Muncie Power Products, Inc.

Transcription

1 MC SEIES POWE TAKE-OFF PATS LIST AND SEVICE MANUAL Muncie Power Products, Inc.

2 MODEL NUMBE CONSTUCTION MC - A HX BB PX Model: MC Medium Duty Clutch Shift 0-Bolt Transmission ear: A0 Allison 000/4000 Series Internal ear atio: 0.4: Output Speed 06.6: 07.7: 08.84: 09.90: 0.97:.0:.9:.48: Shift Type: HX Elec/Hyd V H Elec/Hyd V emote Mount JX Elec/Hyd 4V J Elec/Hyd 4V emote Mount XX Elec/Hyd Without Activation Components SX Muncie Start V S Muncie Start V emote Mount HH Elec/Hyd V Hino Assembly Arrangement: ight Side Shaft Low Left Side Shaft Low Top/No Offset (Straight Out From Opening) Output Type: X ¼" ound Shaft I DIN 46 Euro AA SAE A 8" 9T, -Bolt SAE- A B6 SAE B 7 8" T, -Bolt SAE- B Special BA SAE B 7 8" T, -Bolt SAE- A BB SAE B 7 8" T, - & 4-Bolt SAE- B BS SAE B 7 8" T, -Bolt SAE- B CB SAE C ¼" 4T, SAE- B CC SAE C ¼" 4T, - & 4-Bolt SAE- C II DIN 46 PS SAE BB " T -Bolt SAE- B Special PB SAE BB " T - & 4-Bolt SAE- B TA SAE ¾" T, -Bolt SAE- A X ½" 0T, DIN Companion X4 ½" 0T Male, 40 Companion XX ½" 0T Male, No Flange Special Features: PX Standard Hose Kit PW Wet Spline w/standard Hose Kit BX Top Opening Output Cover & Hose Kit BW Top Opening Wet Spline Output Cover & Hose Kit US Pulse enerator & SPD-00D UX Pulse enerator & Standard Hose Kit UB Top Opening Output Cover & Hose Kit w/pulse enerator XX Hose Delete Kit Muncie Power Products, Inc. IN6-07 IN7-0 IN7-09 IN7-04 IN7-0 IN8-0 Other MC Literature Installation Instructions Standard Activation Instructions Muncie Start Activation Instructions Operator s Manual Hino Installation Instructions ebuild Instructions

3 MC EXPLODED VIEW Detail C Detail B Detail A Detail E Detail D 4 Detail A - Output Shaft Assembly * Items marked with or are components included in asket or ebuild kits. See page for more details. ITEM QTY PAT NO. DESCIPTION ITEM QTY PAT NO. DESCIPTION T496 Snap ing T494 Thrust Washer T647 O-ing 0TA6070 Output ear 0 atio 7T 49TA68 Piston 0TA6069 Output ear 06 atio T 4 49T498 Piston Cup 0TA6068 Output ear 07 atio T T6869 O-ing 0TA6067 Output ear 08 atio T 6 7T6870 Piston eturn Spring 0TA6066 Output ear 09 atio 0T T47 Spacer Disc 0TA606 Output ear 0 atio 9T T48 Friction Disc 0TA6064 Output ear atio 8T 9 0T409 Clutch Hub 0TA606 Output ear atio 6T 06T40 Comp Flange Shaft 0TA6070 Output ear atio T 06T404 SAE B ⅞" - T Shaft 0T460 Needle Bearing 0 06T40 SAE C." - 4T Shaft 4 T49 Snap ing 06T406 DIN 46 8T Shaft T4978 Shaft Seal 06T407 SAE BB.0" - T Shaft 06T408." D w/⁵ ₁₆" Key Muncie Power Products, Inc.

4 Detail B - Housing Assembly ITEM QTY PAT NO. DESCIPTION ITEM QTY PAT NO. DESCIPTION 6 0T4098 Tapered oller Bearing Shim;.00" () 0T446 Housing arrangement Shim;.00" () 7 0T44 Housing arrangement 8TK64 Shim;.00" (Brown) 0T4 Housing arrangement (Shim Kit includes listed Shim;.0" (Pink) 8 4T999 Plug shims) Shim;.00" (Yellow) 9 T90 O-ing Shim;.0" (White) 0 9T608 Set Screw Shim;.00" (Orange) 4 Detail C - ear Cover Assembly ITEM QTY PAT NO. DESCIPTION ITEM QTY PAT NO. DESCIPTION T670 O-ing 6 49T444 Valve Body Lock ing T4600 V Sol. Valve Std. 7 9T4 Cap Screw T460 4V Sol. Valve Std. 8 4M6804 Elbow Fitting 4T6496 V Sol. Muncie Start T44 Integral Sol. ear Cover 4 9T690 Solenoid Cap Screw 9 T6444 Int. Sol. Muncie Start Cover 0T60 Pressure Switch T674 emote Mt. Sol. Cover 4 Muncie Power Products, Inc.

5 Detail D - Input ear Assembly ITEM QTY PAT NO. DESCIPTION ITEM QTY PAT NO. DESCIPTION 0 T6484 Square Washer 0T408 Input ear 0 atio 0T/0T 0T4096 Input Bearing (07- atios) 0T4084 Input ear 06 atio T/0T 0T487 Input Bearing (0/06 atios) 0T408 Input ear 07 atio 4T/0T 07T40 Idler Shaft 0T408 Input ear 08 atio 6T/0T 7T49 Belleville Washer 0T408 Input ear 09 atio 7T/0T 4 T464 Plug 0T4080 Input ear 0 atio 8T/0T 0T4086 Input ear atio T/0T 0T4087 Input ear atio T/0T 0T4077 Input ear atio 4T/0T Detail E - Output Cover Assembly ITEM QTY PAT NO. DESCIPTION 6 4 9T688 Cap Screw 7 T644 Shaft Seal 8 T400 O-ing 9 0T4097 Output Bearing TA69 A Output Assembly TA660 B, P, Output Flange (Wetspline version TA679) TA66 S, Output Flange (Wetspline version TA680) TA66 6, 7, Output Flange TA66 C", Output Flange (Wetspline version TA68) 40* TA678 I, Output Flange TA66 4,, X Output Flange TA666 A Output Flange MC-A0**-***AB* ONLY TA669 S Output Flange MC-A0**-***SB* ONLY (Wetspline TA68) TA67 B, P Output Flange MC-A0**-***BB* ONLY (Wetspline TA68) TA67 C Output Flange MC-A0**-***CB* ONLY 4 9T866 Cap Screw 4 4 T009 Flat Washer 4T Companion Flange (Muncie 4 ) 4T7498 DIN 0 Companion Flange (Muncie ) Muncie Power Products, Inc.

6 MC Installation Kits Activation Plumbing Components Included in All Installation Kits Integral Solenoid Installation Kit (Non Muncie-Start Units) ITEM P/N DESCIPTION 48TK690 (HX***PX) 48TK69 (JX***PX) QUANTITY IN KIT 48TK69 (HX***PB) 48TK69 (JX***PB) 0T4806 VDC Switch Kit - - 0T64 4 VDC Switch Kit - - 0T60 Pressure Switch T699 0 Amp Fuse & Holder 4 4M800 Butt Splice 4M8009 ing Terminal 6 4M887 ³ ₁₆" Female Spade Terminal 7 4M80 Female Spade Terminal 8 4T4090 Wire Harness 9 4T480 Allison Input Cable 0 7T674 rommet 7T406 6' Wire 4M6804 Lube Fitting 4TK88 8" Hose Kit - - 4TK88 7" Hose Kit - - N.S. 4T47 Elbow N.S. 0TK6 Stud Kit N.S. MK00 Allison 0-Bolt asket Kit N.S. 6MK84 Safety Labels To Solenoid Valve To Transmission (Fitting included in hose kit) To Pressure Switch ed Metri-Pack Type 0. 0 Orange PM ed Metri-Pack Type 80 To Battery + To Allison TCM PTO Enable Input round ed ed round WITH OVESPEED SWITCH Overspeed Option Faceplate with light access and overspeed light are not included in 0T4806 (V bracket assembly) and are to be ordered separately in kit 6TK497. They are included in the 4V kit (48TK69, 48TK69). White round WITHOUT OVESPEED SWITCH 6 SPD-00 To Allison TCM PTO Enable Input round 9 To Battery + ed Muncie Power Products, Inc.

7 MC Installation Kits Activation Plumbing Components Included in All Installation Kits emote Solenoid Activation Kit (Non Muncie-Start Units) Metri-Pack Type 0. ed 8 Wire Wire Wire round Metri-Pack Type 80 ed Wire To Allison TCM PTO Enable Input To Transmission (Fitting included in hose kit) To Battery + WITHOUT OVESPEED SWITCH (Overspeed Wiring on Page 6) 0 4 ITEM P/N DESCIPTION 48TK69 (H***PX) QUANTITY IN KIT 48TK696 (J***PX) 0T4806 VDC Switch Kit - 0T64 4 VDC Switch Kit - 0T60 Pressure Switch T699 0 Amp Fuse & Holder 4 4M800 Butt Splice 4M8009 ing Terminal 6 4M887 ³ ₁₆" Female Spade Terminal 7 4M80 Female Spade Terminal 8 4T4090 Wire Harness 9 4T480 Allison Input Cable 0 7T66 Valve Body T4600 VDC Solenoid Valve - T460 4 VDC Solenoid Valve - N.S. 9T690 Solenoid Cap Screw N.S. 49T646 Solenoid Clamp ing 7T674 rommet 7T406 6' Wire 4 4TK69 Hose Kit N.S. 4T47 Elbow N.S. 9T66 Cap Screw N.S. T799 Lock Washer N.S. T40 Hex Nut N.S. 0TK6 Stud Kit N.S. MK00 Allison 0-Bolt asket Kit N.S. 6MK84 Safety Labels Muncie Power Products, Inc. 7

8 MC Installation Kits Activation Plumbing Components Included in All Installation Kits Integral Solenoid Installation Kit (Muncie-Start Units) Metri-Pack Type 0. ed 0 8 round ed 4 Metri-Pack Type 80 To Allison TCM PTO Enable Input ed To Battery + To Transmission (Fitting included in hose kit) Install Behind Dash WITHOUT OVESPEED SWITCH (Overspeed Wiring on Page 6) ITEM P/N DESCIPTION 48TK688 (SX***PX) QUANTITY IN KIT 48TK696 (SX***BX) 0T4806 VDC Switch Kit 0T60 Pressure Switch T699 0 Amp Fuse & Holder 4 4M800 Butt Splice 4M8009 ing Terminal 6 4M887 ³ ₁₆" Female Spade Terminal 7 4M80 Female Spade Terminal 8 4T48 Wire Harness 9 4T480 Allison Input Cable 0 7T674 rommet 7T406 6' Wire - 8T60 Muncie-Start Module V 4M6804 Lube Fitting 4 4TK88 8" Hose Kit - 4TK88 7" Hose Kit - N.S. 4T47 Elbow N.S. 0TK6 Stud Kit N.S. 6MK84 Safety Labels N.S. MK00 Allison 0-Bolt asket Kit 8 Muncie Power Products, Inc.

9 MC Installation Kits Activation Plumbing Components Included in All Installation Kits emote Solenoid Activation Kit (Muncie-Start Units) Metri-Pack Type 0. ed 8 round Metri-Pack Type 80 ed To Allison TCM PTO Enable Input To Transmission (Fitting included in hose kit) To Battery + 4* *Install Behind Dash 0 WITHOUT OVESPEED SWITCH (Overspeed Wiring on Page 6) ITEM P/N DESCIPTION QUANTITY IN KIT 48TK697 (S***PX) 0T4806 VDC Switch Kit 0T60 Pressure Switch T699 0 Amp Fuse & Holder 4 4M800 Butt Splice 4M8009 ing Terminal 6 4M887 ³ ₁₆" Female Spade Terminal 7 4M80 Female Spade Terminal 8 4T4090 Wire Harness 9 4T480 Allison Input Cable 0 T66 Valve Body T6496 VDC Solenoid Valve N.S. 9T690 Solenoid Cap Screw N.S. 49T646 Solenoid Clamp ing 7T674 rommet 7T406 6' Wire 4 8T60 Muncie-Start Module V 4TK69 Hose Kit N.S. 4T47 Elbow N.S. 9T66 Cap Screw N.S. T799 Cap Screw N.S. T40 Hex Nut N.S. 0TK6 Stud Kit N.S. MK00 Allison 0-Bolt asket Kit N.S. 6MK84 Safety Labels Muncie Power Products, Inc. 9

10 4 MC Installation Kits Activation Plumbing Components Included in All Installation Kits Integral Solenoid Installation Kit for Hino Chassis (Non Muncie-Start Units) ed Wire Wire Yellow Wire Metri-Pack Type 0. Wire Wire To Transmission (Fitting included in hose kit) ITEM P/N DESCIPTION Metri-Pack Type 80 Wire Connects to Hino TCM Connector 48TK64 (HH***PX) elay QUANTITY IN KIT 48TK640 (JH***PX) 0T687 VDC ocker Switch - 0T64 4 VDC ocker Switch 0T60 Pressure Switch 4T46 Hino Wire Harness 4 4M6804 Lube Fitting 4TK88 8" Hose Kit N.S. 4T47 Elbow N.S. 0TK6 Stud Kit N.S. MK00 Allison 0-Bolt asket Kit N.S. 6MK84 Safety Labels Integral Solenoid Installation Kit No Activation Components Mates to Metri-Pack Type 0. Connector Mates to Metri-Pack Type 80 Connector ITEM P/N DESCIPTION QUANTITY IN KIT 48TK694 (XX***PX) 0T60 Pressure Switch 4M6804 Lube Fitting 4TK88 8" Hose Kit N.S. 4T47 Elbow N.S. 0TK6 Stud Kit N.S. MK00 Allison 0-Bolt asket Kit N.S. 6MK84 Safety Labels To Transmission (Fitting included in hose kit) 0 Muncie Power Products, Inc.

11 0TK6 Stud Kit PAT NO. QTY DESCIPTION MC8-0 Instruction 9T644 8 Cap Screw 0T67 Alignment Stud T640 8 Flat Washers 0T4806 V Switch Kit Item PAT NO. QTY DESCIPTION 0T687 ocker Switch 6T46 Bracket 6T480 Face Plate for Switch N.S. 6MK660 Bolt Kit 0T64 4V Switch Kit Item PAT NO. QTY DESCIPTION 0T7 4 V Switch 6MA00 Dash Bracket 6T67 Face Plate N.S. 6M0006 Face Plate N.S. 4M60 Female Spade Terminal N.S. 6MK007 Bolt Kit N.S. MS4V 4V ed Light Muncie Power Products, Inc.

12 4TK88 8" Hose Kit Item PAT NO. QTY DESCIPTION 4T674 8" Hose Assembly 4M6804 Lube Fitting 4T644 Elbow Fitting 8" 4TK88 7" Hose Kit Use as needed Item PAT NO. QTY DESCIPTION 4T67 7" Hose Assembly 4M6804 Lube Fitting 7" 4TK69 emote Solenoid Hose Kit Item PAT NO. QTY DESCIPTION 4T " Hose Assembly 4T64 Straight Adapter 4M6804 Lube Fitting 4 4T468 un Tee 4T644 Elbow Fitting 8" 4 Muncie Power Products, Inc.

13 MC-SK MC asket Kit (asket Kit items are marked with a in detail views) Item PAT NO. QTY DESCIPTION T647 O-ing T6869 O-ing T4978 ing Seal 9 T90 O-ing T670 O-ing 6 T644 Shaft Seal 7 T400 O-ing MC-BK-07 MC ebuild Kit For 07 - ratio MC PTOs (ebuild Kit items are marked with a in detail views) Item PAT NO. QTY DESCIPTION T496 Snap ing 6 7T6870 Spring 7 49T47 7 Spacer Disc 8 49T48 8 Friction Disc T494 Thrust Washer 0T460 Needle Bearing 4 T49 Snap ing 6 0T4098 Tapered Bearing 8TK64 Shim Kit 0 T6484 Square Washer 0T4096 Input Bearing 7T49 Belleville Washer 8 0T4097 Output Bearing - MC-SK MC asket Kit MC-BK-0 MC ebuild Kit For 0 & 06 ratio MC PTOs (ebuild Kit items are marked with a in detail views) Item PAT NO. QTY DESCIPTION T496 Snap ing 6 7T6870 Spring 7 49T47 7 Spacer Disc 8 49T48 8 Friction Disc T494 Thrust Washer 0T460 Needle Bearing 4 T49 Snap ing 6 0T4098 Tapered Bearing 8TK64 Shim Kit 0 T6484 Square Washer 0T487 Input Bearing 7T49 Belleville Washer 8 0T4097 Output Bearing - MC-SK MC asket Kit Muncie Power Products, Inc.

14 Dimensions Arrangement Arrangement Arrangement C L Mounting Flange [78.7].88 [47.9].6 [8.]." ND SHAFT W/ 6" KEY X OUTPUT - ¼" OUND KEYED SHAFT M x.7-b (4 PLC S) ⅜"-6 UNC-B ( PLC S) I DIN 46 6MM 8SPL SPLINED SHAFT w/ M TAP SAE A ⅝"-9T SPLINED SHAFT I OUTPUT - DIN 46 EUO WITH M TAP AA OUTPUT - SAE A 8" 9T SHAFT, -BOLT SAE- A 4 Muncie Power Products, Inc.

15 Dimensions ½"- UNC-B (4 PLC S) ⅜"-6 UNC-B ( PLC S) SAE B ⅞"-T SPLINED SHAFT SAE B ⅞"-T Splined Shaft ½"- UNC-B ( PLC S) BA OUTPUT - SAE B 7 8" T, -BOLT FLANE SAE- A BB OUTPUT - SAE B 7 8" T, - & 4-BOLT SAE- B ½"- UNC-B (4 PLC S) SAE B ⅞"-T SPLINED SHAFT ½"- UNC-B ( PLC S) SAE C ¼"-4T SPLINED SHAFT ½"- UNC-B ( PLC S) BS OUTPUT - SAE B 7 8"-T SHAFT SAE B -BOLT CB OUTPUT - SAE C ¼"-4T, SAE B ½"- UNC-B (4 PLC S) ⅝"- UNC-B ( PLC S) M x.7-b (4 PLC S) SAE C."-4T Splined Shaft I DIN 46 6MM 8SPL SPLINED SHAFT CC OUTPUT - SAE C ¼"-4T, - & 4-BOLT SAE C II OUTPUT - DIN ½"- UNC-B (4 PLC S) SAE BB "-T Splined Shaft ½"- UNC-B ( PLC S) SAE BB "-T Splined Shaft /"- UNC-B ( PLC S) PB OUTPUT - SAE BB "-T, - & 4-BOLT SAE B PS OUTPUT - SAE BB " T, -BOLT SAE- B ⅜"-6 UNC-B ( PLC S) ¾"-T SPLINED SHAFT TA OUTPUT - SAE ¾"-T, -BOLT SAE A Muncie Power Products, Inc.

16 Dimensions THU ON.07" [84] B.C. EQUALLY SPACED ON.70 [9.] B.C ½"-0T SPLINED SHAFT ½"-0T SPLINED SHAFT X OUTPUT - ½" 0T, DIN Companion Flange X4 OUTPUT - ½" 0T, 40 Companion A Member of the Interpump roup SP6-06 (ev. -8) 0 East Jackson Street Muncie, Indiana Fax info@munciepower.com Specifications are subject to change without notice. Visit for warranties and literature. All rights reserved. Muncie Power Products, Inc. (08)