FLAT WASHER /16 LOCK WASHER #10 LOCK WASHER /8 X 1-1/2 NC HEX CAPSCREW /8 X 1-1/4 NC HEX CAPSCREW /16 X 1 NC HEX CAPSCREW #10-32 X 3/4 SOCKET HEAD CAPSCREW /8 X 2-3/4 NC HEX CAPSCREW /16 NC NYLOCK NUT /8 NC NYLOCK NUT /8 X 1 NC 4-LOBE KNOB-SCREW TOGGLE SWITCH ACCUMULATOR ADAPTER /4MP X 1/4FP X 1/4FP TEE /4MP X 1/4FPX-90DEG, FITTING ACCUMULATOR ELECTRIC VALVE, 4-SPOOL, "SOFT SHIFT" SPACER 1 OD X 7/16 ID X 1-3/ JOYSTICK ACCUMULATOR BRACKET JOYSTICK STAND, LOWER ADJUSTABLE SLIDE, JOYSTICK JOYSTICK BRACKET, UPPER

9 IMPLEMENT ASSEMBLIES Page 9 LIFT VALVE BOOM LINE ASSEMBLY - STD BOOM 3PT HITCH, SURE GRIP JOYSTICK 1 1/2ADJ-OR X 1/2FPX-90DEG, ADAPTER /2ADJ-OR X 1/2FPX-45DEG, ADAPTER HOSE 1/4 X 64 (1/2MP X 1/2MORB-90DEG) HOSE 1/4 X 48 (1/4MP X 1/2MORB-90DEG) HOSE 1/4 X 52 (1/2MP X 1/2MORB-90DEG) HOSE 1/4 X 108 (5/16MJIC X 1/2MORB-90DEG) HOSE 1/4 X 38 (1/2MP X 1/2MORB-90DEG) RESTRICTOR, 3/64 ORIFICE

10 IMPLEMENT ASSEMBLIES Page 10 LIFT VALVE FEED ASSEMBLY - STD BOOM 3PT HITCH, DAN FOSS JOYSTICK 1 1MJIC X 1FJIC-90DEG, ADAPTER /4ADJ-MOR X 3/4MJIC-90DEG, ADAPTER /2MJIC X 1/2MORB-90DEG, ADAPTER /4MORB X 3/4MJIC, ADAPTER HOSE 3/4 X 37 (3/4FJIC-90DEG X 1FJIC) (RETURN) HOSE 3/4 X 39 (3/4FJIC-90DEG X 1/2FJIC) (PRESSURE) HOSE 3/4 X 20 (3/4FJIC X 3/4FJIC-90) (SUCTION)

11 IMPLEMENT ASSEMBLIES Page 11 LIFT VALVE HARDWARE ASSEMBLY - STD BOOM 3PT HITCH, DAN FOSS JOYSTICK 1 3/8 LOCK WASHER /8 FLAT WASHER /16 LOCK WASHER /8 X 1-1/2 NC HEX CAPSCREW /8 X 1-1/4 NC HEX CAPSCREW /16 X 3/4 NC HEX CAPSCREW /8 X 2-3/4 NC HEX CAPSCREW /8 NC NYLOCK NUT /8 X 1 NC 4-LOBE KNOB-SCREW TOGGLE SWITCH WIRING HARNESS, 6' JOYSTICK SECTION WIRING HARNESS, 4' VALVE SECTION /4MP X 1/4FPX-90DEG, FITTING ACCUMULATOR ADAPTER /4MP X 1/4FP X 1/4FP TEE VALVE ADAPTER /4MORB X 3/4MJIC, ADAPTER ACCUMULATOR ELECTRIC VALVE, 4-SPOOL SPACER 1 OD X 7/16 ID X 1-3/ JOYSTICK ACCUMULATOR BRACKET JOYSTICK STAND, LOWER JOYSTICK BRACKET, UPPER ADJUSTABLE SLIDE, JOYSTICK

12 IMPLEMENT ASSEMBLIES Page 12 LIFT VALVE BOOM LINE ASSEMBLY - STD BOOM 3PT HITCH, DAN FOSS JOYSTICK 1 1/2ADJ-OR X 1/2FPX-90DEG, ADAPTER /2ADJ-OR X 1/2FPX-45DEG, ADAPTER HOSE 1/4 X 64 (1/2MP X 1/2MORB-90DEG) HOSE 1/4 X 48 (1/4MP X 1/2MORB-90DEG) HOSE 1/4 X 52 (1/2MP X 1/2MORB-90DEG) HOSE 1/4 X 108 (5/16MJIC X 1/2MORB-90DEG) HOSE 1/4 X 38 (1/2MP X 1/2MORB-90DEG) HOSE 1/4 X 52 (1/4MP X 1/2MP)

13 IMPLEMENT ASSEMBLIES Page 13 LIFT VALVE FEED ASSEMBLY - STD BOOM 3PT HITCH, MECHANICAL CABLE 1 1MJIC X 1FJIC-90DEG, ADAPTER /4ADJ-MOR X 3/4MJIC-90DEG, ADAPTER /2MJIC X 1/2MORB-90DEG, ADAPTER /4MJ X 5/8MOR, ADAPTER /4MORB X 3/4MJIC, ADAPTER HOSE 3/4 X 37 (3/4FJIC-90DEG X 1FJIC) HOSE 3/4 X 39 (3/4FJIC-90DEG X 1/2FJIC)

14 IMPLEMENT ASSEMBLIES Page 14 LIFT VALVE HARDWARE ASSEMBLY - STD BOOM 3PT HITCH, MECHANICAL CABLE 1 3/8 LOCK WASHER /8 FLAT WASHER /4 FLAT WASHER /8 X 1-1/2 NC HEX CAPSCREW /8 X 1-1/4 NC HEX CAPSCREW /8 X 2-3/4 NC HEX CAPSCREW /4 X 7-1/2 NC HEX CAPSCREW /4 NC NYLOCK NUT /8 NC NYLOCK NUT /8 X 1 NC 4-LOBE KNOB-SCREW CABLE CONTROL BOX " CABLE (HUSCO) ACCUMULATOR ADAPTER /4MP X 1/4FP X 1/4FP TEE /4MP X 1/4FPX-90DEG, FITTING CABLE STAND SWITCH BRACKET ACCUMULATOR SPOOL OPEN CENTER HUSCO VALVE SPACER 1 OD X 7/16 ID X 1-3/ LOWER CABLE CONTROL BRACKET UPPER CABLE CONTROL BRACKET HUSCO MOUNTING KIT ACCUMULATOR BRACKET

15 IMPLEMENT ASSEMBLIES Page 15 LIFT VALVE BOOM LINE ASSEMBLY - STD BOOM 3PT HITCH, MECHANICAL CABLE 1 1/2ADJ-OR X 1/2FPX-90DEG, ELBOW /2ADJ-OR X 1/2FPX-45DEG, SWIVEL HOSE 1/4 X 48 (1/4MP X 1/2MORB-90DEG) HOSE 1/4 X 52 (1/2MP X 1/2MORB-90DEG) HOSE 1/4 X 108 (5/16MJIC X 1/2MORB-90DEG) HOSE 1/4 X 64 (1/2MP X 1/2MORB-90DEG) HOSE 1/4 X 38 (1/2MP X 1/2MORB-90DEG) HOSE 1/4 X 52 (1/4MP X 1/2MP)

16 DECK ASSEMBLIES

17 PUMP ASSEMBLY DECK ASSEMBLIES Page 17 1 ***SNAP RING WASHER HEX NUT BALL BEARING **SHAFT SEAL (FRONT) RETAINER SEAL (LARGE) SHAFT END COVER HOUSING PLUG RING SEAL (LARGE) ROLLER BEARING (LARGE) THRUST PLATE (LARGE) SHAFT AND GEAR SET *SEAL KIT DOWEL PIN (LARGE) FRONT GEAR HOUSING SHAFT END COVER / PB HOUSING ****SHAFT SEAL (TO CONN. SHAFT) CAPSCREW (LARGE) SHAFT END COVER HOUSING CONNECTER SHAFT RETAINER SEAL (SMALL) PLUG, NPT RING SEAL (SMALL) THRUST PLATE (SMALL) GEAR SET DOWEL PIN (SMALL) GEAR HOUSING (SMALL) CAPSCREW (TOP REAR) STUD CAPSCREW (SHORT) LOCKWASHER PORT END COVER HOUSING ROLLER BEARING (SMALL)

18 VALVE ASSEMBLY DECK ASSEMBLIES Page 18 1 SOLENOID COIL M-OR X 1MJIC ADAPTER SOLENOID VALVE HYDRAULIC CARTRIDGE RELIEF VALVE 35/ RELIEF VALVE 35/ FILTER

19 VALVE ASSEMBLY DECK ASSEMBLIES Page 19 1 SOLENOID VALVE SOLENOID COIL MANIFOLD BLOCK EXPANDER PLUG, 7 MM POPPET (NOT SHOWN) POPPET RETAINER (NOT SHOWN) PLUG, SOCKET ZERO-LEAK PLUG RELIEF VALVE LOGIC VALVE

20 FILTER ASSEMBLY DECK ASSEMBLIES Page 20 1 FILTER ELEMENT COVER PORT CASTING ELEMENT HOUSING BY-PASS ASSEMBLY HEX CAPSCREW SHEET METAL SCREW SET SCREW O-RING, COVER/PORT CASTING O-RING, ELEMENT/PORT CASTING SEAL

21 DRIVE LINE ASSEMBLY DECK ASSEMBLIES Page 21 1 INNER TUBE 1 NA 2 OUTER TUBE 1 NA 3 YOKE, 1 3/8-21 SPLINE 1 NA 4 YOKE, INNER TUBE 1 NA 5 YOKE, OUTER TUBE 1 NA 6 CROSS & BEARING KIT ROLL PIN BEARING SET GUARD YOKE, 1 1/4 SPLINED INSERT

22 ELECTRICAL ASSEMBLIES

23 ELECTRICAL ASSEMBLIES Page 23 POWER SWITCHBOX - SINGLE HEAD WITHOUT TRAVEL LOCK 1 ON/OFF SWITCH FUSE HOLDER LED INDICATOR ENCLOSURE W/ BRACKETS SWITCH BOX COMPLETE W/ HARNESS SINGLE SWITCH W/O LOCK

24 LIFT ASSEMBLIES

25 LIFT ASSEMBLIES Page 25 CONTROLS ASSEMBLY - CONTROL STAND, FLOOR MOUNT, QD 1 3/8 LOCK WASHER /8 FLAT WASHER /8 X 2-3/4 NC HEX CAPSCREW /8 NC NYLOCK NUT /8 X 1 NC 4-LOBE KNOB-SCREW SPACER 1 OD X 7/16 ID X 1-3/ LOWER CABLE CONTROL BRACKET UPPER CABLE CONTROL BRACKET

26 LIFT ASSEMBLIES Page 26 CONTROLS ASSEMBLY - JOYSTICK, NON-PROPORTIONAL, SUREGRIP 1 #10 LOCK WASHER GR #10-32 X 3/4 SOCKET HEAD CAPSCREW /8 X 1 NC 4-LOBE KNOB-SCREW TOGGLE SWITCH WIRING HARNESS - SURE GRIP JOYSTICK JOYSTICK - SURE GRIP JOYSTICK BRACKET, UPPER

27 LIFT ASSEMBLIES Page 27 LIFT VALVE - ELECTRICAL NON-PROPORTIONAL, 4-SPOOL, OPEN CENTER, D03 1 MAIN BOOM SECTION A DO3- STACKABLE SANDWICH B SPOOL C PORT A RELIEF NA NA D PORT B RELIEF (500 PSI AT 4 GPM) SECONDARY BOOM SECTION A NA NA NA B SPOOL C PORT A RELIEF NA NA D PORT B RELIEF NA NA 3 DECK ROLL SECTION A CROSS RELIEF SANDWICH B SPOOL C PORT A RELIEF (1850 PSI AT 4 GPM) D PORT B RELIEF (1850 PSI AT 4 GPM) BOOM SWING SECTION A SANDWICH BODY, A-T & B-T B SPOOL C PORT A RELIEF (1750 PSI AT 4 GPM) D PORT B RELIEF (1750 PSI AT 4 GPM) COIL, 12VDC DIN UNLOADING RELIEF VALVE MANIFOLD EXTERNAL HEX PLUG

28 LIFT ASSEMBLIES Page 28 LIFT VALVE - MECHANICAL CABLE, 4-SPOOL, OPEN CENTER 1 MAIN BOOM SECTION PORT A RELIEF NA * PORT B RELIEF NA * 2 SECONDARY BOOM SECTION PORT A RELIEF 1 ** PORT B RELIEF 1 ** 3 DECK ROLL SECTION PORT A RELIEF 1 *** PORT B RELIEF 1 *** 4 BOOM SWING SECTION PORT A RELIEF 1 **** PORT B RELIEF 1 **** 5 VALVE SECTION SEAL KIT, INCLUDES 5A,5B & 5C LEVER ASSEMBLY DOUBLE ACTING VALVE, INCLUDES 7A & 7B RELIEF VALVE SEAL TIE ROD KIT SINGLE ACTING VALVE, INCLUDES 10A & 10B DOUBLE ACTING VALVE-METERED, INCLUDES 11A & 11B OPEN CENTER END CAP INLET COVER SECTION TAPERED RELIEF PLUG PSI RELIEF (*) PORT RELIEF PART# - (MAIN BOOM SECTION) BOOM TYPE PORT A PORT B SWIVEL ACTUATOR SWING CYLINDER SWIVEL ACTUATOR SWING CYLINDER A,C-F,H-N,P-R,Z-BB,DD-EE NA NA NA NA O,S,CC,FF-GG NA NA NA NA B,G NA NA NA NA T-W NA NA NA (**) PORT RELIEF PART# - (SECONDARY BOOM SECTION) SWIVEL ACTUATOR SWING CYLINDER SWIVEL ACTUATOR SWING CYLINDER A,C-F,H-N,P-R,Z-BB,DD-EE O,S,CC,FF-GG B,G T-W NA NA (***) PORT RELIEF PART# - (DECK ROLL SECTION) SWIVEL ACTUATOR SWING CYLINDER SWIVEL ACTUATOR SWING CYLINDER A,C-F,H-N,P-R,Z-BB,DD-EE O,S,CC,FF-GG B,G T-W NA NA (****) PORT RELIEF PART# - (BOOM SWING SECTION) SWIVEL ACTUATOR SWING CYLINDER SWIVEL ACTUATOR SWING CYLINDER A,C-F,H-N,P-R,Z-BB,DD-EE O,S,CC,FF-GG B,G T-W NA NA

29 X10 TIE-ROD CYLINDER LIFT ASSEMBLIES Page 29 1 PISTON ROD CLEVIS ASSEMBLY BUTT GLAND PISTON LOCKNUT TUBE TIE-ROD ASSEMBLY SEAL KIT

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