Muncie Power Products, Inc.
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1 FR66 SERIES POWER TAKE-OFF PARTS LIST AND SERVICE MANUAL NOTE: FOR UNITS BUILT AFTER JUNE 2013 Muncie Power Products, Inc.
2 Other FR66 Literature IN10-01 Installation and Operator's Manual MP15-08 Specifications Brochure SP10-06 Service Parts for units built prior to 6/2013 i3179 Supplement instruction for IN10-01
3 MODEL NUMBER CONSTRUCTION FR66 - F N X Model FR66 - Ford 6 Bolt Transmission Gear F12 - Ford 12.18P Ratio :1 Shift Type D - Elec/ Hyd (Diesel Super Duty Chassis F350-F550) 6 - Elec/ Hyd (2016 & later F650/750 Diesel) G - Elec/ Hyd (2015 & earlier Gas F650/750) F - Elec/ Hyd (2016 & later Gas F650/750) R - Special (Wiring Harness - 34T41141) Special Features X - None B - Stationary and Mobile (Diesel Only) Output Type B - 1-1/4" Round Shaft w/ 5/16" Key (4x2 Only) N - 3/4"-11T Spline Shaft Q - SAE "A" 2-Bolt 7/8"-13T (4x2 Only) T - SAE "A" 2-Bolt 3/4"-11T (4x2 Only) L - Special GBFR Mounting Assembly Arrangement 3 FR66 EXPLODED VIEW Detail B Detail A Detail E Detail D Detail C 3
4 Detail A - Output Shaft Assembly See Detail A ITEM QTY PART NO. DESCRIPTION T39147 Bearing T35480 Retaining Ring T29017 Thrust Washer T37009 Thrust Bearing T37008 Needle Bearing T37085 Thrust Washer T41953 Seal - "D", "R", "6" TA5231 Output Gear T36259 Friction Disc T36286 Wave Spring T36258 Spacer Disc ITEM QTY PART NO. DESCRIPTION T41494 Output Shaft - "B" 1 06T41493 Output Shaft - "N", "T" 1 06T39183 Output Shaft - "Q", "L" T39023 O-Ring T38881 Piston T36540 O-Ring T39022 Piston Cup T39182 Retaining Ring T39072 Bearing N.S. 1 26T01627 Woodruff Key - "B" N.S. 1 25T37387 Cap Plug Detail A - Output Shaft Assembly *The clutch pack assembly contains a friction disc followed by a spacer disc and spring. The assembly should start with a friction disc. 4
5 Detail B - PTO Housing "B", "N" Output ITEM QTY PART NO. DESCRIPTION T37790 Shaft Seal T41944 Housing - "B", "N", "L" 1 01T42758 Housing - "Q", "T" T42664 Tubing Assembly "Q", "T" Output Detail C - Input Shaft Assembly "D", "R", "6" Shift Option Input Shaft "G", "F" Shift Option Input Shaft ITEM QTY PART NO. DESCRIPTION TA5304 Drag Seal - "D", "R", "6" 2 21T43348 Thrust Washer - "G", "F" T34789 Set Screw T42755 Input Shaft T39145 Bearing T41958 Input Gear T42016 Thrust Plate T41375 Plug 5
6 Detail D - Idler Shaft Assembly "D","R", "6" Idler Shaft Assembly ITEM QTY PART NO. DESCRIPTION TA5304 Drag Seal - "D", "R", "6" 2 21T43348 Thrust Washer - "G", "F" T34789 Set Screw T39145 Bearing T42016 Thrust Plate T42757 Orifice T35577 O-Ring T42756 Idler Shaft T41957 Idler Gear "G", "F" Idler Shaft Assembly Detail E - Rear Cover Assembly ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION T36280 O-Ring T40860 Solenoid T36863 O-Ring T40859 Capscrew T42720 End Cover T60223 Pressure Switch - "D", "R", "6" T35237 Capscrew 1 30T60228 Pressure Switch - "G", "F" 6
7 FR66 INSTALLATION KITS FR66 Electric/Hydraulic Shift System - Activation Kit Common Componentry PRESSURE SWITCH PORT METRIC STRGHT X ORSF 43T42793 TORQUE TO 5 LB-FT HOSE ASSEMBLY 45T42791 ELBOW FITTING 43T42792 TORQUE TO 5 LB-FT Stud Kit (20TK5215) Installation Details SHOULDER STUDS 20T37914 TORQUE TO 40 FT-LB 22T39282 SPIRALOCK NUTS STEP STUD 20T37952 WHIZ-LOCK NUT 22T37605 TORQUE TO 17 FT-LB SEE IN FOR MOUNTING DETAILS REUSE FORD SUPPLIED GASKET REPLACEMENT GASKET AVAILABLE FROM MUNCIE P/N 13T41973 (NOT INCLUDED WITH STUD KIT) 12-POINT CAPSCREWS 19T42075 TORQUE TO 40 FT-LB 7
8 FR66 INSTALLATION KITS 43TK Elec/Hyd Shift System "D"; Wire Harness 34T41671 (see pg 10) 43TK Elec/Hyd Shift System"6"; Wire Harness 34T43179 (see pg 12) Activation Kit - Stationary Or Mobile DASH BRACKET 36MA1005 PRESSURE SWITCH WITH -2 SAE FITTING 30T60223 ROCKER SWITCH 30T35687 FACE PLATE 36T36271 NOT SHOWN - 28T CABLE TIES (6 PCS) 36MK DASH BRACKET BOLT KIT 37T GROMMET 43TK Electric/Hydraulic Shift System "D" and "6" Shift with "B" Special Feature - Stationary and Mobile DASH BRACKET 36MA1005 PRESSURE SWITCH WITH -2 SAE FITTING 30T60223 INDICATOR LIGHT 32MSR12V FACE PLATE 36T41976 ROCKER SWITCH 30T41975 NOT SHOWN - 28T CABLE TIES (6 PCS) 36MK DASH BRACKET BOLT KIT 37T GROMMET 36T VISOR DECAL 8
9 43TK Elec/Hyd Shift System "G"; Wire Harness 34T43359 (See pg 11) 43TK Elec/Hyd Shift System "F"; Wire Harness 34T43650 (See pg 12) DASH BRACKET 36MA1005 (43TK5392) 36T42362 (43TK5592) FR66 INSTALLATION KITS PRESSURE SWITCH WITH 1/8" NPT FITTING 30T60228 WIRE EXTENSION 48TK5470 ROCKER SWITCH 30T35687 FACE PLATE 36T36271 (43TK5392) 36T42380 (43TK5592) STAINLESS STEEL BRAIDED HOSE 18" 45T X18 HEX NUT 22T37605 LOOP CLAMP 49T43356 STRAIGHT -4 MALE JIC X 1/8" FEMALE NPT FITTING 43T X18-3/4" HEX BOLT 19M10001 SAE O-RING 90 X -4 JIC 43M68014 HEAT SHIELD KIT - 49TK5533 INCLUDES: 49T HEAT SHIELD 48TK FASTENERS 43TK5527 REMOTE MOUNT PRESSURE SWITCH (ITEMS IN BORDER) NOT SHOWN - 28T CABLE TIES (6 PCS) 36MK DASH BRACKET BOLT KIT 37T GROMMET 9
10 A B WIRING HARNESS INFORMATION - FOR 2015 & EARLIER CHASSIS ROCKER SWITCH POTENTIOMETER P/N 37T41652 (STATIONARY MODE ONLY) ACTIVATION SOLENOID RELAY P/N 37T37621 ROCKER SWITCH POTENTIOMETER P/N 37T41652 BLU/ WHT YLLW/GRN VIOLET WHITE/ BROWN GREEN GRAY/ VIOLET 34T FOR USE IN EITHER STATIONARY OR MOBILE MODE (ALL SUPER DUTY (F350 - F550) DIESEL) USED WITH FR66-F1209-D3*X UNITS A B A B A B BATTERY GROUND ACTIVATION SOLENOID PRESSURE SWITCH PRESSURE SWITCH RELAY P/N 37T37621 BLUE/ WHT YLLW/ GRN VIOLET BLUE/ ORNG WHT/ BRWN GREEN GRY/ VIOLET BATTERY GROUND 34T FOR USE IN STATIONARY AND MOBILE MODE (2015 & EARLIER F650/750 DIESEL;ALL SUPER DUTY DIESEL USED WITH FR66-F1209-D3*B UNITS 10 **FOR WIRING INSTRUCTIONS REFER TO IN10-01**
11 ROCKER SWITCH WIRING HARNESS INFORMATION - FOR 2015 & EARLIER CHASSIS POTENTIOMETER P/N 37T41652 ACTIVATION SOLENOID A B PRESSURE SWITCH A B RELAY P/N 37T37621 BLACK VIOLET BLUE/ WHITE BLUE/ ORANGE YELLOW/ GREEN GREEN BLACK 34T FOR USE IN STATIONARY MODE ONLY (2015 & EARLIER F L GAS ENGINE ONLY) USED WITH FR66-F1209-G3*X UNITS **FOR WIRING INSTRUCTIONS REFER TO IN10-01** 11
12 A B A B ROCKER SWITCH WIRING HARNESS INFORMATION - FOR 2016 & LATER CHASSIS A B ACTIVATION SOLENOID POTENTIOMETER P/N 37T43165 A B PRESSURE SWITCH RELAY P/N 37T37621 BLU/WHT BLU/ORNG YLW / BLUE YLLW / GRY YLLW / GRN GREEN YLLW / VLT BATTERY GROUND 34T FOR USE IN STATIONARY MODE ONLY (2016 & LATER F650 AND F750 GAS ONLY) USED WITH FR66-F1209-F3*X UNITS ROCKER SWITCH ACTIVATION SOLENOID POTENTIOMETER P/N 37T41652 PRESSURE SWITCH RELAY P/N 37T37621 BLUE/ WHT YLLW/ GRN YLLW/ GRY WHT/ BRWN GREEN GRY/ VLT BATTERY GROUND 34T FOR USE IN STATIONARY OR MOBILE MODE ONLY (2016 & LATER F650 AND F750 DIESEL ONLY) USED WITH FR66-F *X UNITS 12 **FOR WIRING INSTRUCTIONS REFER TO IN10-01**
13 HOW TO TELL THE DIFFERENCE BETWEEN GAS AND DIESEL DRAG ELEMENT "D" OR "6" SHIFT OPTION DRAG ELEMENT ABSENT "G" OR "F" SHIFT OPTION 13
14 DIMENSIONS/OUTPUT TYPES FR66-F1209-*3B* " RD KEYED SHAFT FR66-F1209-*3N* /4" - 11T SPLINE SHAFT
15 DIMENSIONS/OUTPUT TYPES FR66-F1209-*3Q* /8" - 13T SPLINE SHAFT FR66-F1209-*3T* /4" - 11T SPLINE SHAFT
16 Member of the Interpump Group SP16-01 (Rev ) 201 East Jackson Street Muncie, Indiana Fax Specifications are subject to change without notice. Visit for warranties and literature. All rights reserved. Muncie Power Products, Inc. (2016)
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