CD05/10 SERIES PTO PARTS LIST AND SERVICE MANUAL
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1 CD05/0 SERIES PARTS LIST AND SERVICE MANUAL Heavy Duty, Constant Drive MUNCIE POWER PRODUCTS, INC.
2 MUNCIE POWER PRODUCTS, INC.
3 CD05/0 EXPLODED VIEWS Detail A Detail B Detail E Detail C Detail D 3 3 CD05/0 B Output Option DETAIL A OUTPUT SHAFT ASSEMBLY DETAIL B OUTPUT OPTIONS 8 Ft. Lb. 9 CD0 Hydraulic Output Option Ft. Lb CD05/0 & C Output Option Ft. Lb Ft. Lb. MUNCIE POWER PRODUCTS, INC. 3
4 CD05/0 EXPLODED VIEWS DETAIL C INPUT SHAFT ASSEMBLY CD05 Input Shaft Assembly CD0 Input Shaft Assembly DETAIL D HOUSING ASSEMBLY 4 35 Ft. Lb Ft. Lb DETAIL E BEARING COVER ASSEMBLY CD05/0 Bearing Cover Assembly CD0 Greaseable Bearing Cover Assembly 8 8 Ft. Lb Ft. Lb. 3 8 Ft. Lb MUNCIE POWER PRODUCTS, INC.
5 PARTS LIST & DESCRIPTION ITEM QTY PART NO DESCRIPTION ITEM QTY PART NO DESCRIPTION Detail A 0 0T35775 Bearing 0 See Table A Output Shaft 03 4T6980 Snap Ring 04 See Table B Bell Gear 7 07T35780 Input Shaft 8 See Table E Cone Spacer 9 See Table E Input Gear 0 See Table F CD05 Input Bearing Shim See Table G CD0 Input Bearing Spacer Detail B 05 6T067 Woodruff Key B 06 T35773 O-Ring (CD0) T4793 O-Ring (CD05) T36863 O-Ring ( B, C & Output Option) 07 T37795 Shaft Seal (Option G ) T37795 Shaft Seal 08 See Table C Hydraulic Flange T3740 Hex Capscrew, B & C 6 9T3577 Hex Capscrew D, P, Q, S & Z 6 9M84478 Socket Head Capscrew E, R & Y 6 9T35386 Socket Head Capscrew I 6 9T3477 Pt. Capscrew IG 0 4T37498 Companion Flange 4T3499 Companion Flange C T009 Flat Washer & C 9T3866 Hex Capscrew & C 3 See Table D Flange/Seal Kit 4 5T3550 Cap Plug R 5T3574 Cap Plug D, DG, Q, S & SG 5T3575 Cap Plug P 5T35936 Cap Plug E, Y, YG, Z & ZG 5T37767 Cap Plug I & IG Detail C 5 8T445 CD05 Input Bearing Shim 6 0T35776 Roller Bearing Detail D 9T35785 Set Screw 3 3T35777 Gasket 4 T35774 O-Ring 5 5T35784 Lubrication Plug 6 5T35999 Plug 7 0T35750 CD0 Housing 0T4864 CD05 Housing Detail E 8 T35773 O-ring 9 5T3577 Bearing Cover T3740 Hex Capscrew 3 5T3906 Bearing Cover (Option G ) 3 6 9M84478 Pt. Capscrew (Option G ) 33 5T3433 Shaft Cover (Option G ) T3334 Hex Capscrew (Option G ) N.S. 48TK4469 CD05/0 Installation Kit Includes: Gasket Pack, Label Pack, Stud Kit & Pressure Lube Kit N.S. CD-GSK CD0 Gasket Kit Includes: ()6, ()7, () 3 & ()4 N.S. CD05-GSK CD05 Gasket Kit Includes: ()6, ()7, ()4, ()5 & ()9 N.S. CD-RBK CD0 Rebuild Kit Includes: (), ()3, ()6, ()7, ()6, ()3 & ()4 N.S. CD05-RBK CD05 Rebuild Kit Includes: (), ()3, ()6, ()7, ()6, ()3, ()4 & ()8 MUNCIE POWER PRODUCTS, INC. 5
6 TABLES A, B, C, D, E, F, G & H Table A Output Shaft (Item ) PART NO DESCRIPTION 06T3597 Output Shaft B :.3" Rd. 06T35763 Output Shaft & C :.5" 0T SPL 06T35764 Output Shaft D, Q & S : ⅞" 3T SPL 06T35765 Output Shaft E, Y & Z :.5" 4T SPL 06T3683 Output Shaft I : DIN mm 8T SPL 06T3787 Output Shaft P : " 5T SPL 06T3773 Output Shaft R : ⅝" 9T SPL 06T47 Output Shaft T : ¾" T SPL 06T37374 Output Shaft IG : Greaseable DIN mm 8T SPL 06T3897 Output Shaft PG : Greaseable " 5T SPL 06T3864 Output Shaft DG & SG : Greaseable ⅞" 3T SPL 06T40647 Output Shaft EG, YG & ZG : Greaseable.5" 4T SPL 06T3786 Output Shaft IW : Wetspline DIN 546 Table B Bell Gear (Item 4) PART NO 0T T3590 0T T T3576 0T T39068 Table C Hydraulic Flange (Item 8) PART NO 4T T T T3774 4T T4465 DESCRIPTION Bell Gear 05 (38T) Bell Gear 06 (36T) Bell Gear 07 (34T) Bell Gear 08 (3T) Bell Gear 0 (30T) Bell Gear (7T) Bell Gear 5 (4T) DESCRIPTION Hydraulic Flange Y Hydraulic Flange I Hydraulic Flange S Hydraulic Flange R & Q Hydraulic Flange IG, IW (Breather 44M3037 Required) Bearing Cover, B & C Table D Flange/Seal Kit (Item 3) PART NO DESCRIPTION COMPONENTS 4TA465 D, P & Z Flange/Seal Assembly Includes: 4T35767 Hydraulic Flange & T37795 Output Shaft Seal 4TA534 E Flange Seal Assembly Includes: 4T40576 Hydraulic Flange & T37795 Seal Table E Cone Spacer (Item 8) & Input Gear (Item 9) Assembly Purchase input gear assembly (Item 9 03TAXXXX) which includes the correct cone spacer (item 8). ASSY NO DESCRIPTION GEAR NO 03TA464 A005 Input Gear (50T/T) 03T TA465 A006 Input Gear (50T/3T) 03T TA466 A007 Input Gear (50T/5T) 03T TA467 A008 Input Gear (50T/7T) 03T TA468 A00 Input Gear (50T/9T) 03T TA469 A0 Input Gear (50T/3T) 03T TA4630 A05 Input Gear (50T/35T) 03T TA4978 C9505 Input Gear (45T/T) 03T TA4979 C9506 Input Gear (45T/3T) 03T407 03TA4980 C9507 Input Gear (45T/5T) 03T408 03TA498 C9508 Input Gear (45T/7T) 03T409 03TA498 C950 Input Gear (45T/9T) 03T400 03TA4983 C95 Input Gear (45T/3T) 03T40 03TA4984 C955 Input Gear (45T/35T) 03T40 The cone spacer installs between the tapered input bearings to set the bearing preload at.00" -.006" loose; critical dimension. See page 3 for visual detail. Table F CD05 Input Bearing Shim (Item 0) Only Is Used PART NO DESCRIPTION DIMENSION 8T4437 Bearing Shim (.50 /.30 ) 8T4438 Bearing Shim (.75 /.55 ) 8T4439 Bearing Shim (.00 /.80 ) 8T4440 Bearing Shim (.5 /.05 ) 8T444 Bearing Shim (.50 /.30 ) 8T444 Bearing Shim (.75 /.55 ) 8T4443 Bearing Shim (.300 /.80 ) 8T4444 Bearing Shim (.35 /.305 ) 8T4445 Bearing Shim (.350 /.330 ) 8T4446 Bearing Shim (.375 /.355 ) 8T4447 Bearing Shim (.400 /.380 ) 8T4448 Bearing Shim (.45 /.405 ) 8T4449 Bearing Shim (.450 /.430 ) 8T4450 Bearing Shim (.475 /.455 ) 8T445 Bearing Shim (.500 /.480 ) 6 MUNCIE POWER PRODUCTS, INC.
7 Table G CD0 Input Bearing Spacer (Item ) Only Is Used PART NO DESCRIPTION DIMENSION 8T35783 Bearing Spacer (.50 /.30 ) 8T3875 Bearing Spacer (.75 /.55 ) 8T3578 Bearing Spacer (.00 /.80 ) 8T3876 Bearing Spacer (.5 /.05 ) 8T3578 Bearing Spacer (.50 /.30 ) 8T3877 Bearing Spacer (.75 /.55 ) 8T3630 Bearing Spacer (.300 /.80 ) 8T3878 Bearing Spacer (.35 /.305 ) PART NO DESCRIPTION DIMENSION 8T369 Bearing Spacer (.350 /.330 ) 8T3879 Bearing Spacer (.375 /.355 ) 8T375 Bearing Spacer (.400 /.380 ) 8T38730 Bearing Spacer (.45 /.405 ) 8T375 Bearing Spacer (.450 /.430 ) 8T3873 Bearing Spacer (.475 /.455 ) 8T3753 Bearing Spacer (.500 /.480 ) CD05/0 Model Number Construction CD 05 - A M B X Type Constant Drive CD Mounting 0-Bolt Mount Bolt Mount - 05 Transmission CD Gear Data Allison 0.6P RH A0 Caterpillar 9.55P RH C95 (CD0) Speed Ratio : (CD0) : (CD0) : : : -.9: : Shifter Type Constant Mesh M Assembly Arrangement,, 3, 4 Special Feature X None B Lube Hose Optional Length 48" G Greaseable Output Shaft (CD0)* U Pulse Generator W Wet Spline (I Output Only)* 3 7" Lube Hose 4 No Lube Hose Output Shaft B ¼" Round; 5 6" KW (CD05/0 C 40 Flange;.3-0T SPL (CD05/0) D SAE B - & 4-Bolt; ⅞" 3T SPL* E SAE C - & 4-Bolt;.5" 4T SPL* I DIN 546; 36mm 8T (Wet Spline)* P SAE B-B - & 4-Bolt; " 5T SPL* Q SAE A -Bolt; ⅞" 3T SPL* R SAE A -Bolt; ⅝" 9T SPL* S SAE B -Bolt; ⅞" 3T SPL* T SAE A -Bolt; ¾" T SPL* Y SAE C -Bolt; ⅝" 9T SPL* Z SAE B - & 4-Bolt;.5" 4T SPL* DIN Flange;.3"-0T SPL (CD05/0) *The Y & E flange is not useable with the CD05 on any Allison transmission model. The other direct mount flanges are not useable with the CD05 on the Allison 4000, but are useable on the Allison 3000 series transmission. MUNCIE POWER PRODUCTS, INC. 7
8 DIMENSIONS IN INCHES (MM) CD0 B Output Option -¼" Round Keyed Shaft.33 [59.].60 [66.] [7.5] 0.33" x.5 Woodruff Key CD05 B Output Option -¼" Round Keyed Shaft 0.33" x.5" Woodruff Key C Output Option -.5"-0T w/40 Series Flange.3" - 0T Spline Shaft 5.37 [36.3] [.] Ø Ø Ø 0.44 [.] On 3.75" DIA B.C. 4.4 [.3] 7.54 [9.6] Ø D & DG (Greaseable) Output Option -SAE B - & 4-Bolt w/ 7 8"-3T SAE C Shaft L [85.9] Z & ZG (Greaseable) Output Option -SAE B - & 4-Bolt Flange w/.5"-4t SAE C Shaft P & PG (Greaseable) Output Option -SAE B-B - & 4-Bolt w/ "-5T / - 3 UNC On 5.75" DIA B.C Bolt Pump Mount Angle 60 Inv. Spline Shaft D & DG - 7/8" - 3T P & PG - " - 5T Z & ZG-.5" - 4T Ø 4.00 [0.7] / - 3 UNC On 5" DIA B.C. -Bolt Pump Mount Angle Alternate Flange Position Angle MUNCIE POWER PRODUCTS, INC.
9 DIMENSIONS IN INCHES (MM) E & EG Output Option -SAE C - & 4-Bolt w/.5"-4t 3.65 [9.7] /8 - UNC On 6.375" DIA B.C. 5/8 - UNC On 7.5" DIA B.C..5" - 4T Inv. Spline Shaft Ø Alternate Flange Position Angle I Output Option -DIN 546 w/ 36mm-8T 4.0 [0.] Ø 0.5 [3.] On 4.45 " DIA B.C. Pump Mount Angle 30 36mm - 8T Inv. Spline Shaft Ø Ø Ø Alternate Flange Position Angle 4.73 [0.] IG (Greaseable) Output Option -DIN 546 w/ 36mm-8T Ø 0.5 [3.] On 4.45" DIA B.C Ø Ø Ø mm - 8T Inv. Spline Shaft MUNCIE POWER PRODUCTS, INC. 9
10 DIMENSIONS IN INCHES (MM) Q Output Option -SAE A - & 4-Bolt w/ 7 8"-3T SAE B Shaft R Output Option -SAE A - & 4-Bolt w/ 5 8"-9T T Output Option -SAE A -Bolt w/ ¾"-T 3.5 [8.6] /6-6 UNC On 4.9" DIA B.C Ø Ø Ø Inv. Spline Shaft Q - 7/8" - 3T R - 5/8" - 9T T - 3/4" - T Inv. Spline Shaft S & SG - 7/8" - 3T 3.38 [85.9] S & SG (Greasable) Output Option -SAE A - & 4-Bolt w/ 7 8"-3T Ø 4.00 [0.7] / - 3 UNC On 5.75" DIA B.C Alternate Flange Position Angle [9.7] Y & YG (Greaseable) Output Option -SAE A & 4 Bolt w/.5-4t 5/8 - UNC On 7.5" DIA B.C..5" - 4T Inv. Spline Shaft Ø Alternate Flange Position Angle MUNCIE POWER PRODUCTS, INC.
11 ACCESSORY KITS 3 30 Ft. Lb PRESSURE LUBE KIT 43MK360 (Option B) 43MK80 (Option X) 43TK4545 (Option 3) 43TK5087 (Option W) ITEM QTY PART NO DESCRIPTION 43M055 Hydraulic Fitting (Option B & X) 43T35867 Hydraulic Fitting (Option 3) 43M003 Hydraulic Fitting (Option W) 45M4R58 8" Standard Hose Assembly (Option W & X) 45M4R548 48" Hose Assembly (Option B) 45T3986 7" Lube Hose Assembly (Option 3) 3 43M6804 Elbow (Transmission) (All Options) Speed Sensor Kit 3TK3873 (Option U ) ITEM QTY PART NO DESCRIPTION T4900 Seal Washer T35603 Flat Washer 3 T3509 Jam Nut 4 3T508 Mag Pickup 5 34MA45 Wiring Harness Ft. Lb Ft. Lb. 3 3 Mount two halves of the washer with insides facing as shown CD05/0 BOLT KIT - 0TK590 ITEM QTY PART NO DESCRIPTION 8 9T4480 Pt. Metric Capscrew Outside Nordlock Washer Inside 8 T40360 Nord-Lock Washer 3 0T35779 Alignment Stud MUNCIE POWER PRODUCTS, INC.
12 SP-0 Printed in the U.S.A Muncie Power Products, Inc. 0 Muncie Power Products, Inc. Member of the Interpump Hydraulics Group General Offices and Distributon Center P.O. Box 548 Muncie, IN (765) FAX (765) info@munciepower.com Web site Drive Products, Exclusive Agents for Canada, ISO Certified by an Accredited Registrar
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